Reliable Equipment & Service REL-10-I Operator'S Manual Download Page 17

17

Before disassembly, disconnect hoses as described in this 

manual. Any residual pressure within the unit can and will spray 

at high velocity, injuring the person doing the disassembly. Hot 

or pressurized hydraulic 

fl

 uid will cause serious injury or death. 

Complete disassembly is not recommended. Return the unit 

to an authorized dealer for total disassembly and/or repair.

WARNING

READ BEFORE DISASSEMBLY

WARNING

Safety

DO NOT attempt to make any changes to any of the component 

parts or accessories when connected to the power source.
DO NOT adjust, inspect, or clean tool while the tool is connected 

to the power source. The tool could accidentally start up and 

cause serious injury.

Return the unit to an authorized dealer for total disassembly and/or repair.
All maintenance or disassembly should take place on a flat, clean work surface 

covered with towels or wipers so as to have a clean space for the disassembled parts.
Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn or 

damaged parts and replace with new parts.

Use only factory speci

fi

 ed parts when repairing and/or replacing.

Severe damage to the tool can occur with non-speci

fi

 ed parts.

O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut will 

cause a leak. When assembling or disassembling O-rings, use hydraulic 

fl

 uid as a lubricant 

to help disassembly or installation.

The unique plumbing required to integrate the

 REL-10-I

 with the 

PVA-00L3

 3-way valve is 

custom  fi tted  for  each  unit,  and  cannot  be  purchased  for  non-factory  repairs  at  this  time.
If any unit requires repair or replacement of these parts, please return to 

RELIABLE

  for 

factory authorized service

.

If you have any questions regarding the information found in this manual 
please contact the supervising authority or RELIABLE EQUIPMENT before 
continuing.

Summary of Contents for REL-10-I

Page 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Page 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Page 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Page 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Page 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Page 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Page 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Page 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Page 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Page 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Page 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Page 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Page 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Page 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Page 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Page 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Page 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Page 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Page 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Page 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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