Reliable Equipment & Service REL-10-I Operator'S Manual Download Page 11

11

PRE-OPERATION OF TOOL

Before attempting to run or use the REL-10-I, REL-10-I-SA or connected tools, check 

all connections, including hoses, and couplings. (See WARNINGS on pages 4-7)
Wear all safety items required, and make sure that the working area is clear of obstructions 

and non-essential personnel. 

DO NOT

 connect hoses or 

fi

 ttings to pump before reading all of the 

instructions in this section.
Ensure power source is 

OFF

, hydraulic 

fl

 ow is turned 

OFF

.

Failure to comply with this warning can result in severe injury or death.

WARNING

HYDRAULIC FLUIDS

All hydraulic 

fl

 uids that meet these listed speci

fi

 cations or the listed HTMA speci

fi

 cations may 

be used for this tool.

S. U. S.
@ 100

O

 F 

(38

O

 C)

  ......................................................................... 140 TO 225

@ 210

O

 F 

(99

O

 C)

  .......................................................................  40 minimum

FLASH  POINT  ......................................................  340

O

 F min. 

(170

C min.)

POUR POINT  .........................................................  -30

O

 F min. 

(-34

O

 C min.)

HOSES AND FITTINGS

There exists the potential for shock in using anything other than 

certi

fi

 ed nonconductive hoses and hydraulic oil with dielectric 

properties, when using system components near energized 

electrical lines. Failure to recognize these conditions could cause 

electrocution.
Hoses and 

fi

 ttings used with this tool must comply with S.A.E. 

J1273

 which covers recommended practice for selection, installation, and maintenance of 

hose and hose assemblies. The

 correct hoses and 

fi

 ttings are available from your supplier.

WARNING:

 Failure to comply with these warnings could result in severe bodily injury.

WARNING

If you have any questions regarding the information found in this manual please 
contact the supervising authority, or 

RELIABLE EQUIPMENT

 before continuing.

Phone:  215-357-3500    Toll  Free:  800-966-3530    Fax:  215-357-9193

NOTICE

Summary of Contents for REL-10-I

Page 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Page 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Page 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Page 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Page 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Page 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Page 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Page 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Page 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Page 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Page 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Page 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Page 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Page 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Page 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Page 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Page 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Page 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Page 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Page 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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