Reliable Equipment & Service REL-10-I Operator'S Manual Download Page 14

14

USE ALL APPROPRIATE AND APPLICABLE PERSONAL 
SAFETY PROCEDURES AND EQUIPMENT AS REQUIRED 
BY THE OPERATING COMPANY.

Inspect, set-up and connect the tool as described on the 
previous pages.

WARNING: 

 

DO NOT

 connect or disconnect the tool, 

hoses, or 

fi

 ttings while the tool is running, hot, or under 

pressure. 

Serious injury or burns could result.

Replace all parts that show signs of wear or damage.
A damaged or improperly assembled tool may injure operator 
and/or nearby personnel.
Set up desired operation. (ie. crimp, cut, or spearing).
Review and understand all operation and safety guidelines 
relating to the operation to be performed. 
Ensure  that  valve  is  in  the 

RETRACT

  position  before 

initiating hydraulic power souce. 
Activate the 

REL-10-I-SA 

by moving valve handle to the LEFT 

ADVANCE

 position. 

The tool operation will begin immediately.

NOTE: 

Moving  the  valve  handle  to  the 

HOLD

  (center) 

position  will  stop  the  tool  action  allowing  for  confi rmation 
and repositioning as needed.
When relief valve popping occurs desired pressure has been 
achieved and operation should be complete.
Repeat as necessary.

NOTE: 

Holding  valve  handle  in  the ADVANCE  position 

after relief valve has popped will cause unnecessary wear 
on relief valve and pump assembly.
Move  valve  to  RIGHT

/RETRACT

  and  allow  tool  cutting 

blades, crimping jaws or ram to return fully.
V

alve should be in the 

RETRACT

 position when not in use.

REL-10-I-SAD  S/A OPERATION

NOTICE

LOW PRESSURE PORTS

(TO POWER SUPPLY)

H/P SINGLE ACTING 

PRESSURE PORT 

VALVE HANDLE

REL-10-I

INTENSIFIER

PVA-00L3

3-WAY VALVE

PVA-00L3

3-WAY VALVE

H/P DOUBLE ACTING 

PRESSURE PORT 

DOUBLE ACTING 

RETURN PORT 

Move valve handle

to desired action

LEFT/ADV (advance)

or RIGHT/RET (retract) 
return upon completion

of operation.

If you have any questions regarding the information found in this manual please 
contact the supervising autority, or RELIABLE EQUIPMENT before continuing.

Phone:  215-357-3500    Toll  Free:  800-966-3530    Fax:  215-357-9193

Summary of Contents for REL-10-I

Page 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Page 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Page 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Page 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Page 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Page 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Page 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Page 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Page 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Page 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Page 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Page 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Page 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Page 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Page 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Page 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Page 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Page 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Page 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Page 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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