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Renault Premium DXi 11, Service Manual

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Renault Premium DXi 11 Service Manual Download Page 290

E6-8   

 Features - servicing

Turbocharger

Turbocharger problems

Indications of incorrect turbocharger operation are lack of engine power, strange noise or
the ingress of oil into the inlet manifold.
Should this occur, make your way to the nearest RENAULT TRUCKS service point or deal-
er. On no account must any internal work be carried out on the turbocharger.

It is essential for heat shields to be fitted to the turbocharger to prevent any risk
of fire on the vehicle or damage to surrounding components.

All work on the exhaust line and its brackets requires tightening to torque. Call
upon a RENAULT TRUCKS service point or dealer.

Summary of Contents for Premium DXi 11

Page 1: ...errain C6 USE OF THE EQUIPMENT D Trade equipment D1 Monitoring management equipment D2 FEATURES SERVICING E Identification E1 Daily checks E2 Routine servicing E3 Maintenance instructions E4 Servicing...

Page 2: ...cturer reserves the right to make any modifications deemed necessary during production This handbook should not be considered as a specification for the model in question RENAULT TRUCKS SA 2004 Imprim...

Page 3: ...id level E2 1 Clutch system E9 2 Clutch types E9 1 Clutch gearbox power take off maintenance operations E5 8 Combined lights and horn switch B2 47 Coolant level E2 1 Coolant E7 1 Cruise control C4 3 D...

Page 4: ...17 1 Fire extinguisher B3 3 First aid kit B3 8 Front axle types E14 1 Front axle E14 1 Front grille B1 17 Front suspension E16 1 Fuel filter s E8 3 Fuel preheater E8 8 Fuel tank capacities E8 1 Fuel t...

Page 5: ...oil change E10 6 Reversing buzzer C4 41 Roof air vent B2 53 Roof deflector D1 25 Routine servicing E3 1 S Seats B2 1 Seat belts B3 1 Servicing frequencies E5 1 Servicing E22 1 Side fairings B1 18 Sou...

Page 6: ...e body E28 1 Washing the vehicle E28 1 Welcome onboard your new RENAULT A 1 Welding on vehicle G 1 Wheels tyres maintenance operations E5 12 Wheel chocks B3 3 Windscreen wash reservoir level E2 4 Wind...

Page 7: ...moments devoted to reading this handbook will be well worthwhile on account of the information it contains and the new technical features you will discover If any details remain unclear our dealer st...

Page 8: ...azardous substances must be affixed and be in good condition Loads All up or per axle weights regulatory or technical must not be exceeded Loading and securing of loads must be carried out using conve...

Page 9: ...ck the condition of the non slip foot pedal covers Ensure that the safety controls steering wheel foot pedals gear lever etc are never cleaned with a slippery product like silicone Adjust your driving...

Page 10: ...e headlight beam levels Never shut down the engine when the vehicle is moving as this will cut off the supply to the power assisted steering system and could decrease brake effectiveness 5 When parkin...

Page 11: ...s and grab handles provided Never jump down from the ramp Take care not to burn yourself on the vertical exhaust pipe and silencer Fuel is inflammable if the fuel filler cap is open smoking is forbidd...

Page 12: ...its defined by the manu facturer guarantee quality safety and reliability By observing the above instructions you will be using your vehicle in the best possible way However you must also carefully re...

Page 13: ...IOUS INJURY OR EVEN DEATH WARNING Any different or inappropriate working method risks causing damage to the product NOTE Draws attention to particular or important points of the method Draws attention...

Page 14: ...A 8 Foreword...

Page 15: ...B1 1 Presentation RESENTATION Vehicle access and protection Keys Depending on your vehicle s equipment Note down your key and remote control numbers here Ignition Doors Remote control...

Page 16: ...Closing Push the door until it engages automatically Lock the door with the key in lock 1 Opening of the door actuates the stepwell lighting and the overhead lights Opening from the inside Unlocking...

Page 17: ...downwards Central locking Central locking from the inside Central locking is actuated manually by tilting handle 3 downwards with the remote control by pressing button 5 with dashboard switch F4 With...

Page 18: ...y in the driver s or passenger s side door lock Desynchronized mode Opening of the driver s door by dabbing button 6 on the remote control Opening of the passenger s door by dabbing a second time on b...

Page 19: ...ment This device does the same job as the door keys All the doors are locked or unlocked without discrimination by keys or the remote control Use The remote control is powered by a battery CR 2032 3V...

Page 20: ...causes activation of the engine immobilizer opening of the master switch for vehicles equipped with an electrical master switch If the flashing lights flash more than 4 times e g after replacing the...

Page 21: ...nds When a door is opened the interior lights stay on or come on again if they have gone out for a period of 5 minutes if at least one door remains open beyond that limit After a door is closed the in...

Page 22: ...ty engraved on the cover Use an alkaline type battery CR 2032 3V The battery service life is about 3 years Do not forget to make a note of the number of your keys If you lose them or would like anothe...

Page 23: ...ve to identify the nature of the aggression The following features are only possible if the vehicle body and or the coupled trailer is equipped with the freight protection box distributed by the RENAU...

Page 24: ...body and or trailer are equipped with the freight protection box it will be automatically taken into account by the central alarm box Vehicle powered up master switch closed press the remote control b...

Page 25: ...on of the alarm without volumetric protection and without cab tilting protection Vehicle powered up master switch closed Two methods are proposed Ignition key in steering lock position 1 or 2 The volu...

Page 26: ...n 5 on the remote control The cab doors lock The warning light on the volumetric alarm exclusion switch E1 goes out The hazard lights flash 4 times The red LED 4 on the control box 3 flashes the alarm...

Page 27: ...warning light on the volumetric alarm exclusion switch E1 goes out The cab doors lock The hazard lights flash 4 times The red LED 4 on the control box 3 flashes the alarm is activated 10 seconds late...

Page 28: ...out If a door has been left open the siren sounds to draw attention to the problem After these 10 seconds the door in question will be excluded and not protected The fall back mode can be used while...

Page 29: ...gnition key to the ignition position 3 After that it is necessary to re synchronize the remote control with the alarm by activat ing and de activating the system once more If there is an attempt at th...

Page 30: ...ting impossible is shown on the information display Call upon the nearest RENAULT TRUCKS service point or dealer Stopping of the alarm without opening the door s If the doors are unlocked and the alar...

Page 31: ...en it Push it to close WHEN WORKING AT THE FRONT END OF THE VEHICLE WITH THE FRONT GRILLE OPEN ENSURE THAT THE WINDSCREEN WIPER SWITCH IS IN THE OFF POSITION IT MIGHT PROVE TO BE DANGEROUS IF YOU PLAC...

Page 32: ...B1 18 Presentation Side fairings Opening Unlock side fairings 1 Lift up catches 2 pivot them through 1 4 of a turn then pull the fairings until they are held by straps 3...

Page 33: ...rds yourself to dislodge them from the rubber sandwich mountings 4 Closing If the fairings have been removed fit them into the rubber sandwich mountings 4 by pushing them at the bottom and fasten the...

Page 34: ...the safety instruc tions and should therefore be carried out by a RENAULT TRUCKS service point or dealer Cab tilting hydraulic system Filling and checking oil level With the cab in the road position f...

Page 35: ...operating bar 2 Since unlocking is automatic pump until the cab tilts fully Use jack handle 3 to add lever age to the operating bar 2 Force the operat ing bar fully downwards To return the cab to the...

Page 36: ...ab tilts fully To return the cab to the road position place lever 1 in the down position press button 4 until the cab locks automatically Do not leave your hands on the step during the ma noeuvre Afte...

Page 37: ...tion External storage locker s Depending on your vehicle s equipment Opening and closing of compartment 1 with handle 2 Locking with key lock Opening and closing of compartment 1 with handle 2 Locking...

Page 38: ...hold the door open A light fitted with a switch comes on when the master switch is engaged Closing Push control 1 free the strut and close door 2 Locking is automatic The tool locker under the cab is...

Page 39: ...fuel tanks without changeover valve Since there is no fuel gauge switch the fuel level gauge shows the total contents of both fuel tanks When filling up with fuel you are recommended to put fuel into...

Page 40: ...of a turn to isolate the electrical installation except for alarm central door locking tachograph inde pendent heating timer and hazard lights If the vehicle is equipped with a remote control for ele...

Page 41: ...type operation The battery isolating switch can be operated by means of switch B4 or 2 If either of the two switches is actuated it is es sential for the key to be put back into the igni tion switch...

Page 42: ...he ignition key out of the ignition switch and if none of the electrical consumers quoted earlier is in operation the ADR battery isolating switch cuts the electrical power supply to the vehicle after...

Page 43: ...or right hand drive controls are located to one side or the other The seat type shown is just one possible solution 1 Vertical Ssuspension vertical flexibility adjustment Upwards hard suspension Down...

Page 44: ...B2 2 Presentation...

Page 45: ...B2 3 Presentation...

Page 46: ...B2 4 Presentation...

Page 47: ...B2 5 Presentation...

Page 48: ...B2 6 Presentation Dashboard...

Page 49: ...B2 7 Presentation...

Page 50: ...when the vehicle is stationary 7 Fuses 8 Storage spaces 9 Electrical socket 24V 360W maxi 10 Storage drawer modular space 11 Electrical socket 12V 120W maxi 12 Modular space radio 13 Cigar lighter 14...

Page 51: ...B2 9 Presentation...

Page 52: ...cators warning light G INFORMATION tell tale light indicating that a new message has appeared on the multi function information display see page B2 28 H Immediate stop DANGER warning light I SERVICE w...

Page 53: ...ght S Parking brake warning light T Engine speed operating zone see page C4 2 U Speedometer V Rev counter W Hazard lights warning light X Preheating warning light Y Windscreen defrosting warning light...

Page 54: ...or bulbs is defective With trailer As soon as a direction indicator or hazard lights control is activated warning lights E F or K J should flash and the clicker should sound If warning light E or K sh...

Page 55: ...nt or dealer as quickly as possible to get the repair carried out Digital tachograph To insert and eject the tachograph chart 1 into and from the tachograph chart tray the vehicle must be at a standst...

Page 56: ...BE VERY HOT AND THERE IS A RISK OF BURNING YOUR FINGERS Take the old paper roll out of the printer tray Insert the new paper roll into the printer tray see illustration See that the end of the paper...

Page 57: ...h To open the tachograph chart tray the vehicle must be at a standstill and the ignition switched on Upon opening the tray the driving time and rest time information shown on the multi func tion displ...

Page 58: ...ning pictogram G2 Information display fault warning pictogram G3 Batteries warning pictogram Batteries charging fault warning pictogram G4 Engine oil pressure Alert warning pictogram G5 Engine oil tem...

Page 59: ...togram device fault Information G15 Tractor ABS EBS warning pictogram small pictogram check out of device upon ignition switch on no fault large pictogram device fault Information G16 Brake pads wear...

Page 60: ...28 Maintenance alert warning pictogram G29 Electronic air suspension ALERT warning pictogram G30 Engine cooling system temperature ALERT warning pictogram G31 Engine coolant low level warning pictogra...

Page 61: ...gaged G42 PTO maximum speed warning pictogram G43 PTO minimum speed warning pictogram G44 Inter wheel diff lock in service warning pictogram G44 Inter wheel diff lock in service warning pictogram G45...

Page 62: ...trouble warning pictogram G52 Screen wash reservoir level warning pictogram G53 Message received warning pictogram fleet management G74 Information pictogram vehicle equipped with an ESP system G75 ES...

Page 63: ...55 OPTIDRIVER 2 warning pictogram move lever to position N G56 OPTIDRIVER 2 warning pictogram integral automatic mode G57 OPTIDRIVER 2 warning pictogram full time or part time manual mode G58 OPTIDRIV...

Page 64: ...t G61 Tachograph fault warning pictogram Driving style information pictogram G62 Cumulated driving time indication pictogram G63 Cumulated rest time indication pictogram G64 Rest in progress indicatio...

Page 65: ...y interior lighting tell tale pictogram G68 Bodybuilder system unlock tell tale pictogram G69 Bodybuilder system active tell tale pictogram G70 Tail lift in dangerous position warning pictogram G71 Ti...

Page 66: ...B2 24 Presentation Key to switches Dashboard...

Page 67: ...control switch B2 Engine PTO control B3 Lift up axle control switch B4 Master switch cut off control switch ADR B5 Working spotlight control switch B6 Bodybuilder s equipment control switch B7 Bodybu...

Page 68: ...sentation Ledge E1 Volumetric alarm exclusion control switch E2 Reversing buzzer control switch E3 PANIC alarm control switch E4 Revolving beacon switch E5 Extra lights control E6 Red interior lightin...

Page 69: ...nel console F1 Independent heating rheostat F2 Independent heating control switch F3 Sun roof control switch F4 Central doors locking control switch F5 Trailer brake control switch F6 Air water indepe...

Page 70: ...rmation display zone Here the different menus are displayed When the ignition is switched on If the engine is not started immediately the oil level is displayed for a few seconds see page C 2 2 The pi...

Page 71: ...unction de pending on whether you are in the SUPPLE MENTARY DRIVING INFORMATION menu or in one of the other menus or sub menus Supplementary driving information menu Press control AF each time to go t...

Page 72: ...LAY MODE YOU ARE ADVISED TO USE THE REMOTE CONTROL WHEN THE VEHICLE IS STATIONARY AND CORRECTLY PARKED FOR SAFETY REASONS Functions 1 Select stations radio 2 Go back to menu or previous setting displa...

Page 73: ...B2 31 Presentation...

Page 74: ...B2 32 Presentation...

Page 75: ...ps due to traffic are automatically deducted This information is reset to zero when the tachograph chart tray is closed when driving or working is resumed after 45 minutes of accumulated rest The time...

Page 76: ...B2 34 Presentation...

Page 77: ...t confirmation If after around 15 seconds no action has been taken the display goes back directly to the SUPPLEMENTARY DRIVING INFORMATION menu without confirmation 1 Main menu A Reduced display B Oil...

Page 78: ...pplementary driving information menu B Oil level The oil level menu can only be consulted when the engine has been shutdown For further details on how to interpret the value displayed refer to page C...

Page 79: ...rm by pressing control 4 Go back to the menu by pressing control 2 c1 4 Heating time Choose the line by pressing controls 3 5 7 Confirm your choice by pressing control 4 Adjust the minutes by pressing...

Page 80: ...B2 38 Presentation...

Page 81: ...equipped with a digital tachograph it is possible to adjust the UTC Coordi nated Universal Time by 1 minute per week consult the tachograph manufacturer s instruction book Withdrawal of the tachograph...

Page 82: ...B2 40 Presentation...

Page 83: ...see D e2 Choice of sounds Choose the line A B by pressing controls 3 5 7 Confirm your choice by pressing control 4 e3 Recommended gear Choose the line A B by pressing controls 3 5 7 Confirm your choic...

Page 84: ...information menu If after around 15 seconds no action has been taken the display goes back directly to the supplementary driving information menu without confirmation Memorized language active f1 firs...

Page 85: ...o This function serves to view active functions and present faults at the moment of consulta tion of this menu by displaying the corresponding pictograms H Equipment message This feature serves to vie...

Page 86: ...le oil Regulatory inspection Tachograph inspection Keep control 4 pulled out for more than 5 seconds to update mileage or date information Choose the feature by pressing controls 3 5 7 Confirm by pres...

Page 87: ...ome of these sub menus cascade down in turn into sub menus that usually represent each of the electronic boxes or ECUs fitted to your vehicle This feature serves to view faults affecting the vehicle I...

Page 88: ...trol is of the omnidi rectional type Defrosting To defrost actuate the control 2 The warning light Y comes on during the defrosting operation Depending on your vehicle s equipment Heated windscreen De...

Page 89: ...k to sound Headlamps flasher warning unit Pull the control stalk towards you Warning light AE comes on Lights Side parking lights Turn the control stalk to position 3 Dipped beam headlights Turn the c...

Page 90: ...ing lights are on it is not possible to use the main beam headlights Depending on your vehicle s equipment Control without fog driving lights Rear fog lights With the dipped beam headlights on turn th...

Page 91: ...1 Stop Position 2 Intermittent wipe Position 3 Slow wipe Position 4 Fast wipe Flick wipe Flick the control stalk in the direction of posi tion 5 and let it return on its own The wind screen wiper wil...

Page 92: ...s control 1 This control features a time delay Pull lift lower or push the steering wheel to the required position Lift up control 1 or wait until the end of the time delay Control 1 will enter into o...

Page 93: ...2 Warning light S comes on See page s C4 50 Depending on your vehicle s equipment Vehicle with trailer Before leaving the vehicle move the lever to the Test position to ensure efficiency of the parki...

Page 94: ...controls 1 Driver s left side window raiser control 2 Driver s right side window raiser control 3 Passenger s right side window raiser control Use of the controls Lowering Press the front of the cont...

Page 95: ...F3 Opening Press end 2 of the control until the sun roof opens as far as you wish Closing Press end 1 of the control until the sun roof is fully closed Before you leave the vehicle as precaution make...

Page 96: ...rol see detail page B 2 56 Version with non regulated air conditioning 1 Cab air distribution control knob see detail page B 2 55 2 Temperature variator knob see detail page B 2 57 3 Ventilation contr...

Page 97: ...vents and gentle flow downwards to the footwell Position 2 Air directed upwards to the dashboard air vents and downwards to the footwell Position 3 Air directed downwards to the footwell and gentle f...

Page 98: ...ion 3 fan control 3rd speed Position 4 fan control 4th speed Internal air ventilation feature recycling Turn the knob anti clockwise Position STOP stop air intake closed Position 1 fan control 1st spe...

Page 99: ...oning A built in warning light comes on when the air conditioning feature is activated Set the temperature variator to the desired tem perature Temperature variator knob Move the temperature variator...

Page 100: ...This function is disabled when the cooling system temperature reaches 70 C then reactivat ed as soon as the circuit temperature drops below 50 C Conditions permitting the WARM HOLD function ambient te...

Page 101: ...osen Maintain a mini mum air flow for better efficiency Use in hot weather If the temperature inside the cab is higher than the outside temperature Aerate the cab by driving for a few minutes with the...

Page 102: ...tally tilt the air vent To swivel vertically use control 2 THE EVOLUTION OF CLIMATE CONTROL AND SOUNDPROOFING HAVE LED TO CABS BECOMING MORE AND MORE HERMETICALLY SEALED IT IS THEREFORE NECES SARY WHE...

Page 103: ...E AND MORE HERMETICALLY SEALED IT IS THEREFORE NECES SARY WHEN YOU HAVE TO STAY INSIDE THE CAB FOR A LONG PERIOD TO PROVIDE ADEQUATE VENTILATION WINDOWS PARTLY OPEN ROOF AIR VENT TO AVOID CONFINEMENT...

Page 104: ...egulation Set the required temperature on thermostat F1 Start up without programming Press button F2 Warning pictogram O appears The flame glow plug is supplied with voltage and the blower runs at low...

Page 105: ...on display Air water heater specific details With switch F6 in the off position heating of the engine and cab water circuit With switch F6 in the on position switch warning light on priority to heatin...

Page 106: ...the cause Fuel supply defect Electrical power supply failure Appliance or regulation control unit defect To restart press button F2 to stop and repeat the procedure no more than 3 times If the heater...

Page 107: ...pressing the rubber plunger Diagnostic socket 3 The diagnostic socket serves for checking out the independent heating system using the RENAULT TRUCKS test tool To gain access to diagnostic socket 3 2...

Page 108: ...for the heater unit Starting up Press button F2 Warning pictogram O appears The flame glow plug is supplied with voltage and the blower runs at low speed After about 30 seconds combustion begins Chec...

Page 109: ...de in the following cases when the ignition is switched off when a PTO is set into service when an offloading pump is set into service if the bodybuilder connection has been made even though it has no...

Page 110: ...ocket serves for checking out the independent heating system using the RENAULT TRUCKS test tool To gain access to diagnostic socket 3 2 through 1 4 of a turn 3 to open cover 1 If warning pictogram O f...

Page 111: ...ing the road raise the bunk WHEN THE TOP BUNK IS IN USE UNWIND RETAINING NET 1 AND FASTEN IT WITH HOOKS 2 Bottom bunk 1 Storage compartments 2 Storage space or refrigerator Storage compartment 1 locat...

Page 112: ...ench seat cushion into a bottom bunk pull on strap 1 to lift up the cushion and raise the lower portion 2 into the bunk position Proceed in the reverse sequence to go back to the bench seat configurat...

Page 113: ...rator Operation A thermostat 4 regulates the operating temperature To stop the refrigerator move the thermostat to the 0 position In the event of malfunction call upon a RENAULT TRUCKS service point o...

Page 114: ...oard storage spaces 1 Drawer 2 Glove box Glove box 2 Opening Press handle 3 Closing Push the door until it snaps shut automatically If your vehicle is equipped with air conditioning pivot blanking plu...

Page 115: ...resentation Oddments tray 5 Ledge 6 features a non slip surface USE LEDGE 6 ONLY WHEN THE VEHICLE IS STATIONARY IT SHOULD BE FREE FROM ALL ARTICLES WHEN THE VEHICLE IS MOVING OR WHEN THE CAB IS BEING...

Page 116: ...h Onboard radio Depending on your vehicle s equipment Carefully read the notice supplied in the onboard kit Radio remote control 1 Select stations radio 2 Go back to menu or previous setting display 3...

Page 117: ...ehicle is equipped with a radio cassette player or a radio mono CD player To these two equipment items can be added a CD loader 8 and an infra red remote control 9 The radio is powered with a supply v...

Page 118: ...B2 76 Presentation...

Page 119: ...ur hand to facilitate this operation Depending on your vehicle s equipment A buzzer will inform you when you have to attach your seat belt To ensure your own safety wear your seat belt whenever you ta...

Page 120: ...y with the laws in force in the country in which you are travelling They may differ from the indications given herein BABIES OR CHILDREN SHOULD IN NO CIRCUMSTANCE BE CARRIED ON THE KNEES OF OCCUPANTS...

Page 121: ...driving position Its exact location varies according to its capacity This appliance is subject to regulations It must be inspected regularly by an approved body Wheel chocks To remove the chock s 1 u...

Page 122: ...B3 4 Presentation ADR vehicle transport of dangerous materials Depending on your vehicle s equipment...

Page 123: ...B3 5 Presentation Self contained lights 1 Switch 2 features three positions A orange flashing light B off C white steady light The self contained lights are supplied without battery...

Page 124: ...h the cover closed after use Watch that this safety instruction is observed when the vehicle is moving or when the cab is being tilted Comply with the maximum power ratings authorized for cab electric...

Page 125: ...eplace it with a bulb with the same power rating and take care to refit the transparent cover without fail Location 1 is recommended for installing a mobile phone support bracket Ensure that the fixin...

Page 126: ...B3 8 Presentation First aid kit Depending on your vehicle s equipment First aid kit location 1...

Page 127: ...p the engine by prolonged running at idle or no load but to drive it slowly using the lower gears until normal running temperature is achieved Never demand maximum power from your engine until the coo...

Page 128: ...ary descale Use in dusty atmospheres It is recommended to carefully inspect the air filter clogging indicator every day Air filter Normal servicing see page E6 6 Do not forget that filter fouling depe...

Page 129: ...best rotating speed The maximum torque giving the lowest fuel consumption is to be found in that band Choose the gear ratio in terms of the contour of the road Remember that Any change in gear entail...

Page 130: ...ine shut down plug the electrical extension 2 from the onboard kit into the con nector 1 to connect up with an external power source of 220 240 V 16 A meeting the stan dards in force THERE IS LIVE 220...

Page 131: ...reservoir fluid level Headlamp wash reservoir level Tyre pressures Air filter clogging indicator That the connections between tractor and trailer have been made correctly Cab locking system Leaks from...

Page 132: ...level is not at max corresponds to the volume of engine oil that must be added to reach that level This information is given for guidance Top ping up with oil is not vital as long as the oil level is...

Page 133: ...If the oil level gauge is defective picto gram G8 and a corresponding informa tion text are displayed A full bargraph 1 is displayed without the min and max indications Check the oil level on the dip...

Page 134: ...G35 comes on for a few seconds then goes out The system has recognized the key code number and authorizes engine start up key in starting position 4 Starting impossible In the event of transponder ma...

Page 135: ...tion 3 to position 1 If the key remains jammed do not force it but call in an electrician Display test When the ignition is switched on an auto test runs for 4 seconds This test serves to check all th...

Page 136: ...e identify the prob lem and where applicable consult the nearest RENAULT TRUCKS service point or dealer If warning pictogram G13 is displayed start the engine so as to pressurize the compressed air ci...

Page 137: ...ter the regulatory test warning pictogram G28 is displayed for around 30 seconds As alert warning pictogram G28 is dis played and warning light I comes on Make your way to the nearest RENAULT TRUCKS s...

Page 138: ...C2 8 Driving...

Page 139: ...e the starter without accelerating Temperatures below 5 C the engine speed varies according to engine temperature and the warm hold function is activated see page B 2 58 Temperatures above 5 C the eng...

Page 140: ...is equipped with a lift up axle warning light P stays on for as long as the axle is raised Depending on your vehicle s equipment Check that there is no fault warning pictogram displayed on multi func...

Page 141: ...ition 3 as soon as the engine fires However if the starter driving phase is inter rupted before the engine starts and you want to re activate the starter immediately pictogram G34 accompanied by a tex...

Page 142: ...xt 6 informing you that the starter is in thermal safety mode and a countdown 7 are displayed As soon as indications G34 6 7 disappear it is possible to repeat 2 cycles then the starter reverts to the...

Page 143: ...from OFF to ON at least 3 times in less than 2 seconds OFF ON OFF ON OFF ON With control A6 in the ON position adjust the new engine idling speed press the side of control A7 to in crease the engine s...

Page 144: ...to gradually increase the engine speed Or dab the end of control switch A7 to increase the engine speed in increments Press the end of control switch A7 to gradually reduce the engine speed Or dab the...

Page 145: ...e hoses Top up the reservoir with clean fluid to the recommended specification Restart the engine and check that the pump performs normally Test at low engine and road speed If any doubt remains conce...

Page 146: ...on the engine rev counter T When you make use of retarder s a blue sector appears on the engine rev counter T This blue sector shows you the maximum efficiency band of the retarder s When the engine s...

Page 147: ...lly pilots the different retarders in order to maintain the memorized speed A blue sector appears in zone T of the engine rev counter V to indicate the engine speed at which efficiency of the retarder...

Page 148: ...ment of the set point speed the informa tion is displayed in large format in the main zone 2 of the information display It is then displayed in zone 4 of the information dis play when the retarder is...

Page 149: ...n on the clutch pedal momentarily overrides the feature Release the clutch pedal and the cruise control feature resumes automat ically The feature is cancelled pictogram G39 item 1 disappears the memo...

Page 150: ...ice points or dealers are empowered to take action Accelerator pedal Depending on your vehicle s equipment Vehicle equipped with Optidriver 2 gearbox By kicking through the slight hard spot at the end...

Page 151: ...tarder on slippery surfaces Actuate switch A4 to disable automatic operation When the retarder function is active a blue sector appears on the engine rev counter T This blue sector shows you the maxim...

Page 152: ...xhaust brake the engine brake optibrake and the hydraulic retarder Switch A Not activated Manual operation see page C4 9 B Activated Retarder coupling to foot brake main brake The exhaust brake engine...

Page 153: ...th the rev counter blue sector T are extinguished Position 1 with action on the accelera tor pedal The engine brake feature is preselected but is not active the rev counter blue sector T is il luminat...

Page 154: ...erator pedal The exhaust brake plus engine brake feature is active at about 50 torque efficiency de pending on the vehicle load warning light Q together with the rev counter blue sector T are illumina...

Page 155: ...C4 11 Driving Never let the engine speed reach the red zone runaway speed...

Page 156: ...thout action on the accel erator pedal The exhaust brake plus engine brake feature is active at about 50 torque efficiency de pending on the vehicle load warning light Q together with the rev counter...

Page 157: ...ut action on the accelerator pedal The exhaust brake plus engine brake feature is active at 100 torque efficiency warning light Q together with the rev counter blue sector T are illuminated This blue...

Page 158: ...0 The feature is not active the warning light Q together with the rev counter blue sector T are extinguished Position 1 with action on the accelera tor pedal The exhaust brake engine brake plus prop...

Page 159: ...lluminated This blue sector indicates the maximum efficiency band of the retarder Never let the engine speed reach the red zone runaway speed Position 3 with action on accelerator pedal The exhaust br...

Page 160: ...tor indicates the maximum efficiency band of the retarder Never let the engine speed reach the red zone runaway speed Position 5 MAX mode activated with action on accelerator pedal The exhaust brake e...

Page 161: ...the engine speed reach the red zone runaway speed The engagement of MAX mode initiates downshifting of the Optidriver 2 gearbox enabling the engine speed to be raised and thus increase retardation Th...

Page 162: ...om position 0 to position 5 Position 0 The feature is not active the warning light Q together with the rev counter blue sec tor T are extinguished Positions 1 to 5 with action on accelera tor pedal Th...

Page 163: ...cooling of the hydraulic retarder on steep downhill runs keep the engine speed above 1500 rpm This blue sector indicates the maximum efficiency band of the retarder Never let the engine speed reach t...

Page 164: ...earbox Several information items appear on the display L to guide you while driving The DMS suggestions take into account vehicle load road gradient and acceler ator pedal position In such case favour...

Page 165: ...on the clutch pedal When it is necessary to change gear and or shift the splitter the recommended gear 4 infor mation and the recommended splitter position light 5 are displayed Only during changing u...

Page 166: ...r shown while leaving the split ter in low range Suggestion 4 Engage the gear shown while leaving the split ter in high range Splitter light 3 4 empty no change in splitter position Splitter light 5 6...

Page 167: ...C4 23 Driving Suggestion 7 Engage a suitable higher gear The bleep can be adjusted see page B 2 40...

Page 168: ...ed in the 3rd 4th gear plane of the low range or in the 7th 8th gear plane of the high range The range is selected by the selector 2 position A low range position B high range as follows If the gear l...

Page 169: ...ver switch 1 to position H fully depress the clutch pedal release the clutch pedal splitter high range is engaged and warn ing indication 5 is displayed while it is in use To engage splitter low range...

Page 170: ...age a gear suited to vehicle load road contour accelerator pedal position and activation or not of the retarders It improves driving smoothness and safety by reducing driver fatigue as he no longer ha...

Page 171: ...ng gear The system refuses to engage gears that may lead to overspeed Manoeuvring Changing into 1st gear With the vehicle at a standstill move the ring 3 of selector 1 to position C Changing into reve...

Page 172: ...tic mode Manoeuvring mode To easily couple or uncouple a semi trailer ad just the trailer landing legs so that the load on the tractor fifth wheel is minimal see page D1 2 Stopping Move the ring 2 of...

Page 173: ...idriver 2 gearbox consists of 5 major components A dedicated zone on information display 1 A gear selector 2 with integrated ECU A gearshift control module 3 with integrated ECU A clutch control devic...

Page 174: ...udging the selector forwards parallel to the steering wheel to position serves to correct the automatic driving mode for changing into higher gears Nudging the selector rearwards parallel to the steer...

Page 175: ...ut the use of an unsuitable higher gear may lead to premature clutch wear Moving away uphill Start the engine the correct moving away gear will be engaged upon changeover to mode D Depress the brake p...

Page 176: ...suited to the travelling speed and the clutch engages It is forbidden to let the vehicle move backwards with the gear selector in neutral Changing into neutral The gearbox changes automatically into...

Page 177: ...e It is not necessary to disable the engine brake when you change gear The system disables it automatically then re activates it after the gear has changed The engine brake is activated by the system...

Page 178: ...the dis play of a warning pictogram 1 and a message 2 CLUTCH OVERHEATING Excessive use of slipping the clutch is no long er possible Upon acceleration the clutch is engaged and may cause the engine t...

Page 179: ...Upshifting The gears change 2 by 2 at around 1700 rpm Downshifting upon deceleration the gears change at around 1100 rpm The gear changes are not optimal The roller bench mode does not allow the appli...

Page 180: ...N to position D the appropriate mov ing away gear 4 and the information Auto 5 are displayed by default The gearbox shifts through one or several gears automatically according to the position of the a...

Page 181: ...own hill section with the engine speed high close to engine overspeed and with the accelerator pedal fully released no gear is changed auto matically This serves to hold back the vehicle In this case...

Page 182: ...tomatic mode informa tion Auto 4 displayed to full time manual mode information Manu 5 displayed or vice versa pull the gear selector briefly in the direction of position A M on the selector 1 This ch...

Page 183: ...the direction of or rearwards in the direction of while negotiating the hard spot Changing 3 gears To change up 3 gears move the gear se lector 1 forwards in the direction of or rearwards in the direc...

Page 184: ...al mode To change back to Auto you have several courses of action Fully release the accelerator pedal then depress it again Actuate the cruise control feature Push the gear selector 1 in the direction...

Page 185: ...sing buzzer Depending on your vehicle s equipment When you change into reverse gear a buzzer sounds to warn other road users and passers by that the vehicle is reversing A switch E2 serves to override...

Page 186: ...system changes over to emergency compressed air mode and a loss of feel may be experienced when your depress the brake pedal The maximum braking power is still available when you fully depress the bra...

Page 187: ...5 appears on the information display L It works together with warning light I Get the condition of the roadwheel braking system concerned checked out by a RENAULT TRUCKS service point or dealer brake...

Page 188: ...4 Press switch A2 the switch warning light comes on 5 Release the brake pedal the vehicle is held automatically on the brakes Warn ing pictogram G20 appears on the infor mation display L for as long...

Page 189: ...sed 5 Press switch A2 again to disable the feature the switch warning light goes out The feature is automatically disabled if the road speed exceeds 30 km h or if the ignition is switched off with the...

Page 190: ...lights are automatically switched on To stop them actuate switch A3 twice Roller bench testing When the vehicle is to be tested on a roller bench it is necessary to disable certain monitor ing checks...

Page 191: ...with the ESP system ESP trajectory monitoring This is a stability monitoring system to reduce risks of skidding and tip over If the system detects skidding the acceleration is reduced and the brakes a...

Page 192: ...a kerb at high speed or if the driving style is inappropriate The vehicle can also skid on icy roads in spite of it being equipped with ESP DO NOT USE A VEHICLE EQUIPPED WITH ESP ON TRACKS WITH VERY H...

Page 193: ...itch is released Trailer brake valve If the tractor is equipped with a lever actuating the trailer brake valve and thus enabling the tractor trailer unit to be braked by the towed trailer only use thi...

Page 194: ...hard spot without pulling past it As soon as the lever is released it automatically returns to position 1 If warning light S stays on during release of the parking brake it may be due to lack of circu...

Page 195: ...mes on Before leaving the vehicle move the lever to the Test position to ensure efficiency of the parking brake Test Press the lever and move it from position 2 to position 3 This position releases th...

Page 196: ...of circuit air pressure A buzzer sounds and pictogram G13 is illuminated on the information display to warn the driver that the driver s side door is open or 5 seconds after the ignition has been swi...

Page 197: ...and the message 1 printer tray open is dis played for around 6 seconds Close the printer tray before getting out of the vehicle Digital tachograph If the tachograph printer tray is open when the ignit...

Page 198: ...C5 2 Driving Engine stop control cab tilted 1...

Page 199: ...witch inside the vehicle Unlock the switch with the button then press the bottom of the switch The ADR cut out cuts off the vehicle s electrical power supply To rest the cut out unlock switch B4 with...

Page 200: ...C5 4 Driving...

Page 201: ...the top 2 of switch C5 Pictogram G44 is displayed Never engage the diff lock when one of the drive wheels is slipping In such case release the clutch and operate the switch C5 Engage the clutch and d...

Page 202: ...speed to that of the other wheel on the same axle If both roadwheels on the same axle spin it limits the engine speed then applies the brakes to the wheel that is still spinning to lower its speed to...

Page 203: ...D1 1 Use of the equipment SE OF THE EQUIPMENT Trade equipment Working spotlight tractor To switch on the working spotlight 1 press switch B5 Warning pictogram G50 is displayed...

Page 204: ...s immobilized by its parking brake or by wheel chocks Reverse the tractor slowly into the alignment of the semi trailer until the skid plate comes into contact with the semi trailer Engage the vehicle...

Page 205: ...h double pivots free the double pivot system when driving on hilly ground Unhitching Immobilize the semi trailer on flat and stable ground Apply the parking brake and scotch the semi trailer wheels wi...

Page 206: ...coupling Unlocking Press down on lever 1 Pull handle 2 towards yourself to the left Hook handle 2 on the edge 3 of the skid plate Locking Locking takes place automatically when the lever 2 is returne...

Page 207: ...obilizes in the un locking position Locking Locking takes place automatically when the lever 3 is returned to its initial position during the hitching phase Checking locking Make sure the bolt 1 back...

Page 208: ...ok the lever 1 over the edge of the fifth wheel coupling 2 Locking Locking takes place automatically when the lever 1 is returned to its initial position during the hitching phase Checking locking Mak...

Page 209: ...lever 2 immobilizes in the unlocking position Locking Locking takes place automatically when the lever 2 is returned to its initial position during the hitching phase Checking locking Make sure the b...

Page 210: ...ack into place Moving the carriage Take off the snap hook 5 Swing the lever 6 forwards pull it fully outwards and hook it up Operate the fifth wheel Locking the carriage Release the lever 6 and operat...

Page 211: ...of the chassis to the normal level Operation Automatic mode The system keeps the suspension at a normal level defined by programming Manual mode Manual mode is programmed but operation in manual mode...

Page 212: ...e the suspension to the up position Lower the trailer landing legs Unlock the fifth wheel coupling Move the vehicle forwards slightly to disengage the kingpin Lower the vehicle slightly to dislodge th...

Page 213: ...To raise the suspension move toggle switch C1 to position 1 When the suspension reaches its bottom abutment height the system no longer takes account of the switch being moved to position 1 Lower fea...

Page 214: ...off the ignition The suspension will remain in a stabilized position for 1 hour It is also possible to modify the suspension height with the raise lower switch C1 IF YOUR VEHICLE HAS A GROSS TRAIN CO...

Page 215: ...serves to raise and lower the rear suspension and return to the road position It is connected to the ECS electronic box which provides power supply to the internal elec tronics system The ECS system...

Page 216: ...height the system no longer takes ac count of control button 4 Lower feature To lower the suspension press control button 5 When the suspension reaches its bottom abutment height the system no longer...

Page 217: ...ignition The suspension will remain in a stabilized position for 1 hour It is also possible to modify the suspension height with the raise lower switch 4 5 IF YOUR VEHICLE HAS A GROSS TRAIN COMBINATI...

Page 218: ...t dab on switch C4 serves to optimize vehicle traction Warning pictogram G48 appears on information display L The load on the live axle is at the maximum of its legal capacity A second dab on switch C...

Page 219: ...eights 4 Up control 5 Down control 6 Memorize Recall memorized setting control 7 Use of the remote control box Engage the master switch Switch on the ignition if there is insufficient air pressure sta...

Page 220: ...utton 4 then press button 7 for at least 2 seconds but for less than 5 seconds Return to road position To recall the road position press button 3 IN CASE OF DANGER IT IS POSSIBLE TO IMMEDIATELY STOP A...

Page 221: ...display L A third dab on switch C4 returns the system to automatic load balancing mode Test procedure Disengage then re engage the master switch 10 seconds interruption If alert pictogram G29 is displ...

Page 222: ...den are displayed if any one condition is not ful filled Disengagement To disengage the PTO it is necessary to release the clutch and press the corresponding con trol switch A5 B1 B2 The PTO disengage...

Page 223: ...ounted on gearbox Optidriver 2 Two possible uses when stationary or while moving Use while stationary Engine speed 700 rpm Ring 2 on selector 1 in position N gearbox in neutral Parking brake and or se...

Page 224: ...d with toggle switch A7 The symbol N and pictograms G42 G43 are displayed Two operating speeds for the power take off When the vehicle is stationary select the min or max speed by moving the selector...

Page 225: ...acceler ator pedal The PTO is engaged pictograms G41 G42 or G41 G43 appear on the informa tion display Release PTO control switch A5 With the vehicle stationary select the moving away gear suitable f...

Page 226: ...agement and engine speed regulation conditions can be adjusted using the RENAULT TRUCKS bodybuilders software PTO rotating speed For an engine speed of 1000 rpm Front splitter in low speed range PTO m...

Page 227: ...oof deflector Vehicle equipped with refrigerator unit If the vehicle is equipped with a roof deflector ensure that the deflector does not interfere with correct operation of the refrigerator unit limi...

Page 228: ...D1 26 Use of the equipment...

Page 229: ...equipment Diagnostic socket To gain access to diagnostic socket 3 2 through 1 4 of a turn 3 to open cover 1 Infomax Depending on your vehicle s equipment To gain access to the SAE socket 3 to plug in...

Page 230: ...D2 2 Use of the equipment...

Page 231: ...E1 1 Features servicing EATURES SERVICING Identification Vehicle identification...

Page 232: ...epending on your vehicle s equipment 1 Chassis 2 Drive axle 3 Gearbox 4 Manufacturer s plate Pollution index Headlamps wash label 5 Conformity plate ADR plate 6 Tachograph plate 7 Paint reference N CA...

Page 233: ...ck the coolant level through the transparent wall of the expansion chamber The coolant level should be flush with the filler port Top up if necessary IF FOR SOME VITAL REASON THE COOL ANT HAS TO BE TO...

Page 234: ...n flat ground 2 hours after the engine has been shut down Top up with oil to level if necessary Filler cap 2 Oil dipstick reading 1 Maximum level 2 Minimum level It is always possible for you to top u...

Page 235: ...r tanks Actuate bleed valves 1 to get rid of all water from the air tanks Carry out this operation Every day in winter Every week outside winter If not drain the air tanks Get the APM checked out by a...

Page 236: ...pacity Regularly check the level in reservoir 1 Top up if necessary To avoid scale deposits and pipe obstruction it is advised to add a screen wash additive RENAULT TRUCKS product This product also se...

Page 237: ...the level in reservoir 1 Top up if necessary To avoid scale deposits and pipe obstruction it is advised to add a screen wash additive RENAULT TRUCKS product This product also serves as anti freeze It...

Page 238: ...E2 6 Features servicing...

Page 239: ...ghts 3W Rear side parking lights 2x5W Front flashing lights 21W Side flashing lights 21W Rear flashing lights 21W Quartz iodine dipped beam headlights 70W Xenon dipped beam headlights 35W Main beam he...

Page 240: ...bulbs To gain access to the front bulbs loosen screw 1 and pivot the headlamp unit Front flashing lamps Turn socket 4 through 1 4 of a turn and take it out Front side parking lamps Turn socket 3 throu...

Page 241: ...king plug 8 Main beam headlamps 6 To gain access to the bulbs remove blanking plug 7 Fog driving lamps 2 To gain access to the bulbs take off blanking plug 9 When changing a bulb carefully put back th...

Page 242: ...a cloth or clean paper The least trace of a fingermark or grease risks making the bulb ineffective when lighting up If you are not sure whether the bulb is clean before fitting clean with methylated...

Page 243: ...ockwise in the close direction Plug power supply connector 2 into headlamp module 1 Do not plug in the connector 2 as long as the headlamp module 1 is not correctly fastened to the reflector you run t...

Page 244: ...r assembly 2 through 1 4 of a turn and take out the bulb Replace the bulb and refit in the reverse sequence to removal Replacement of side lamp bulbs Remove attaching screws 1 and disengage the lamp U...

Page 245: ...1 4 of a turn and take out the bulb Replace the bulb and refit in the reverse sequence to removal Replacement of a working spotlamp bulb 5 Unclip connector 6 Turn the bulb holder 7 through 1 4 of a tu...

Page 246: ...headlights adjustment Beam height 2 Main beam parallelism 1 You are obliged to pivot the headlamp insert unit to adjust the light beam Dipped beam headlight and fog driving lights adjustment Beam hei...

Page 247: ...E3 9 Features servicing Beam height correction Depending on your vehicle s equipment Vehicle unladen thumbwheel 1 is in position 0 Vehicle laden turn thumbwheel 1 to correct the beam height...

Page 248: ...cing Fuses To gain access to the fuses Turn the two catches 2 through 1 4 of a turn Remove cover 1 4 When you have finished refit cover 1 and turn the catches 1 through 1 4 of a turn Replace faulty fu...

Page 249: ...e Electric curtains F2 10 Cab tilting F3 7 5 Accessories reversing camera electronically managed fifth wheel F3 7 5 Information display F4 5 Windscreen wash headlamp wash pump and relay F5 30 Informat...

Page 250: ...10 Horn F18 10 Air conditioning F19 5 Onboard radio F20 10 Doors central locking F20 10 Alarm F20 10 EBS trailer socket F21 20 Cab lighting F22 10 Suspension ECU F23 5 Fuel preheater F24 20 Bodybuild...

Page 251: ...F41 15 Engine preheating relay F42 10 Engine fan relay F42 10 24V 12V Prises sockets24V 12V F43 15 Revolving beacons F46 15 Centralized air management auxiliary equipment service F47 7 5 EBS ECU F48 3...

Page 252: ...Customer pre arrangements F77 15 Steering wheel fingertip controls F90 3 LH side parking lamps F91 10 RH side parking lamps F92 10 Trailer side parking lamps F93 10 Bodybuilder pre arrangement parking...

Page 253: ...ervicing Fuses located in battery compartment Assignment Item Amperage Flasher unit F1 25 Independent heating F1 25 Onboard radio F1 25 Alarm F1 25 Central closing F1 25 Tachograph non ADR F89 5 Tacho...

Page 254: ...E3 16 Features servicing Fuses in fuse box 1 located in battery compartment...

Page 255: ...E3 17 Features servicing Assignment Item Amperage Cab power supply FM1 125 Electric tail lift FM2 200 Engine intake air preheating FM3 125 Windscreen defrosting FM4 40...

Page 256: ...battery Replacing the battery Using a screwdriver 1 open the casing in the place marked Replace battery 2 complying with the polarity engraved on the cover Use an alkaline type battery CR 2032 3V The...

Page 257: ...is to be topped up with RENAULT TRUCKS RLD 2 grade oil until the first service is performed Subsequently the choice of oil to be used is defined by the customer according to use of the vehicle Impleme...

Page 258: ...urate reading the oil level should be checked when the engine is cold after prolonged shutdown 2 hours minimum in the morning prior to start up for example Vehicle with mechanical suspension check the...

Page 259: ...ondition that it meets the requirements of standard EN 590 You are advised against using diesel fuel containing additives The use of diesel fuel containing additives might invalidate the vehicle warra...

Page 260: ...tra tion threshold and filtering area have been designed by the manufacturer Engine oil s 1 Original fitment oil RD 2 Specification for RENAULT TRUCKS lubricant to level ACEA E3 VDS 2 RLD 2 Specificat...

Page 261: ...75 W 80 GL4 Synthetic oil conforming to ZF specification TE ML 02D Drive axle P 1395 A oil s 1 Original fitment oil GL5 High temperature extreme pressure oil conforming to oxidation test N CEC L48A95...

Page 262: ...l GL5 High temperature extreme pressure oil conforming to oxidation test N CEC L48A95 at 140 C Longevia PM Eco meets RT POWERTRAIN standard 97312 Renault Trucks Oils API standards HD 85W140 GL5 HD Eco...

Page 263: ...0 GL4 Synthetic oil conforming to ZF specification TE ML 02 ZFN 13010 Optidriver 2 gearbox Oil Operating temperature SAE 15 W 30 15 C 30 C SAE 15 W 40 15 C 50 C Oil Mil L API Operating temperature SAE...

Page 264: ...13170 Oil Operating temperature SAE 5 W 30 GL 5 25 C 40 C SAE 75 W 80 GL 4 25 C 40 C SAE 10 W 40 2104 E CF 25 C 40 C SAE 30 2104 E CE SF 25 C 40 C Oil Mil L API Operating temperature SAE 80 W 90 2105...

Page 265: ...oil Optidriver 2 gearbox 1 Original fitment oil Oil Operating temperature Maxima RD 15 W 40 15 C 50 C Maxima RD ECO 15 W 30 15 C 30 C Maxima RLD 15 W 40 15 C 30 C Maxima RLD Eco 15 W 30 1 20 C 30 C Oi...

Page 266: ...40 C Extensia RXD Eco 5 W 30 25 C 40 C Longevia BXI Eco 75 W 80 25 C 40 C Prexima 30 1 25 C 40 C Oil Operating temperature HD 80 W 90 25 C 30 C HD ECO 80 W 90 25 C 30 C Longevia P Eco 80 W 90 1 25 C 4...

Page 267: ...XRON III Cab tilting T 15 C ST 15M HV ISO 15 Cab tilting T 37 C HGF 26 HV ISO 15 Engine coolant Ultracooling Plus RENAULT Type D Engine cooling system anti freeze Maxigel Plus RENAULT Type D Symbols R...

Page 268: ...E4 12 Features servicing Lubrication diagram s 4x2 rigid and tractor...

Page 269: ...E4 13 Features servicing 6x2 rigid and tractor...

Page 270: ...E4 14 Features servicing...

Page 271: ...ter def initions If the pictogram is displayed with the vehicle at a standstill consult the maintenance menu on the display see page C2 7 to visualize the term and the maintenance operations con cerne...

Page 272: ...your vehicle predictive or fixed using the INFO MAX software or the RENAULT TRUCKS test tool For that consult a RENAULT TRUCKS service point or dealer Predictive maintenance means that the terms are...

Page 273: ...nition alert is fulfilled Harsh use tonnage more than 44 tonnes mountain runs Standard use all other usages Major unit s Renault Trucks Oils Km All uses Fixed maintenance Predictive maintenance Engine...

Page 274: ...o 75W80 1 200 000 or 2 years 300 000 or 2 years Longevia BXI Eco 75W80 200 000 or 2 years 300 000 or 2 years Gearbox Optidriver 2 Prexima 40 90 000 or 2 years 120 000 or 2 years Longevia BXI Eco 75W80...

Page 275: ...2 years HD Eco 85W140 Forbidden 120 000 or 2 years Longevia P Eco 80W140 90 000 or 2 years 120 000 or 2 years Longevia PM Eco 75W90 1 120 000 or 2 years 240 000 or 2 years Drive axle s P 1395 A HD 80...

Page 276: ...ng system and replace pressure vacuum cap B Carry out Replace engine oil filter cartridge s X Replace fuel filter cartridge s X Replace air filter and clean sediment bowl X Replace drive belt s C Repl...

Page 277: ...oad engine speed E Condition and tension of drive belts X Air filter inlet grille clean if necessary X External cleanliness of radiator cores X Valve clearances D Engine brake adjustment D Condition a...

Page 278: ...n and refill Gearbox see page s E5 3 X Power take off F Hydraulic retarder see page s E5 3 X Clutch hydraulic system B Carry out Replace gearbox oil filter F Check All levels X Gearbox for leaks oil a...

Page 279: ...drive axle s see page s E 5 5 X Check All levels X Drive axle s hub reduction units for leaks oil X Prop shaft s play X Secure tightening of universal joint nuts and bolts prop shaft X MAINTENANCE M1...

Page 280: ...ndition of suspension springs pads front and rear anti roll bars X Security of attachment and condition of shock absorbers X Air suspension and remote control X Atmospheric venting of electronically m...

Page 281: ...echanism by a RENAULT TRUCKS service point or dealer X X Condition of wiring harnesses supports pipes X Operation of dashboard instrumentation warning lights pressure gauges heating controls X Operati...

Page 282: ...INTENANCE M1 M3 MP Clean Fan coil heater filter X Carry out Replace chilling fluid and dehydrator filter B Clean Air conditioner condenser by blowing low pressure com pressed air or hot water through...

Page 283: ...ay particular attention that inflammable products oil grease are never used on the protective films of the screens and shields No solvents or paints are to be applied at all on either the inner or the...

Page 284: ...ntervals See page E5 3 Power setting DXi 11 440 Capacity 10 840 cm3 Bore stroke 123 152 mm DELPHI fuel injection equipment Unit pump injectors Injection order 1 5 3 6 2 4 Maximum no load engine speed...

Page 285: ...n flat ground 2 hours after the engine has been shut down Top up with oil to level if necessary Filler cap 2 Oil dipstick reading 1 Maximum level 2 Minimum level It is always possible for you to top u...

Page 286: ...lug 3 Replace the gasket s Tighten to a torque of 57 Nm Oil filters Throw away oil filter cartridge s To replace unscrew oil filter cartridge s 4 Upon refitting Fill the filter cartridge s 4 with oil...

Page 287: ...event of leakage remove the filter cartridge check the joint face and recommence fitting operations After running the engine check the oil level on dipstick 1 Top up with oil to level if necessary Fi...

Page 288: ...on of the clogging indicator by blanking off the filter inlet with the engine running at 1500 rpm Dry element air filter When the clogging indicator gives the alert or once a year replace primary elem...

Page 289: ...the sealing zone 7 This zone must not be damaged New cartridges must be free from any signs of knocks or deformation Especially inspect the sealing zones 8 9 Upon refitting ensure correct positioning...

Page 290: ...ake your way to the nearest RENAULT TRUCKS service point or deal er On no account must any internal work be carried out on the turbocharger It is essential for heat shields to be fitted to the turboch...

Page 291: ...drops lower than this replace a part of the coolant with MAXIGEL PLUS antifreeze 5 MAXIGEL PLUS for circuit protection down to 33 C 10 MAXIGEL PLUS for circuit protection down to 40 C The coolant can...

Page 292: ...y products such as kerosene paraffin diesel fuel etc Radiator mosquito net If your vehicle is equipped with this accessory see page E7 2 for servicing Radiator mosquito net Radiator mosquito net Disas...

Page 293: ...ing pictogram G9 is displayed on the instrument panel Get the cool ing fan repaired as soon as possible by a RENAULT TRUCKS service point or dealer Draining the engine cooling system Depending on your...

Page 294: ...or drain plug 3 Plug tightening torque 2 Nm Loosen engine block drain plug 5 Plug tightening torque 40 Nm RENAULT TRUCKS service points and dealers make use of a flexible pipe 74 09 996 049 for draini...

Page 295: ...E7 5 Features servicing Remove plug 6 with ZF INTARDER Plug tightening torque 36 Nm Remove plug 7 with VOITH retarder Plug tightening torque 25 Nm...

Page 296: ...stat open then stop it Let the engine cool down and top up with coolant if necessary Vehicle equipped with air water independent heater Bleed air from the heater To do so run the heater for 15 to 20 s...

Page 297: ...ES SERVICING Fuel system Fuel tank capacities Depending on your vehicle s equipment Steel Aluminium Litres Fuel tank 255 315 330 365 415 445 450 505 610 630 Litres Fuel tank 255 315 330 365 415 445 45...

Page 298: ...E8 2 Features servicing Plastic Steel Aluminium Litres 215 Litres Extra fuel tank 255 315 330 365 450 Litres Extra fuel tank 255 315 330 365 450...

Page 299: ...guaranteed by the manufacturer Do not modify the diesel fuel system without permission from the manufacturer Remove all soundproofing screens that may risk becoming soiled See page E6 1 Replacement o...

Page 300: ...emove sediment bowl 3 from the prefilter Cleaning Clean sediment bowl 3 exclusively with diesel fuel Check that the drain holes are not obstructed When refitting sediment bowl 3 to prefilter 2 lubrica...

Page 301: ...Press switch C6 the drain valve opens and the water drains out The drainage of water lasts for a few seconds The following conditions must be fulfilled so that water can be drained from the fuel water...

Page 302: ...a key lock 1 Vehicle equipped with two fuel tanks with out changeover valve Since there is no fuel gauge switch fuel level gauge B shows the total contents of both fuel tanks Depending on your vehicl...

Page 303: ...C a For maximum efficiency the additives should be mixed with the fuel at a temperature above 0 C b In France do not exceed 30 paraffin or kerosene Customs regulations c In other countries always limi...

Page 304: ...ilterability limit threshold temperature of the diesel fuel This filterability limit temperature is different according to the type of diesel fuel used If your vehicle is equipped with a fuel preheate...

Page 305: ...1 Features servicing EATURES SERVICING Clutch Clutch types Depending on your vehicle s equipment Circuit capacity VALEO 430 DTE SACHS MFZ 430 SACHS MFZ 2 400 Litres Clutch release hydraulic circuit 0...

Page 306: ...nded clutch fluid Bleeding the clutch system Using a pressure bleeder pressurize the reser voir 2 bar approx Bleed the clutch slave cyl inder by means of bleed screw 2 Depending on your vehicle s equi...

Page 307: ...rbox Optidriver 2 Clutch type SACHS MFZ 430 Pictogram G33 1 and the message clutch worn 2 are displayed when the clutch is to be replaced The degree of wear of the clutch can only be determined with t...

Page 308: ...E9 4 Features servicing...

Page 309: ...E10 1 Features servicing EATURES SERVICING Gearbox Gearbox types Depending on your vehicle s equipment Gearbox ZF 16S 1620 TD ZF 16S 1820 TO ZF 16S 1920 TD ZF 16S 2220 TO ZF 16S 2220 TD Optidriver 2...

Page 310: ...Gearbox ZF 16S 1920 TD 2220 TO 2220 TD intarder Gearbox Optidriver 2 VOITH retarder Litres Normal oil change 8 Sump dry 11 Power take off 1 Litres Normal oil change 11 Sump dry 18 5 Power take off 1 L...

Page 311: ...hicle s equipment Remove all soundproofing screens that may risk becoming soiled See page E6 1 Protect the exhaust line against splashing oil Draining Remove plug 1 Replace gasket s and clean the magn...

Page 312: ...level through sight 3 The oil level should be between marks 4 and 5 Screw up the plug but do not tighten With the vehicle at a standstill run the engine for 5 minutes Stop the engine and let it rest f...

Page 313: ...nt face Fit a new filter to the shaft Replace filter sup port plate gaskets Replace gasket B Fit cover A Fit the setscrews Tighten the setscrews When changing oil and replacing filters on gearboxes wi...

Page 314: ...Features servicing VOITH retarder oil change Depending on your vehicle s equipment Remove all soundproofing screens that may risk becoming soiled See page E6 1 Draining Remove plug 1 Remove filler pl...

Page 315: ...Replace the gaskets and put back the drain plugs Tighten plug 1 to a torque of 20 Nm Pour the exact quantity of oil into the retarder Replace the gasket and put back filler plug 2 Tighten plug 2 to a...

Page 316: ...ing Fill with oil through port 3 As soon as the oil overflows screw up the plug but do not tighten With the vehicle at a standstill run the engine for 5 minutes Stop the engine and let it rest for 5 m...

Page 317: ...s and clean the magnet whenever you change the oil Plug tightening torque 1 120 Nm Plug tightening torque 2 60 Nm Filling Fill with oil through port 4 Screw up filler plug 4 Take the vehicle for a ru...

Page 318: ...ff cover 3 replace filter 6 Oil O rings 7 8 Fit filter 6 Inspect O rings 7 8 Replace them if necessary Secure magnet 5 to the new filter Fit cover 3 Insert screw 10 tightening torque 23 Nm When the wo...

Page 319: ...E11 1 Features servicing EATURES SERVICING Hydraulic retarder Retarder types Depending on your vehicle s equipment ZF INTARDER hydrodynamic brake VOITH hydrodynamic brake...

Page 320: ...E11 2 Features servicing...

Page 321: ...ake off Power take off types Depending on your vehicle s equipment Full time service Part time service 30 min 30 minute interval between two periods of use N221 10 B C HYDROCAR S81Z1 B C HYDROCAR S81Z...

Page 322: ...E12 2 Features servicing...

Page 323: ...atures servicing EATURES SERVICING Prop shaft Prop shaft types Tubular shafts fitted with universal joints When washing down limit the jet pressure to 80 bars and do not dwell on bearing cup seals and...

Page 324: ...E13 2 Features servicing...

Page 325: ...m it is essential that the stub axle lock stops be adjusted after any changes to the stub axle steering arms track rods etc Consult a RENAULT TRUCKS service point or dealer Track rod clamps Whenever y...

Page 326: ...E14 2 Features servicing...

Page 327: ...pending on your vehicle s equipment Drive axle P13170 oil change MS 13170 Filler plug 2 Drain plug 3 Breather Remove breather 1 and blow through with compressed air before refitting If a breather is f...

Page 328: ...duction units Drainage Remove plug 1 placed in the downwards position Filling Plug port placed in the upwards position pour 1 litres of oil into each hub reduction unit then refit the plug Any surplus...

Page 329: ...omponents Shock absorbers do not require any special maintenance However at the scheduled inter vals remove them and make sure they are checked by a specialist U bolt tightening torques Front 440 Nm R...

Page 330: ...it requires the system to be recalibrated Fault finding and maintenance is to be carried out using the RENAULT TRUCKS test tool plugged into diagnostic socket 3 Testing and programming operations need...

Page 331: ...soiled See page E6 1 Remove filler cap 1 Press and turn handle 2 through 1 4 of a turn Withdraw the cartridge unit Fit a new car tridge press and turn handle 2 through 1 4 of a turn so as to engage i...

Page 332: ...bleed the air from the cir cuit Keep an eye on the fluid level 2 during this operation and top up if necessary This is to be repeated until the oil level remains con stant Stop the engine and top up...

Page 333: ...the steering reservoir with clean fluid to the recommended specification Re start the engine and check that the pump performs normally Turn the steering wheel a few times at low engine and road speed...

Page 334: ...E17 4 Features servicing...

Page 335: ...E18 1 Features servicing EATURES SERVICING Cab tilting Cab tilting system oil capacity Filler port 2 See pages B1 20 Litres Cab tilting hydraulic system 0 7...

Page 336: ...E18 2 Features servicing...

Page 337: ...regula tions in force are complied with This vehicle is equipped with snap on sealing couplings If the air pressure in the air tanks drops rapidly when the vehicle is stationary get the compressed air...

Page 338: ...vicing Brake pads At the scheduled intervals or if warning picto gram G16 is illuminated check the degree of wear of the brake linings Replacement of one brake pad requires replacement of all the pads...

Page 339: ...s 3 Load index single fitment 4 Load index dual fitment 5 Tyre max speed symbol For any modification to tyre type you must re programme the braking system parameters without fail Contact the nearest R...

Page 340: ...FTER FITTING A NEW WHEEL OR AF TER A WHEEL CHANGE AFTER 20 TO 30 KM THEN BETWEEN 150 AND 250 KM CHECK THE TIGHTNESS OF THE WHEEL NUTS EVERY 6 MONTHS WHETHER THE WHEEL HAVE BEEN REMOVED OR NOT DURING T...

Page 341: ...sis intended to receive equipment liable to modify loads per axle refer to the manufacturer s data according to make type and usage Comply with the loads speed index marked on the sidewall of the tyre...

Page 342: ...880 10 560 11 240 11 920 12 600 6 5 7 0 7 5 8 0 8 5 13 R 22 5 5 790 6 210 6 640 7 070 7 500 8 000 10 340 11 100 11 870 12 630 13 400 13 400 6 0 6 5 7 0 7 5 8 0 8 0 275 70 R 22 5 5 010 5 330 5 650 5 98...

Page 343: ...00 6 700 10 555 11 240 11 920 12 600 12 300 7 0 7 5 8 0 8 5 9 0 8 5 315 60 R 22 5 5 560 6 030 6 390 6 760 7 100 10 550 11 240 11 920 12 600 7 0 7 5 8 0 8 5 9 0 315 70 R 22 5 5 980 6 370 6 755 7 140 7...

Page 344: ...r other devices to increase the leverage In service checks Check the tightness of the wheel nuts after fitting a new wheel or after a wheel change after 20 to 30 km then between 150 and 250 km Failure...

Page 345: ...stop as the result of a puncture it is essential to get the tyre immediately checked by a specialist Light alloy wheels Instructions for fitting roadwheels To make for subsequent easy removal of the...

Page 346: ...E20 8 Features servicing...

Page 347: ...ntenance Depending on your vehicle s equipment Air conditioner Dehydrator filter At the scheduled intervals get filter 1 replaced ANY WORK ON THE CHILLING SYSTEM OR APPLIANCES REQUIRES SPECIAL SAFETY...

Page 348: ...et in the opposite direction to that of filtration Hold the nozzle at least 5 cm away from the filter Cleaning with water Immerse the filter in a solution of detergent and water for around 15 minutes...

Page 349: ...and discharge ports and clean if necessary If electric welding work is carried out on the vehicle it is essential to disconnect the batteries to prevent causing irreparable damage to the electronic co...

Page 350: ...E22 2 Features servicing...

Page 351: ...EATURES SERVICING Batteries Features Servicing Depending on your vehicle s equipment Before working on the electrical system disconnect the batteries Always remove the negative terminal first 2 batter...

Page 352: ...sable the alarm switch on the ignition move the ignition key to position 3 keep vol umetric exclusion switch E1 and remote control locking button 5 depressed The siren buzzer emits a low intensity sou...

Page 353: ...nnect up the batteries switch on the ignition move the ignition key to position 3 keep volumetric exclusion switch E1 depressed and press remote control locking button 6 Warning light 4 on LED box 3 g...

Page 354: ...the check Measure the voltage across the terminals battery isolation switch contacts fully open see table This should be slightly higher than the rated voltage A lower voltage indicates that the batt...

Page 355: ...by defi ciencies in the electrical installations of trailers Before hitching up a trailer carefully check its electrical installation so as to avoid the destruction of fuses and in particular thee ea...

Page 356: ...onnected with the time of use Example Television set 2A x 2 hours 4 A h Engine running The alternator supplies the energy the batteries compensate if necessary Engine shutdown Only the batteries suppl...

Page 357: ...Charge warning lamp The charge warning light should remain out when the engine is run ning If the light remains on the charging system is defective Starting the engine using an external power source s...

Page 358: ...E23 8 Features servicing...

Page 359: ...the alternator switched on when the vehicle is stopped ignition key master switch Never break the circuit while the engine is running Avoid making any connection errors Never run an engine with batter...

Page 360: ...E24 2 Features servicing...

Page 361: ...E25 1 Features servicing EATURES SERVICING Starter Starter types Starter Mitsubishi...

Page 362: ...E25 2 Features servicing...

Page 363: ...cartridge 1 Tighten by hand Cartridge with left hand thread Get the APM re initialized by a RENAULT TRUCKS service point or dealer Upon assembly lightly oil the gasket s Spent cartridges are to be con...

Page 364: ...ensure there is no water in the air tanks Perform this operation Daily in winter Weekly outside winter If there is water in the tanks get the air dryer checked out see page E26 1 As safety precaution...

Page 365: ...e bearings Play in locking mechanism Check the kingpin Adjust locking If adjustment is impossible replace the locking mechanism Play in bearings Check bearings for wear Replace if necessary The fifth...

Page 366: ...E27 2 Features servicing...

Page 367: ...on alkaline washing product and rinse with clean water Washing the vehicle To limit any risk of incident do not apply too much water to electronic boxes electrical junction boxes and electrical applia...

Page 368: ...eaning product on with a rag soapy water methylated spirits Never use petroleum based or trichlorethylene based products Lightly coat the door and window seals and runners with talc Cleaning the fasci...

Page 369: ...nect up the battery cart while ensur ing correct polarities Engage the master switch Actuate the starter Run the engine at a speed of1 300 rpm for about5 minutes Switch on the dipped beam headlights t...

Page 370: ...g Pull handle 1 to unlock the door Lift up the door 2 A hard spot holds the door open A light fitted with a switch comes on when the master switch is engaged Closing Push handle 1 close the door 2 Loc...

Page 371: ...ck breakdown repair Arrangement of tools in the locker Jack 3 Wheel wrench 4 Tool kit 5 Cab tilt operating bar 6 Jack and wheel wrench handle 6 Towing yoke 7 Jack mounting plate 8 Advance warning tria...

Page 372: ...eel using the winch 3 and lock the nuts 1 2 Fit the fairing Lock the spare wheel on the spare wheel carrier then slacken the winch rope Depending on your vehicle s equipment the jack may be housed in...

Page 373: ...use the adapter 2 by fastening it to the head of the jack with two split pins 3 Place the jack as close as possible to the axle Chock the rear roadwheels If necessary use the jack tommy bar to disen g...

Page 374: ...clip 2 Upon assembly ensure the correct position for chock 1 and lock the clip 2 Depending on your vehicle s equipment To remove wheel chock 1 unhook elastic tightener 2 Upon fitting ensure that whee...

Page 375: ...AFTER FITTING A NEW WHEEL OR AFTER A WHEEL CHANGE AFTER 20 TO 30 KM THEN BETWEEN 150 AND 250 KM CHECK THE TIGHTNESS OF THE WHEEL NUTS EVERY 6 MONTHS WHETHER THE WHEEL HAVE BEEN REMOVED OR NOT DURING...

Page 376: ...down vehicles with spinning drive wheels out of mud or loose soil it is vital to take the customary precautions Proceed with towing only when the engine is running In the event of engine breakdown Me...

Page 377: ...llows to move the vehicle towing Using a 24 mm wrench unscrew bolt 2 on each brake chamber until the roadwheels are free Putting back into service Apply an air pressure of approximately 5 bars to the...

Page 378: ...F 10 Quick breakdown repair...

Page 379: ...to carrying out any electric welding work it is essential to eliminate all potentials by connect ing all the ECUs to earth This can be done quickly by disconnecting the positive cable from the battery...

Page 380: ...le 3 Connect the two cables together before and after the master switch After welding reconnect all the cables finishing with the earth cable a Soundproofing screens Any damage to the interior protect...

Page 381: ...Priest Siret 954 506 077 00 120 RCS LYON B 954 506 077 RENAULT PREMIUM DXi 11 Cruise Control Engine Speed Regulator 50 21 024 392 06 2005 english edition Contents Chapter DRIVING A Driving position A1...

Page 382: ...turer reserves the right to make any modifications deemed necessary during production This handbook should not be considered as a specification for the model in question RENAULT TRUCKS SAS 2005 Imprim...

Page 383: ...Alphabetical index C Cruise control A3 1 E Engine idling speed adjustment device A2 1 F Fast idling device A2 2 K Key to switches A1 2 P Power take off B1 1...

Page 384: ......

Page 385: ...A1 1 Driving RIVING Driving position...

Page 386: ...A1 2 Driving Driving position Key to switches Dashboard...

Page 387: ...axle control switch B4 Master switch cut off control switch ADR B5 Working spotlight control switch B6 Bodybuilder s equipment control switch B7 Bodybuilder s lighting control switch C1 Suspension RAI...

Page 388: ...NIC alarm control switch E4 Revolving beacon switch E5 Extra lights control E6 Red interior lighting control F1 Independent heating rheostat F2 Independent heating control switch F3 Sun roof control s...

Page 389: ...D2 from OFF to ON at least 3 times in less than 2 seconds OFF ON OFF ON OFF ON With control A6 D2 in the ON position adjust the new engine idling speed press the side of control A7 D3 to increase the...

Page 390: ...After activating the function by pressing the ON end of control switch A6 D2 press the end of control switch A7 D3 to directly call up the nominal engine speed of 1000 rpm To fine tune the engine spe...

Page 391: ...rks 1000 rpm This engine speed can be adjusted but is limited to 1500 rpm see Power take off in the Use of the equipment chapter Depending on the equipment fitted by the equipment manufacturer the inp...

Page 392: ...A2 4 Driving...

Page 393: ...to maintain the memorized speed A blue sector appears in zone T of the engine rev counter V to indicate the engine speed at which efficiency of the retarder s is optimal Warning pictogram 1 or 2 also...

Page 394: ...displayed in large format in the main zone 2 of the information display It is then displayed in zone 4 of the information display when the retarder is active ON Press the ON control on switch D2 The...

Page 395: ...ion on the clutch pedal momentarily overrides the feature Release the clutch pedal and the cruise control feature resumes automa tically The feature is cancelled pictogram G39 item 1 disappears the me...

Page 396: ...A3 4 Driving...

Page 397: ...Power take offs mounted on gearbox Optidriver 2 Two possible uses when stationary or while moving Use while stationary Engine speed 700 rpm Ring 2 on selector 1 in position N gearbox in neutral Parki...

Page 398: ...with toggle switch A7 D3 The symbol N and pictograms G42 G43 are displayed Two operating speeds for the power take off When the vehicle is stationary select the min or max speed by moving the selecto...

Page 399: ...accelerator pedal The PTO is engaged pictograms G41 G42 or G41 G43 appear on the information display Release PTO control switch A5 With the vehicle stationary select the moving away gear suitable for...

Page 400: ...gagement and engine speed regulation conditions can be adjusted using the RENAULT TRUCKS bodybuilders software PTO rotating speed For an engine speed of 1000 rpm Front splitter in low speed range PTO...

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