REMKO BL 264 DC Operating And Installation Instructions Download Page 1

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Operating and

installation instructions

Read the instructions prior to performing any task!

REMKO BL series

BL 264 DC, BL 354 DC

Inverter wall - room air conditioner in split design with quick-
release coupling system

0316-2022-07 Edition 1, en_GB

Summary of Contents for BL 264 DC

Page 1: ...lation instructions Read the instructions prior to performing any task REMKO BL series BL 264 DC BL 354 DC Inverter wall room air conditioner in split design with quick release coupling system 0316 2022 07 Edition 1 en_GB ...

Page 2: ...these operating instructions carefully before commis sioning using this device These instructions are an integral part of the system and must always be kept near or on the device Subject to modifications No liability accepted for errors or mis prints ...

Page 3: ...4 5 Installation instructions for qualified personnel 17 5 1 Important notes prior to installation 17 5 2 Wall openings 17 5 3 Installation materials 17 5 4 Selection of installation location 18 5 5 Minimum clearances 19 5 6 Connection variants for the indoor unit 20 5 7 Wall bracket for the indoor unit 21 6 Installation 21 6 1 Installation of the indoor unit 21 6 2 Connection of refrigerant pipin...

Page 4: ...12 Care and maintenance 43 13 Shutdown 45 14 Spare parts list and exploded view 46 15 Index 47 REMKO BL series 4 ...

Page 5: ...p to highlight the magnitude of the danger in question DANGER Contact with live parts poses an immediate danger of death due to electric shock Damage to the insulation or individual components may pose a danger of death DANGER This combination of symbol and signal word warns of a situation in which there is immediate danger which if not avoided may be fatal or cause serious injury WARNING This com...

Page 6: ... are safe to use and fully functional at least once yearly Visual inspections and cleaning may be performed by the operator when the units are disconnected from the mains 1 7 Safety notes for installation maintenance and inspection n The refrigerant R32 used in the system is flam mable If applicable observe the local safety conditions n Keep the cooling circuit clear of other gases and foreign sub...

Page 7: ...r parts may invalidate liability for resulting consequences 1 9 Intended use Depending on the model the units and the addi tional fittings with which they are equipped are only intended to be used as an air conditioner for the purpose of cooling or heating the air in an enclosed space Any different or additional use is a non intended use The manufacturer supplier assumes no lia bility for damages ...

Page 8: ...roved collection points Disposal of equipment and components Only recyclable materials are used in the manufac ture of the devices and components Help protect the environment by ensuring that the devices or components for example batteries are not dis posed in household waste but only in accordance with local regulations and in an environmentally safe manner e g using certified firms and recy clin...

Page 9: ...ergy efficiency ratio SCOP 4 4 0 El power consumption heating kW 0 85 0 3 1 6 1 10 0 3 1 6 El current consumption heating A 4 1 1 5 8 0 4 9 1 5 8 0 Power consumption annual QHE 3 kWh 938 Energy efficiency ratio heating 1 A Max power consumption kW 1900 Max current consumption A 9 5 EDP no 1629268 1629360 1 Air inlet temp TK 27 C FK 19 C outside temperature TK 35 C FK 24 C max air flow volume 5 m p...

Page 10: ...oor unit BL 264 DC AT BL 354 DC AT Power supply V Ph Hz 230 1 50 Operating range cooling C 5 to 48 Operating range heating 7 C 5 to 32 Air flow rate max m3 h 600 Enclosure class IP IP24 Sound power level max dB A 61 62 Sound pressure level 5 dB A 53 54 Refrigerant 6 R32 Refrigerant basic quantity kg 0 56 CO2 equivalent t 0 378 Operating pressure max kPa 4300 2500 4150 1150 Refrigerant piping max l...

Page 11: ... Measurements mm A B C D E BL 264 354 DC AT 798 535 280 480 282 Indoor units B A C Fig 2 Indoor unit dimensions BL 264 354 DC IT Measurements mm A B C BL 264 354 DC IT 792 290 202 We reserve the right to modify the dimensions and design as part of the ongoing technical development process 11 ...

Page 12: ...d remote control The outdoor unit consists of a cooling cycle with compressor fin condenser condenser fan reversing valve and throttle element The outdoor unit is controlled by the regulation of the indoor unit The indoor unit consists of a fin evaporator evapo rator fan controller and condensate tray Floor brackets wall brackets refrigerant piping and condensate pumps are available as accessories...

Page 13: ... up to 6 m to the receiver of the indoor unit Data will only be received correctly if the remote control is pointed at the receiver and no objects are obstructing the transmission path Two AAA batteries must be inserted into the remote control in preparation To do so remove the flap from the battery compartment and insert the batteries the correct way around see mark ings Removing the batteries ca...

Page 14: ... set in 0 5 second increments 30 minutes 4 and key up arrow down arrow Using these keys the setpoint can be decreased or increased in 1 C increments The keys are also used to set various functions 5 SPEED key fan speed Press this key to set the desired fan speed The low medium high turbo and automatic functions are available A high fan speed enables higher per formance quicker circulation of the r...

Page 15: ...unit fan rotates at a slower speed This provides particularly quiet unit operation ELE H DISPLAY display switch off Activating this function switches the display indica tors on the indoor unit LIGHT This function is not available ELE H This function is not available I FEEL This key can be used to activate deactivate the I FEEL function In this mode the room temperature is measured on the remote co...

Page 16: ...FAN and back to automatic AUTO mode 5 Temperature indicators Shows the set temperature setpoint If fan FAN mode is set no temperature is displayed 6 Additional function indicators Shows the activated additional functions see keys on the remote control 7 Swing fins Shows the position of the horizontal and vertical swing fins 8 Timer function Displays when switch on delay ON is active and when switc...

Page 17: ...es the pressure loss in the refrigerant piping and ensures that the compressor oil can flow back without obstruction n Perform all electrical wiring in accordance with applicable DIN and VDE standards n Ensure the electrical cables are properly con nected to the terminals otherwise there is a risk of fire n Only use the fasteners contained in the scope of delivery with the units n Use four support...

Page 18: ...o build a small roofed area over the unit These measures should not affect the flow of warm outlet air Wind If the unit is being installed in windy areas ensure that the warm outlet air is discharged in the pre vailing wind direction If this is not the possible it may be necessary to install a windbreak to be pro vided by the customer Ensure that the windbreak does not adversely affect the air int...

Page 19: ...es to allow access for maintenance and repair work and facilitate optimum air distribution 2 1 e c a b f A B 2 1 a b c d e Fig 14 Minimum clearances of the indoor unit and outdoor unit A Indoor unit B Outdoor unit 1 Air inlet 2 Air outlet Indoor units Outdoor units Measure ments mm BL 264 354 DC IT BL 264 354 DC AT a 120 300 b 1500 2000 c 120 600 d 300 e 120 600 f 200 19 ...

Page 20: ...ection variants can be used for the refrigerant condensate and control lines C B C A B A Fig 15 Connection variant view from the rear A Infeed of the refrigerant piping at the wall left B Outlet through the wall right C Outlet on the wall right REMKO BL series 20 ...

Page 21: ...a wall bracket taking into consideration the air outlet side located in the lower part 1 Mark the mounting points on the structurally permissible building sections according to the dimensions of the wall bracket 2 If necessary remove the break out opening of the housing 3 Connect the refrigerant piping electrical cables and condensate drainage line to the indoor unit as described below 4 Hang the ...

Page 22: ...lings can be located outside the building if they are fed through the masonry Fig 18 Placing of the quick release couplings 6 3 Connection of quick release couplings The refrigerant pipes should be connected by the customer on the right hand side of the outdoor component The pre filled refrigerant piping are connected to the outdoor unit by means of the quick connector system Once installed the co...

Page 23: ...ation on the indoor unit 6 Then tighten the fittings with 2 appropriately sized open ended spanners Use one spanner to counter the force when tightening the fitting Fig 24 2 1 Fig 24 Tightening the fitting 1 Tighten with the first open ended spanner 2 Counter with the second open ended spanner 7 Open the stop cocks with an Allen key before switch the system on Pipe dimension in inches Tightening t...

Page 24: ...a greenhouse potential of 2088 That means the escape of 1 kg of this refrig erant has an effect on global warming that is 2088 times greater than 1 kg CO2 based on 100 years Do not conduct any work on the refrigerant circuit or dismantle the device always enlist the help of qualified experts 7 Condensate drainage connection and safe drainage 3 2 4 9 5 5 11 100 6 8 7 10 10 12 12 1 Fig 25 Condensate...

Page 25: ...st The lower part of the housing and condensate tray is also to be kept frost free in order to ensure permanent draining of the condensate If necessary fit a pipe heater n Following installation check that the conden sate run off is unobstructed and ensure that the line is durably leak tight min 2 Fig 27 Condensate drainage connection Indoor unit Safe drainage in the event of leakages The REMKO oi...

Page 26: ...king the connections are located at the rear of the unit When the unit is installed measurements can be made from the front by removing the cover n If an optional condensate pump is used as an accessory in conjunction with the unit it may be necessary to install an additional relay with a higher contact rating after the switch off con tact on the pump to switch off the compressor The control line ...

Page 27: ...ations 3 Connect the lines as shown on the electrical connection diagram 4 Fix the line in the strain relief and re assemble the unit Fig 29 Outdoor unit connection 8 4 Electrical wiring diagram Connection BL 264 354 DC LO N S PE A N S PE B 1 230 V 1 50 Hz L L LO 2 Fig 30 Electrical wiring diagram A Outdoor unit B Indoor unit 1 Power supply cable 2 Communication line 27 ...

Page 28: ...E LO N S PE L N WH BK 230 V 1 50 Hz 1 3 2 A B L L LO Fig 31 Electrical wiring diagram A Outdoor unit B Indoor unit C KP6 KP8 condensate pump 1 Power supply cable 2 Condensate pump supply 3 Condensate pump fault contact BK black WH white REMKO BL series 28 ...

Page 29: ... 2 1 4 3 5 6 7 8 9 Fig 32 Electrical drawings A Indoor unit control board B Indoor unit connection block 1 Fan motor 2 Wi Fi connection 3 Display circuit board 4 Horizontal swing motor 5 Not available 6 Ion generator 7 Transformer 8 Probe evaporator 9 Room temperature probe 29 ...

Page 30: ...N YE GN Fig 33 Electrical drawings A Control board outdoor unit B Outdoor unit connection block C Control line to indoor unit D Power supply cable 1 Not available 2 Fan motor 3 4 way changeover valve 4 Heating element 5 Sensors 6 Electronic expansion valve 7 Compressor REMKO BL series 30 ...

Page 31: ...have been connected and tested the system can be put into operation A functional check should be performed to verify its correct function and identify any unusual operating behaviour prior to handing it over to the operator NOTICE Check that the shut off valves and valve caps are tight after carrying out any work on the cooling cycle Use appropriate sealant products as necessary Functional checks ...

Page 32: ... overheating outside inside outlet and vaporisation temperatures and record the measured values in the commissioning report Check the correct function and set tings of all regulation control and safety devices 8 Check the unit control system using the func tions described in the chapter Operation Timer temperature setting fan speeds and switching to ventilation or dehumidification mode 9 Check the...

Page 33: ...erature ranges of indoor unit and outdoor unit Electrical surges caused by thunderstorms Have there been light ning strikes in the area recently Switch off the mains breaker and switch it back on Have it inspected by a specialist Malfunction of the external condensate pump Has the pump shut down due to a malfunction Check and if necessary clean the pump The unit does not respond to the remote cont...

Page 34: ... water and the pump not running Call out a specialist to replace the pump Condensate has not drained away and has collected in the conden sate drainage line Is there an incline on the condensate drainage line and is it clear Route the condensate drainage line with an incline and clean it Condensate does not drain off Are the condensate drainage lines clear and is there an incline Are the condensat...

Page 35: ...outdoor unit F3 Overcurrent protection on the compressor F4 Compressor outlet probe fault F5 Compressor overheating protection switch triggered F6 Outdoor unit air inlet probe fault F7 Under and overvoltage protection triggered F9 EEPROM error outdoor unit FA Circuit reversal probe defective P2 High pressure fault P3 Refrigerant level low P4 Outdoor unit heat exchanger probe overtemperature P5 Com...

Page 36: ... respective probe to the circuit board Are these correctly imple mented NO Establish a proper connection YES Check the resistance of the probe Is the measured value plausible 15 kW at 25 C NO Replace the probe YES Replace the respective control board Fault E2 E3 Outdoor unit indoor unit heat exchanger probe fault Check the connection of the respective probe to the circuit board Are these correctly...

Page 37: ...ion error between indoor unit and outdoor unit Check the connecting line between the indoor unit and outdoor unit Is it properly con nected NO Establish a proper connection YES Exchange the control boards of the indoor unit Is the fault still present NO Error rectified YES Exchange the control boards of the outdoor unit Faults Eb and F9 EEPROM error Switch the unit off for 5 seconds Is the fault s...

Page 38: ...k all electrical connections to the com pressor Are these correctly implemented NO Replace the connections YES Are the refrigerant pressures in a normal range NO Check the heat exchanger for contamination Check the cooling circuit YES Replace the outdoor unit circuit board Is the fault still present NO Error rectified YES Replace the compressor Fault F2 Power factor correction filter fault PFC out...

Page 39: ...of the probe Is the measured value plausible 50 kW at 25 C NO Replace the probe YES Replace the respective control board Fault F5 Compressor overtemperature has tripped Check the indoor unit and outdoor unit heat exchangers for cleanliness Is the air exchange guaranteed NO Clean the respective heat exchanger YES Switch the unit off for 10 minutes Check whether the unit starts up again normally NO ...

Page 40: ...k whether the power supply is present and correct Is this normal NO Switch the supply and try again as soon as this is normal again YES Check all electrical connections Are they OK NO Correct the electrical connections YES Exchange the control boards of the outdoor unit Fault FA Circuit reversal probe fault Check the connection of the respective probe to the circuit board Are these correctly imple...

Page 41: ...nts of the refrigerant circuit for leaks Are oily areas present YES NO Perform an overpressure leak test Is the cooling circuit tight NO Rectify the leak Adjust the refrigerant quan tity YES Extract the refrigerant and check the refrig erant fill quantity Refill the refrigerant to the appropriate fill quantity Fault P4 Outdoor unit heat exchanger probe overtemperature Check the heater exchanger of...

Page 42: ...nger and filter clean YES Clean heat exchanger and filter NO Check the function of the fan motor Fault P7 Indoor unit heat exchanger probe anti freeze protection Is the room temperature below 4 C YES Increase room temperature NO Check the heat exchanger and air filter on the indoor unit Are the heat exchanger and filter clean YES Clean heat exchanger and filter NO Check the function of the fan mot...

Page 43: ...ommended that you take out a mainte nance contract with an annual service from an appropriate specialist firm This enables you to ensure the operational reli ability of the plant at all times NOTICE Statutory regulations require an annual leak test for the cooling cycle dependant on the refrig erant quantity Inspection and documentation of the work performed is to be carried out by spe cialist tec...

Page 44: ...n the dirty side so it is facing upwards 5 Dirt can also be removed by carefully cleaning with lukewarm water and mild cleaning agents Fig 36 The dirty side should be face down 6 If water is used let the filter dry out properly in the air before fitting it back into the unit 7 Carefully insert the filter Ensure that it locates correctly 8 Close the front side as described above in reverse order 9 ...

Page 45: ...the electrical power supply to the unit 4 Cover the unit as far as possible with plastic foil in order to protect it from the influences of weather Permanent shutdown Ensure that units and components are disposed of in accordance with local regulations e g through authorised disposal and recycling specialists or at collection points REMKO GmbH Co KG or your contractual partner will be pleased to p...

Page 46: ...the correct delivery of spare parts unit series number information is therefore required see name plate The following QR code takes you to the input field on our website Alternatively the following address can also be entered directly into your web browser www remko de ersatzteil suche In both cases you are taken to the following search screen in which the serial number can then be entered REMKO B...

Page 47: ...ntrol 14 M Maintenance 43 Malfunctions Checks 33 Possible causes 33 Remedial measures 33 Manual mode 13 Minimum clearances 19 P Propellant in accordance with Kyoto Protocol 10 Q Quick release couplings 22 R Remote control Keys 14 S Safe drainage in the event of leakages 25 Safety Dangers of failure to observe the safety notes 5 General 5 Identification of notes 5 Instructions for the operator 6 No...

Page 48: ...0 5232 606 260 E mail info remko de URL www remko de REMKO GmbH Co KG Klima und Wärmetechnik Im Seelenkamp 12 32791 Lage Hotline within Germany 49 0 5232 606 0 Hotline International 49 0 5232 606 130 We reserve the right to make technical changes and provide no guarantee as to the accuracy of this data ...

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REMKO BL 264 DC, Operating And Installation Instructions

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