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Remcor Cornelius VANGUARD 245 Installation & Service Manual Download Page 54

49

569000203

Trouble

Remedy

Probable Cause

I.

Inoperative ice bank control.

I.

Replace ice bank control.

COMPRESSOR DOES NOT
OPERATE. (cont’d)

J.

Inoperative compressor.

J.

Call Service Person.

COMPRESSOR WILL NOT
STOP AFTER SUFFICIENT
ICE BANK IS PRODUCED.

A.

Ice bank control cap tube
kinked or broken.

A.

Replace ice bank control.

B.

Ice bank control stuck in
closed position.

B.

Replace ice bank control.

COMPRESSOR OPERATES
CONTINUOUSLY BUT DOES
NOT FORM SUFFICIENT ICE
BANK.

A.

Cooling capacity is exceeded
by over-drawing.

A.

Reduce amount of drinks drawn
per given time.

B.

Unit located in excessively hot
area or air circulation through
condenser coil is restricted.

B.

Relocate Unit or check and if
necessary, clean condenser coil
filter as instructed.

NOTE: Ice bank freezes from bottom of evaporator upward. A
refrigerant leak or insufficient charge might show an ice bank at
bottom and not at the top of evaporator.

NOTE: If overload protector cuts out compressor, condenser fan
motor will continue to operate; otherwise; troubleshooting
condenser fan motor problems is same as for ‘‘COMPRESSOR
DOES NOT OPERATE’’ paragraph plus the following:

CONDENSER FAN MOTOR
NOT OPERATING.

A.

Jumper cord loose or
disconnected from motor or
terminal block. Broken wire in
cord.

A.

Tighten connections or 
replace cord.

B.

Inoperative condenser 
fan  motor.

B.

Replace condenser fan motor. 

AGITATOR MOTOR NOT
OPERATING.

A.

Unit power cord or
refrigeration assembly power
cord unplugged.

A.

Connect power cord(s).

B.

No power source (blown fuse
or tripped circuit breaker).

B.

Replace fuse or reset circuit
breaker. (Note: Fuse or circuit
breaker are not part of Unit.)

C.

Agitator motor propeller
obstructed.

C.

Remove obstruction.

D.

Low voltage.

D.

Voltage must be at least 103 volts
(115 VAC Unit) or 208 volts (220
VAC Unit) at  compressor
terminals when compressor is
trying to  start.

E.

Loose, disconnected, or
broken wiring.

E.

Tighten connections or replace
broken wiring.

F.

Inoperative agitator motor.

F.

Replace agitator motor.

Summary of Contents for Cornelius VANGUARD 245

Page 1: ... ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes CORNELIUS INC 1996 2002 Part No 569000203 September 20 1996 Revised July 2 2002 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMAT...

Page 2: ...MANENT DRAIN 13 CONNECTING SYRUP SOURCE LINES TO THE UNIT 13 CONNECTING CARBONATED WATER SOURCE LINE TO THE UNIT UNIT REQUIRING CONNECTION TO REMOTE CARBONATOR 13 CONNECTING PLAIN WATER SOURCE LINES TO UNIT 14 CONNECTING CO2 SOURCE LINE UNIT WITH INTEGRAL CARBONATOR 15 SEALING UNIT BASE TO COUNTERTOP 15 CO2 REGULATORS ADJUSTMENTS 15 FILL WATER TANK AND START THE REFRIGERATION SYSTEM 17 PREPARATION...

Page 3: ...ION CONTROL ADJUSTMENT DOLE AND CC 1 DISPENSING VALVES 34 CLEANING AND SANITIZING 34 DAILY CLEANING OF UNIT 34 SANITIZING POST MIX SYRUP SYSTEMS 35 CLEANING DROP IN REFRIGERATION ASSEMBLY CONDENSER COIL 37 CHECKING ICE WATER BATH 37 CLEANING WATER TANK 38 CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER SYSTEM DISRUPTIONS 39 UNIT REQUIRING CONNECTION TO REMOTE CARBONATOR 39 UNIT WITH INTEGR...

Page 4: ...GURE 3 FLOW DIAGRAM SIX FLAVOR UNIT REQUIRES REMOTE CARBONATOR 7 FIGURE 4 FLOW DIAGRAM EIGHT FLAVOR REQUIRES REMOTE CARBONATOR 8 FIGURE 5 FLOW DIAGRAM SIX FLAVOR UNIT WITH INTEGRAL CARBONATOR 9 FIGURE 6 FLOW DIAGRAM EIGHT FLAVOR UNIT WITH INTEGRAL CARBONATOR 10 FIGURE 7 COUNTERTOP HOLE CUTOUT 16 FIGURE 8 DRIP TRAY INSTALLATION 19 FIGURE 9 VANGUARD 245 POST MIX DISPENSER P N 497306660WS REQUIRES CO...

Page 5: ...iv 569000203 TABLE OF CONTENTS cont d Page LIST OF TABLES TABLE 1 DESIGN DATA 4 TABLE 2 LOOSE SHIPPED PARTS 11 ...

Page 6: ...y Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function and or safety and affect the machine life CO2 Carbon Dioxide Warning CO2 Displaces Oxygen Strict Attention must be observed in the prevention of CO2 carbon dioxide gas leaks in the entire CO2 and soft drink system If a CO2 gas leak...

Page 7: ...2 569000203 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 8: ...6660WS is equipped with a plain water dispensing spout located between No 5 and No 6 dispensing valves see Figure 2 and 9 that when activated will dispense chilled plain water The only requirements for operation are installation of the Unit installation of LOOSE SHIPPED PARTS filling water tank with water connection to a remote carbonator Unit requiring connection to a remote carbonator connection...

Page 9: ...0 pounds 27 Kg Drop In Refrigeration Assembly 100 pounds 45 Kg Units with Integral Buit in Carbonator Shipping one carton approximate 255 pounds 116 Kg Dry Weight approximate 230 pounds 104 Kg Ice Bank Weight approximate 50 pounds 27 Kg Drop In Refrigeration Assembly 130 pounds 59 Kg Water Bath Capacity no ice bank approximately Units Requiring Connection to Remote Carbonator 21 25 gallons 80 LITE...

Page 10: ...sing spout located between No 5 and No 6 dispensing valves see Figure 2 and9 A filtered plain water supply line is connected to the plain water solenoid valve on top of the refrigeration deck Pressing the plain water dispense switch on side of the drip tray support opens the electrically operated plain water solenoid valve which permits chilled plain water to be dispensed UNIT WITH INTEGRAL BUILT ...

Page 11: ...NG COILS 5 SYRUP COOLING COIL 6 PLAIN WATER COOLING COIL STILL NON CARB OR CARBDRINK DISPENSING VALVE 6 1 2 3 4 5 6 SYRUP 3 CO2 WATER 6 CARB DRINK CARB DRINK CARB DRINK CARB DRINK CARB DRINK PLAIN WATER PLAIN WATER COOLING COIL SOLENOID VALVE WATER SPOUT FIGURE 2 FLOW DIAGRAM DISPENSER P N 497306660WS REQUIRES REMOTE CARBONATOR ...

Page 12: ...SYRUP 5 SYRUP 6 DUAL CARB WATER COOLING COILS 5 SYRUP COOLING COIL 6 PLAIN WATER COOLING COIL STILL NON CARB OR CARBDRINK DISPENSING VALVE 6 1 2 3 4 5 6 SYRUP 3 CO2 WATER 6 CARB DRINK CARB DRINK CARB DRINK CARB DRINK CARB DRINK FIGURE 3 FLOW DIAGRAM SIX FLAVOR UNIT REQUIRES REMOTE CARBONATOR ...

Page 13: ... DUAL CARB WATER COOLING COILS 4 SYRUP COOLING COIL 8 PLAIN WATER COOLING COIL STILL NON CARB DRINK DISPENSING VALVE 8 DISPENSER 1 2 3 4 5 6 7 8 STILL NON CARB OR CARB DRINK CARB DRINK STILL NON CARB OR CARB DRINK STILL NON CARB OR CARB DRINK STILL NON CARB OR CARB DRINK CARB DRINK CARB DRINK FIGURE 4 FLOW DIAGRAM EIGHT FLAVOR REQUIRES REMOTE CARBONATOR ...

Page 14: ...NLET WATER PUMP DUAL CHECK VALVE CARBONATOR CARB WATER MANIFOLD PLAIN WATER INLET SYRUP INLET 1 1 2 3 4 5 6 CARB DRINK CARB DRINK CARB DRINK CARB DRINK STILL DRINK STILL DRINK FIGURE 5 FLOW DIAGRAM SIX FLAVOR UNIT WITH INTEGRAL CARBONATOR ...

Page 15: ...P DUAL CHECK VALVE CARBONATOR CARB WATER MANIFOLD PLAIN WATER INLET SYRUP INLET 1 1 2 3 4 5 6 7 8 CARB DRINK CARB DRINK CARB DRINK CARB DRINK CARB DRINK CARB DRINK STILL DRINK STILL DRINK FIGURE 6 FLOW DIAGRAM EIGHT FLAVOR UNIT WITH INTEGRAL CARBONATOR ...

Page 16: ... Part No Name Qty 1 560000428 560000429 Cup Rest Eight Flavor Unit Cup Rest Six Flavor Unit 1 1 2 4772 Drip Tray 1 3 560000417 Drip Tray Holder 1 4 4778 Drip Tray Holder Bracket 2 5 331309000 Screw Sheet Metal Phillips Hd No 8 by 1 2 in Long 4 6 4123 Rear Access Cover 1 7 560000439 Cup Lid Holder optional 1 8 560000426 Splash Guard Right Side 1 9 560000427 Splash Guard Left Side 1 10 317784000 Scr...

Page 17: ...ly grounded electrical outlet with proper electrical requirements The electrical circuit should be fused at 20 amps slow blow type fuse or circuit must be connected through an equivalent HACR circuit breaker The electrical outlet must be accessible for ease of connecting and disconnecting the Unit power cord No other electrical appliance should be connected to this circuit ALL ELECTRICAL WIRING MU...

Page 18: ...ote Orange Juice Dispenser If applicable to install the plain water cooling coil see applicable Figure 9 or 10 it will be necessary to remove the drop in refrigeration assembly from the Unit lower housing to install the plain water cooling coil in between two cooling coils already existing in the housing CONNECTING DRIP TRAY DRAIN HOSE TO A PERMANENT DRAIN NOTE Connection of drip tray drain hose t...

Page 19: ...s follows to connect plain water source line to No 3 six flavor Unit or No 4 eight flavor Unit dispensing valve on Unit requiring connection to a remote carbonator 1 Route plain water source line from plain water source up to the Unit 2 Connect plain water source line to barbed stainless steel plain water inlet tube labeled WTR 3 six flavor Unit or WTR 4 eight flavor Unit on front of the Unit UNIT...

Page 20: ...e must be sealed to the countertop and all access holes in the Unit base must be sealed with permagum or an equivalent sealant material Proceed as follows to seal the Unit base to the countertop 1 Tilt the Unit up to expose the bottom of it s base 2 Liberally apply silastic sealant such as Dow Corning RTV 731 or equivalent on Unit base bottom edges NOTE Do not move the Unit after positioning or th...

Page 21: ...16 569000203 30 500 VG 305 24 500 VG 245 5 000 MINIMUM 4 250 MAXIMUM 16 000 MINIMUM UNIT DRIP TRAY AREA 21 000 4 000 8 750 VANGUARD 245 COUNTER CUTOUT FIGURE 7 COUNTERTOP HOLE CUTOUT ...

Page 22: ...ke sure plug in end of the water tank drain hose is secure NOTE Use a low mineral content water where a local water problem exists 2 Remove plug from drop in refrigeration assembly platform water fill hole Fill the water tank with clean water until water flows out of the water tank overflow hose USE A LOW MINERAL CONTENT WATER WHERE A LOCAL WATER PROBLEM EXISTS 3 Install plug in the water fill hol...

Page 23: ...N position 3 Dispense from all dispensing valves to purge all air from the carbonated water and the plain water systems 4 Check entire system for plain water carbonated water and CO2 leaks and repair any leaks IMPORTANT All syrup systems must be sanitized before the Unit is put into operation 5 Sanitize all syrup systems as instructed in the SERVICE AND MAINTENANCE section of this manual 6 Activat...

Page 24: ... so that the two splash guard steps rest on the drip tray edge then tip back of the drip tray down and place it s back edge up under bottom of the loosely installed front access panel 8 When the drip tray is in this position work the front corners of the drip tray down until the drip tray sits in it s proper position on the the drip tray holder 9 Tighten all four screws securing the front access p...

Page 25: ...the hood The Cup Lid Holder is now in place on the Unit INSTALLING OPTIONAL STRAW HOLDER ITEM 14 see Figure 8 and applicable Figure 9 10 or 11 The optional STRAW HOLDER item 14 is to be installed on the Unit as follows 1 Loosen two screws securing right side of the front access panel to the Unit 2 Pull the front access panel out from the Unit just far enough to allow inserting the slotted portion ...

Page 26: ...ct Portion Control Dispensing Valve A Place desired amount of ice in appropriate cup or glass B Hold cup or glass under dispensing valve nozzle C Press appropriate S Small M Medium L Large or XL Extra Large dispense switch to dispense product into cup or glass NOTE Dispensing of a portion control drink may be stopped by pressing the CANCEL POUR switch Drinks may be manually dispensed non portion c...

Page 27: ...ERVICE AND MAINTENANCE section of this manual SANITIZING SYRUP SYSTEMS The syrup systems should be sanitized every 90 days following Sanitizer Manufacturer s recommendations as instructed in SERVICE AND MAINTENANCE section of this manual The sanitizing procedures should be performed by a qualified Service Person CHECKING DROP IN REFRIGERATION ASSEMBLY CONDENSER COIL FOR RESTRICTIONS CAUTION Circul...

Page 28: ...bing work earthquake etc Refer to manual provided with the carbonator for the liquid double check valve inspection and cleaning procedure UNIT WITH INTEGRAL BUILT IN CARBONATOR The water pump water strainer screen and the liquid double check valve must be inspected and cleaned as instructed at least once a year under normal circumstances and after any water system disruption plumbing work earthqua...

Page 29: ...24 569000203 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 30: ...e Unit Remove screw securing the hood then lift the hood straight up off Unit to remove IMPORTANT Circulating air required to cool the refrigeration assembly condenser coil is drawn in through grille on back of the hood and is exhausted out through grille on top of the hood For proper cooling of the condenser coil the hood back grille must be positioned over the condenser coil on back side of the ...

Page 31: ... 125 psi 8 6 BARS Adjusting Syrup Supplies CO2 Regulator SUGAR SYRUP TANKS SECONDARY CO2 REGULATOR Adjust syrup tanks secondary CO2 regulator to a minimum of 45 psi 3 1 BARS LOW CALORIE DIET SYRUP TANK SECONDARY CO2 REGULATOR Adjust low calorie diet syrup tank secondary CO2 regulator to 12 psi 0 82 BAR maximum SYRUP PUMPS BAG IN BOX SYSTEM Adjust the syrup pumps CO2 regulator to 70 psi 4 82 BARS D...

Page 32: ...PTIONAL ITEM 7 CONDENSER COIL DRIP TRAY HOLDER BRACKET RETAINING SCREW 4 FRONT ACCESS PANEL RETAINING SCREW 4 CUP REST ITEM 1 DRIP TRAY HOLDER ITEM 3 DRIP TRAY HOLDER RETAINING SCREW 2 ITEM 5 DRIP TRAY HOLDER BRACKET ITEM 4 SPLASH GUARD LEFT SIDE ITEM 9 RIGHT SIDE ITEM 8 STRAW HOLDER OPTIONAL ITEM 14 REAR ACCESS COVER ITEM 6 POWER SWITCH 60HZ UNITS PLAIN WATER DISPENSE SWITCH FIGURE 9 VANGUARD 245...

Page 33: ...OLDER OPTIONAL ITEM 7 CONDENSER COIL DRIP TRAY HOLDER BRACKET RETAINING SCREW 4 FRONT ACCESS PANEL RETAINING SCREW 4 CUP REST ITEM 1 DRIP TRAY HOLDER ITEM 3 DRIP TRAY HOLDER RETAINING SCREW 2 ITEM 5 DRIP TRAY HOLDER BRACKET ITEM 4 SPLASH GUARD LEFT SIDE ITEM 9 RIGHT SIDE ITEM 8 STRAW HOLDER OPTIONAL ITEM 14 REAR ACCESS COVER ITEM 6 POWER SWITCH 60HZ UNITS BUTTON PLUG FIGURE 10 VANGUARD 245 POST MI...

Page 34: ...T TUBES CONNECTIONS REAR ACCESS COVER ITEM 6 CARBONATOR MOTOR POWER SWITCH CONTROL BOX CARBONATOR PUMP AND MOTOR DOUBLE LIQUID CHECK VALVE CO2 INLET CHECK VALVE POWER SWITCH 50HZ UNITS EXCLUDED POWER CORD RECEPTACLE DRIP TRAY HOLDER ITEM 3 FRONT ACCESS PANEL RETAINING SCREW 4 SPLASH GUARD LEFT SIDE ITEM 9 RIGHT SIDE ITEM 8 STRAW HOLDER OPTIONAL ITEM 4 CUP LID HOLDER OPTIONAL ITEM 7 BUTTON PLUG FIG...

Page 35: ...LOCKWISE to increase water flow rate or to the left COUNTERCLOCKWISE to decrease the water flow rate NOTE One 1 turn of the water flow control adjusting screw will change the water flow rate approximately 2 fluid ounces 59 ml per 4 second draw 9 Repeat steps 2 through 7 for each dispensing valve until all valves are checked and or calibrated as required The water flow rate check is complete 10 Tur...

Page 36: ...ulling out on the bottom of the cover 2 Remove top cover from the dispensing valve by loosening screw on front of the valve then remove the cover 3 Turn syrup shutoff valve right side shutoff valve to the CLOSED extreme COUNTERCLOCKWISE position NOTE The dispensing valve water shutoff valve must be in the fully OPEN position The shutoff valves are not to be used for calibrating They are to be used...

Page 37: ...er volume noted in CHART 1 for sugar base or sugar free diet drink is dispensed then release the dispense switch 5 Repeat steps 3 and 4 preceding with exception of using the M medium L large or XL extra large dispense switches to adjust the remaining water volumes noted in CHART 1 6 After completion of checking and adjusting all dispensed water volumes press and release the CANCEL POUR switch to c...

Page 38: ...on is complete 13 Install dispensing valve front cover CC 1 Dispensing Valve 1 Remove dispensing valve portion control cover by sliding the cover up and off the top cover 2 Remove dispensing valve top cover by loosening screw securing the cover then lift cover up and off the valve 3 Remove nozzle from the dispensing valve by turning and pulling down on the nozzle 4 Remove syrup diffuser from the d...

Page 39: ... 4 Repeat steps 2 and 3 with exception of using the M medium L large or XL extra large dispense switches to adjust sizes of the dispensed drinks 5 Repeat steps 1 through 4 preceding to adjust remaining dispensing valves portion controls for sizes of drinks dispensed Any one of the dispensing valves dispensed portion sizes may be re programmed by at the same time pressing and holding the S small an...

Page 40: ... the syrup systems Bag in Box Syrup Systems C Install bag valves cut from empty bag in box syrup containers on ends of syrup containers syrup outlet tubes connectors D Place all syrup outlet tubes with bag valves on their ends in container containing detergent solution 5 Flush the syrup system and dispensing valve as follows A Place waste container under applicable dispensing valve B Activate the ...

Page 41: ...lution in the syrup system and dispensing valve C Continue to activate the dispensing valve in cycles ON for 15 seconds OFF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles 15 Repeat steps13 and 14 to flush water out of and install sanitizing solution in the remaining syrup systems and dispensing valves 16 Remove sanitizing solution source from the syrup system 17 Allow sanitizing sol...

Page 42: ...se the inside and the outside of the container that was used for sanitizing solution to remove all sanitizing solution residue CLEANING DROP IN REFRIGERATION ASSEMBLY CONDENSER COIL see applicable Figure 10 or 11 CAUTION The refrigeration assembly condenser coil must be cleaned every 30 days Excessive accumulation of dust lint and grease on the condenser coil will restrict air flow through the coi...

Page 43: ...ter supplies to the Unit B Disconnect carbonated water tank ground wire green with yellow stripe connector protruding up through hole in drop in refrigeration assembly deck from mating ground wire connector on top of the refrigeration assembly deck C Disconnect two conductor wiring harness connector from electrical terminals on top of the carbonated water tank D Pull up on the carbonated water tan...

Page 44: ...LOW MINERAL CONTENT WATER WHERE A LOCAL WATER PROBLEM EXISTS 14 Install plug in the drop in refrigeration assembly platform water fill hole 15 Plug drop in refrigeration assembly and electric dispensing valve power cords into their mating connectors 16 Install Unit hood and secure with screw 17 Connect electrical power to the Unit CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER SYSTEM DISR...

Page 45: ...rigeration deck see Figure 11 to bleed off all CO2 pressure from the water tank 5 Loosen screen retainer then pull screen retainer and strainer screen from the water pump 6 Pull screen from screen retainer Clean any sediment from the screen retainer and the water pump screen 7 Inspect screen for holes restrictions corrosion and other damage Discard damaged screen 8 Check O Ring on the screen retai...

Page 46: ...ves together the FLAT WASHER item 1 is in place inside female end of the check valve 6 Assemble check valves together DO NOT OVER TIGHTEN 7 Install double liquid check valve in water pump outlet port then connect plain water outlet line to the double liquid check valve outlet 8 Restore CO2 and plain water supplies to the Unit 9 Connect electrical power to the Unit The water pump will cycle on and ...

Page 47: ...NOTE COMPLETE CO2 GAS CHECK VALVE P N 183310000 FIGURE 15 CO2 GAS CHECK VALVE ASSEMBLY CONVERTING STILL NON CARBONATED DRINK DISPENSING VALVE TO DISPENSE A CARBONATED DRINK UNITS REQUIRING CONNECTION TO REMOTE CARBONATOR see applicable Figure 2 3 or 4 The No 3 dispensing valve six flavor Unit or the No 4 dispensing valve eight flavor Unit on Units requiring connection to a remote carbonator may be...

Page 48: ...43 569000203 FIGURE 16 WIRING DIAGRAM REMOTE OR INTEGRAL CARBONATOR UNIT WHT OR BLU BLK OR BRN ...

Page 49: ...44 569030007 FIGURE 17 WIRING DIAGRAM DISPENSER P N 497306660WS WHT OR BLU BLK OR BRN ...

Page 50: ...as pressure to syrup tanks insufficient to push syrup out of tank Bag In Box System CO2 gas pressure to syrup pumps insufficient to operate pumps B Adjust CO2 regulator for syrup tanks as instructed Adjust syrup pumps CO2 regulator as instructed ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES NOT INCREASE TO DESIRED WATER TO SYRUP RATIO A No syrup supply A Replenish syrup supply B Syrup T...

Page 51: ...ow ice to become wet before using Refer to following NOTE NOTE Crushed ice also causes dispensing problems When finished drink hits sharp edges of ice carbonation is released from dispensed drink DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES DISPENSING VALVE A Recovery rate of refrigeration unit exceeded ice bank depleted A Allow ice bank to recover CAUTION The refrigeration assembly condenser coil...

Page 52: ...ition B Place dispensing valves keyed lock out switch in ON vertical position C No electrical power to Unit C Plug in Unit power cord or check for blown power fuse or tripped circuit breaker Note Fuse or circuit breaker are not part of Unit D Disconnected dispensing valves power cord D Connect dispensing valves power cord E Disconnected or broken wiring to dispensing valve E Connect or replace wir...

Page 53: ...r cord unplugged Unit power switch 60 Hz Unit in OFF position or drop in refrigeration assembly power cord unplugged B Plug in power cord or place Unit power switch in ON position C No power source blown fuse or tripped circuit breaker C Replace fuse or reset circuit breaker Note Fuse or circuit breaker are not part of Unit D Inoperative Unit power switch 60 Hz Unit or Unit power cord unplugged D ...

Page 54: ...t the top of evaporator NOTE If overload protector cuts out compressor condenser fan motor will continue to operate otherwise troubleshooting condenser fan motor problems is same as for COMPRESSOR DOES NOT OPERATE paragraph plus the following CONDENSER FAN MOTOR NOT OPERATING A Jumper cord loose or disconnected from motor or terminal block Broken wire in cord A Tighten connections or replace cord ...

Page 55: ...50 569000203 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 56: ...LUSTRATED PARTS LIST VANGUARD 245 MCDONALDS APPLICATION POST MIX DISPENSER PART NO 417306660xx 417308660xx 477306660xx 477308660xx 497306660xx 497306660WS 497308660xx 497316660xx 497318660xx 51 569000203 ...

Page 57: ...MCDONALDS APPLICATION POST MIX DISPENSER FIGURE 18 VANGUARD 245 POST MIX DISPENSER ASSEMBLY 1 20 22 3 4 24 5 25 26 27 28 29 30 31 7 8 9 10 11 12 13 14 15 16 17 23 18 6 31 44 40 41 42 43 39 45 46 35 32 33 34 19 36 37 38 47 39 52 569000203 ...

Page 58: ...938000 Hose Clamp 20 560001329 Hood Ass y Item No Part No Name 21 560002646 Tube Ass y 265 I D By 36 In Long W Water Spout Not Shown 22 560001671 Refrigeration Ass y 115V 60HZ See Figure 20 560001672 Refrigeration Ass y 230V 60HZ See Figure 20 560001673 Refrigeration Ass y 230V 50HZ See Figure 20 23 317015000 O Ring 239 I D By 070 C S 24 Dispensing Valve Ass y See Manufactures Manual 25 318308000 ...

Page 59: ...CDONALDS APPLICATION POST MIX DISPENSER FIGURE 19 VANGUARD 245 POST MIX DISPENSER ASSEMBLY 3 4 5 6 7 10 30 9 11 14 15 19 17 16 18 21 24 25 26 27 28 29 30 39 40 38 41 42 4 43 12 5 29 31 20 50 13 45 32 49 37 37 8 2 13 33 34 35 36 47 46 44 48 30 54 569000203 ...

Page 60: ...eet Metal Screw Phil Tr Hd No 10 By 1 2 In Long 23 560000874 Coil Water Pre Chill Item No Part No Name 24 560001413 Hood Ass y Coke 25 560001301 Refrigeration Ass y 220V 50HZ See Figure 4 26 317015000 O Ring 239 I D By 070 C S 27 Dispensing Valve Ass y See Manufactures Manual 28 318308000 Machine Screw Phil Pan Hd No 10 32 By 1 In Long 29 4123 Cover Rear Access 30 317784000 Thread Cutting Screw Ph...

Page 61: ......

Page 62: ...ATION POST MIX DISPENSER FIGURE 20 VANGUARD 245 REFRIGERATION ASSEMBLY 1 2 2 4 5 7 6 8 9 10 10 10 11 12 14 22 22 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 42 43 44 45 46 47 13 3 48 10 10 26 27 49 50 24 25 28 23 2 15 16 17 18 19 20 21 2 56 569000203 ...

Page 63: ...4000 Machine Screw Phil Pan Hd No 8 36 By 3 8 In Long 19 186599000 Slinger 20 3600 Blade Agitator 21 186610000 Pin Item No Part No Name 22 186154000 Machine Screw Phil Pan Hd No 8 36 By 3 8 In Long 23 5119 Hex Nut No 4 40 24 560001415 Receptacle 25 310780000 Machine Screw Phil Pan Hd No 4 40 By 5 8 In Long 26 309645000 Switch Power 27 560001396 Switch Cutout 28 188117000 Sheet Metal Screw Phil Tru...

Page 64: ...LICATION POST MIX DISPENSER 1 19 4 5 2 6 7 8 9 11 12 13 14 24 25 30 31 32 33 34 35 36 38 39 40 41 42 44 46 FIGURE 21 VANGUARD 245 REFRIGERATION COLD CARB ASSEMBLY 10 10 22 18 26 26 37 43 47 48 49 50 3 14 14 45 28 6 20 23 14 35 34 21 6 29 27 6 17 15 16 41 58 569000203 ...

Page 65: ... Phil Pan Hd No 8 36 By 3 8 In Long 22 319856000 Plate Heat Transfer 23 186599000 Slinger 24 3600 Blade Agitator Item No Part No Name 25 186610000 Pin Blade 26 186154000 Machine Screw Phil Pan Hd No 8 36 By 3 8 In Long 27 560003858 Spacer Evaporator Coil 28 560003071 Holder Ice Bank Control 29 319347015 Rod Support 30 4786 Evaporator Coil 31 3113 Fan Condenser 5 Blade 32 560002108 Shroud Condenser...

Page 66: ... 4 320626000 Motor 1 4HP 240V 60HZ 199020000 Motor 1 4HP 230V 50HZ 5 560000863 Control Box 6 4967 Cover Control Box 7 560001630 Service Cord 8 319453000 Strain Relief Item No Part No Name 9 319941000 Thread Rolling Screw Hex Washer Hd No 8 32 By 3 8 In Long 10 313438000 Switch 11 3175 Wire Harness Carbonator Not Shown 12 312996000 Pump Water 90GPH 13 187483000 Clamp Pump to Motor 14 2991 Check Val...

Page 67: ...D By 070 C S 2 183295 100 Body 3 183296 Ball 187 Dia 4 183297 Spring 5 183298 Retainer Spring 6 183309 Bulkhead 1 2 3 4 5 6 FIGURE 23 CO2 CHECK VALVE ASSEMBLY Item No Part No Name 2991 Duel Check Valve Ass y 1 560000480 Flat Washer 2 560000432 Ball Seat O Ring 3 312419 Ball 4 560000481 Spring 1 2 3 4 1 2 3 4 FIGURE 24 LIQUID DUAL CHECK VALVE ASSEMBLY 61 569000203 ...

Page 68: ......

Page 69: ...vide the 569000203 62 WARRANTY Cornelius Inc warrants that all equipment and parts are free from defects in material and workmanship under normal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire equipment model number serial number and the date of purchase ...

Page 70: ...63 569000203 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 71: ...CORNELIUS INC CORPORATE HEADQUARTERS No 12 Xintai Road TEDA Tianjin P R C 300457 Tel 86 22 2529 0858 ...

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