Reliable Equipment & Service REL-10-I Operator'S Manual Download Page 12

12

UNIT/HOSE  CONNECTIONS 

ALWAYS TURN OFF 

hydraulic source and move valve handle to 

RETRACT

 before connecting or disconnecting any components.

ALWAYS DEPRESSURIZE

 hydraulic system, before slowly 

connecting/disconnecting this unit or any of the systems components.

ALWAYS TIGHTEN 

couplings completely. Loose or improperly 

tightened couplings will not allow fluid to pass through the 

hose creating a blockage in the supply or return line.

ALWAYS INSPECT HOSES AND CONNECTORS 

before connection 

to tool. Replace or repair if any leakage is evident. Leakage is a sign 

of deterioration in component parts. Worn or leaking parts must be 

repaired or replaced. Tool damage or severe injury could result.

WARNING

HOSE INSTALLATION

1.  ENSURE POWER SOURCE IS OFF AND OIL HAS COOLED, 
2.  ENSURE HYDRAULIC FLOW IS TURNED OFF.

3.  ALWAYS ENSURE CONNECTORS ARE CLEAN.
4.  CONNECT HOSES TO HYDRAULIC SUPPLY.
5.  ENSURE THAT THE VALVE IS IN THE RETRACT POSITION.
6.  CONNECT THE REL-10-I-SA INTENSIFIER.
7.  ENSURE THAT THE VALVE IS IN THE RETRACT POSITION.
8.  CONNECT THE HOSE TO THE PRESSURE PORT ON THE 

REL-10-I-SA, THEN CONNECT TO THE PORT ON THE TOOL.

CAUTION

DISCONNECTING HOSES

Turn OFF hydraulic source, ensure valve handle is in the  

RETRACT position and oil has cooled before disconnecting the 

hydraulic source, tool, or hoses. 

Disconnect hose from the REL-10-I-SA, before disconnecting the  tool.
Disconnect the pressure hose from the pressure “P” port on the 

hydraulic source, then disconnect the hose from the pressure port 

on the REL-10-I-SA.
Disconnect the return hose from the return “T” port on the REL-10-I-SA, 

then disconnect the hose from the return (tank) port on the source.
Install dust caps on all connectors to prevent dirt and contaminents 

from entering the hydraulic system.

CAUTION

WARNING:

 Failure to comply with these warnings may result in severe bodily injury.

Summary of Contents for REL-10-I

Page 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Page 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Page 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Page 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Page 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Page 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Page 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Page 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Page 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Page 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Page 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Page 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Page 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Page 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Page 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Page 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Page 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Page 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Page 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Page 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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