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Regency PG33 Gas Inbuilt

31

31

INSTALLATION

OPERATING INSTRUCTIONS

During  the  first  few  fires,  a  white  film 

may develop on the glass front as part 

of the curing process. The glass should 

be cleaned

 or the film will bake on and 

become very difficult to remove. Use a 

non-abrasive cleaner and NEVER clean 

the glass while it is hot.

OPERATING 

INSTRUCTIONS 

Before operating this appliance, proceed through 

the following check list.

1)

  Read and understand these Instructions before 

operating this appliance.

2)

  Check to see that all wiring is correct and en

-

closed to prevent possible shock.

3)

  Check to ensure there are no gas leaks.

4)

  Make sure the three pieces of door glass are 

properly positioned.  Never operate the appli

-

ance with any of the glass removed or with the 

door open.

5)

  Verify that all flueing and the cap is unobstructed.

6)

  Verify log placement.

LIGHTING 

INSTRUCTIONS

1)

  Plug the power cord into a power outlet.

2)

  Press and release the ON/OFF button once to 

start the unit. 

3)

  After approximately 3 seconds the spark igni

-

tion system will spark for 40 seconds to light 

the main burner.

4)

  If the main burner does not light, reset the unit.

RESETTING

THE UNIT

1)

  Open the bottom louvre of the unit.

2)

  Press  the  reset  button  for  approximately  3 

seconds. It is located on the unit's control panel 

once.

3)

  Wait for approximately 3 seconds and the pilot 

sparks can be heard and seen. It would take 2 

to 3 seconds for the flame to be lit.

REMOTE CONTROL 

Use the Regency Remote Control Kit  approved 

for this unit. Use of other systems may void your 

warranty.

The  remote  control  kit  comes  with  a  hand  held 

transmitter and a wall mounting plate.

1)

  Choose  a  convenient  location  to  mount  the 

hand held transmitter, protection from

 

extreme heat is very important.

The remote can also be used as a wall

thermostat.

SHUTDOWN

INSTRUCTIONS

1)

  Press the ON/OFF button once.

2)

  Turn off all electric power to the appliance if 

service is to be performed.

FIRST FIRE

The 

FIRST FIRE

 in your heater is part of the paint 

curing process. To ensure that the paint is properly 

cured, it is recommended that you burn your fireplace 

for at least four (4) hours the first time you use it 

with the fan on. 

When first operated, the unit will release an odour 

caused by the curing of the paint and the burning 

off of any oils remaining from manufacturing. Smoke 

detectors in the house may go off at this time. Open 

a few windows to ventilate the room for a couple of 

hours. The glass may require cleaning.

NOTE: 

The main burner will always start on "HIGH" 

and resume it's last setting after 20 seconds 

of operation.

NOTE: 

When the glass is cold and the appliance 

is lit, it may cause condensation and fog 

the glass. This condensation is normal and 

will disappear in a few minutes as the glass 

heats up.

DO NOT ATTEMPT TO CLEAN THE GLASS 

WHILE IT IS STILL 

HOT

!

DO NOT BURN THE APPLIANCE WITHOUT 

THE GLASS FRONT IN PLACE.

Summary of Contents for PG33-LPG

Page 1: ...n cause injury or property damage Refer to this manual For assistance or additional in formation consult an authorised installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flam mable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorised installer service agency or the gas supplier...

Page 2: ...armth and charm of a wood fireplace The model PG33 has been approved by the Australian Gas Association for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace ...

Page 3: ...izontal Terminations ULPG 17 Flueing Horizontal Installations 21 Flueing Vertical Termination 22 System Data 23 Gas Connection 23 Gas Pipe Pressure Test 23 SIT Valve Description 23 Aeration Adjustment 23 Conversion to LPG 24 Optional Brick Panels 27 Log Installation 27 Flush Door Standard 29 Flush Trim optional 29 Louvers Flush 30 Wiring Diagram 32 OPERATING INSTRUCTIONS Lighting Plate Instruction...

Page 4: ...at accompanies each PG33 Gas Fireplace We have printed a copy of the contents here for your review DATA BADGE NOTE Regency units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one Australia Only ...

Page 5: ...for protection while doing required maintenance 10 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 11 Under no circumstances should this appliance be modified Parts that have to be removed for servicing should be replaced prior to operating this appliance 12 Installation and any repairs to this appliance should be done by an authorised service per s...

Page 6: ...s not the responsibility of the manufacturer LOCATING YOUR GAS STOVE Diagram 1 1 When selecting a location for your stove ensure that the clearances outlined on this page are met 2 Provide adequate clearances for servicing 3 The appliance must be installed on a flat solid continuous surface e g wood metal concrete Thismaybethefloor orraisedup on a platform to enhance its visual impact If the appli...

Page 7: ...low Maximum CLEARANCES A major cause of chimney related fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this fireplace and flue system be installed only in accordance with these instructions Clearance to Combustibles from Back 0 0mm Side 0 0mm Floor 0 0mm NOTE The minimum floor clearance must be maintained from the top surfa...

Page 8: ...combustiblebuildingmaterialscan belaiddirectlyontopofthestandoffs Youmustmaintainclearancefromthe flue to combustible materials for flex for Simpson Dura Flue see page 7 6 Use steel studs for framing where the 1 1 2 38mm clearance from the flue to combustible material cannot be maintained FRAMING AND FINISHING 16 1 2 419mm Minimum 4 102mm 3 76mm 1 1 2 38mm 30 762mm 10 254mm dia Hole through wall f...

Page 9: ...port using the 3 supplied screws into the three pre punched screwholesonthetopfrontoftheunit Adjust support to desired facing material depth 2 MountSideNailingStripusingthe3supplied screws into the three pre punched screw holes at the front sides of the unit Adjust supporttodesiredfacingmaterialthickness UNIT ASSEMBLY PRIOR TO INSTALLATION Top Facing Support Side Nailing Strips folded out FLUEING ...

Page 10: ...ir inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below NOTES I For mechanical air inlets incl...

Page 11: ...rs 3 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 drill point stainless steel 4 Wherevernecessaryduetoexternal location of cap the AstroCap can be replaced with the FPI Riser Flue Termination Cap or the Dura Vent Snorkel Termination Cap See also Figure 1 below Notes 1 Linersectionsshouldbecontinuouswithoutany joints or seams 2 Only ...

Page 12: ...bly by applying Mill Pac to the 4 100mm inner collar of the terminationand slippingthe4 100mm liner over it at least 1 3 8 35mm Fasten with the3screws drillingpilotholeswillmakethis easier Apply Mill Pac or high temperature silicone to the 6 7 8 175mm flex pipe and slip it over the 6 7 8 outer collar of the flue terminal at least 1 3 8 35mm and fasten with the 3 screws 4 Separatethe2halvesofthewal...

Page 13: ...ble 1 Length of pipe to suit wall thickness see chart For siding other than vinyl furring strips may be used instead of the vinyl siding standoff to cre ate a level surface to mount the flue terminal The Terminal must not be recessed into siding If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 inches The Regency As...

Page 14: ...owable combinations of straight vertical and offset to vertical terminations using one 90o elbow with Simpson Dura Flue Direct Flue GS flue systems for NG LPG and ULPG Minimum 8 6 2 6m Maximum 40 12 2m 40 8 10 12 14 16 18 20 22 24 26 28 30 6 0 2 4 2 0 6 4 Vertical Height ft m Horizontal ft m 5 5m 1 8m 3 7m 7 3m 9 1m 0 6m 1 2m 1 8m 10 9m 10 4m 9 8m 8 5m 7 9m 6 7m 6 1m 4 9m 4 3m 3 0m 2 4m 0 6m 1 2m ...

Page 15: ...ndoffsettoverticalterminationswithSimpsonDura FlueDirectFlue GS flue systems for LPG ULPG and NG Maximum two 45o elbows allowed Flue must be supported at offsets Firestops are required at each floor level and whenever passing through a wall Maintain clearances to combustibles Horizontal M Maximum 40 ft 12 2m Minimum 9 6 2 9m Minimum 8 6 2 6m Vertical Height M 3 3 6 4 2 4 8 5 4 6 6 6 7 2 8 8 6 9 2 ...

Page 16: ...Horizontal flue must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes Note Regency Direct Flue System Flex is onlyapprovedforhorizontaltermina tions Minimum Simpson Dura Flue Center Line Minimum Flex Kit Center Line Min 30 762mm Max ...

Page 17: ... one 45o and one 90o elbow two 45o elbows equal one 90o elbow Note Must use optional flue adapter Part 510 994 when using Simpson Dura Vent pipe Refer to page 13 Maintain clearances to combustibles Horizontal flue must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A flue guard should be used whenever the termination is lower than the speci...

Page 18: ...1 5m Min 2 1m Max F 1 8m Min 2 4m Max Option H V H H1 H2 With these options max total pipe length is 30 feet with min of 11 feet total vertical and max 9 feet total horizontal Please note min 1 foot between 90o elbows is required A 0 3m Max 0 3m Min 0 9m Max B 0 6m Max 0 9m Min 1 5m Max C 0 9m Max 1 5m Min 1 8m Max D 1 2m Max 2 1m Min 2 1m Max E 1 5m Max 2 7m Min 2 7m Max F 1 8m Max 3 3m Min 2 7m ...

Page 19: ... A 0 3m 1 2m 0 6m B 0 6m 1 5m 0 9m C 0 9m 1 8m 1 2m D 1 2m 2 1m 1 5m E 1 5m 2 4m 1 8m Vertical Flueing with Two 2 90o Elbows With these options max total pipe length is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is re quired Option H H1 V Max Min A 0 6m 0 6m B 0 9m 0 9m C 1 2m 1 2m D 1 5m 1 5m E 1 8m 1 8m Withtheseoptions max...

Page 20: ...ax 8 feet total horizontal Please note min 1 foot between 90o elbows is required Vertical Flueing with Three 3 90o Elbows Option H V H H1 V V1 Max Min Max Min A 0 3m 0 3m 0 9m 0 9m B 0 6m 0 6m 1 2m 1 5m C 0 9m 0 9m 1 5m 2 1m D 1 2m 1 2m 1 8m 2 7m E 1 5m 1 5m 2 1m 3 3m With these options max total pipe length is 30 feet with min of 11 feet total vertical and max 7 feet total horizontal Please note ...

Page 21: ...ible from the outside on the Black Pipe or fittings They may be located by examining the inside of the female ends Note Apply sealant Mill Pac to inner pipe and high temperature silicone sealant to outer pipe on every twist lock joint b Horizontal runs of flue must be supported every three feet Wall straps are available for this purpose 5 Mark the wall for a 10 254mm x 10 254mm square hole The cen...

Page 22: ...meets the minimum heightrequirementsspecifiedinDia 4orlocal codes Note that for steep roof pitches the vertical height must be increased A poor draft or down drafting can result from high wind conditions near big trees or adjoining roof lines in these cases increasing the flue height may solve the problem 7 Ensure flue is vertical and secure the base of the flashing to the roof with roofing rails ...

Page 23: ...he valve is in the OFF position 2 Loosen the IN 3 and or OUT 4 pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Seal and or check the pilot outlet 8 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finishe...

Page 24: ...24 Regency PG33 Gas Inbuilt INSTALLATION Conversion Kit 433 968 for NG to LPG THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION ...

Page 25: ...Regency PG33 Gas Inbuilt 25 INSTALLATION ...

Page 26: ...Log 902 253 D 251 Rear Left Log 902 251 Notch Bracket Bracket 250 254 Vermiculite Vermiculite Vermiculite 250 254 The 3 digit numbers i e 250 are molded into the rear of each log E 252 Front Right Cross Log 902 252 F Embers 902 156 G Vermiculite 902 179 21 H Rockwool 902 153 NOTE If you will be installing the optional Brick Panels install the Brick Panels prior to installing the logs 1 Carefully r...

Page 27: ...h 1 screw as per diagram 2 Note Top and bottom louvers are different 5th Grate Tab 6 Place the bottom left front edge of Log 251 against the left edge of the burner tray and rest the log on the cutout on Log 253 7 PositionLog252acrossthecutoutsin Logs 254 and 253 The notch in the bottom right end fitting against the 5th grate tab 8 Pull off ember size pieces of rockwool and gently place them on th...

Page 28: ...s with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be care ful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 ...

Page 29: ... ing controls Wiring errors can cause improper and dangerous operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or ...

Page 30: ... PLATE INSTRUCTIONS WARNING DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION Part 918 332a for ECS units except for FG38 Colours Black on Grey except for parts indicated as being Red Size 100 Feb 8 06 Changed AG 601 to AS5601 2004 as per Paul Watters ...

Page 31: ...3 seconds and the pilot sparks can be heard and seen It would take 2 to 3 seconds for the flame to be lit REMOTE CONTROL Use the Regency Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter and a wall mounting plate 1 Choose a convenient location to mount the hand held transmitter protection from extreme hea...

Page 32: ...ixflamesettingsthatcanbeadjusted bypressingandreleasingtheplus and minus FLAME button The FLAME setting button is located on the control panel in behind the pedestal door SUMMARY OF CONTROLS On Off Button Iftheunit isswitchedoff pressingandreleasing this button once will switch the unit on The unit will resume its last settings If the unit is switched on pressing and releasing this button once wil...

Page 33: ...servicing WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEYAREINTHESAMEROOMAS THE APPLIANCE General Flue Maintenance Conduct an inspection of the flueing system semi annually Recommendedareastoinspectasfollows 1 ChecktheFlueingSystemforcorrosionina...

Page 34: ...ING Donotoperatetheappli ancewiththeglasspanelsremoved cracked or broken Replacement of theglass panelsshouldbedonebya licensedorqualifiedserviceperson Caution Wear gloves when remov ing damaged or broken glass Flush Glass Replacement Remove the flush door front Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame The glass must ha...

Page 35: ...and carefully pull out the ECS box 6 Remove the electric cover by undoing the 2 screws pull out the grommet and the harness 7 Unplug the black wire from the resister 8 Carefully slide the fan to the front left side of the unit 9 Remove the screw which holds the ground wire and disconnect all electrical connectors that are attached to the fan ECS Box 6 Pin Molex Connector 10 Pull out the fan Electr...

Page 36: ...ing the 2 screws Rear Log Stand 7 Disconnect the inlet gas line 8 Remove the 10 Philips screws which secure the valve tray assembly 9 Unplug the 2 orange wires from the Gas Pressure Electric Modulator 10 Unplug the 5 pin Molex Connector from the valve 11 Unplug the ignitor and flame cables from the module and then lift the entire valve tray assembly out 5 Pin Molex Connector Module 2 Orange Wires ...

Page 37: ...0 088 Spark Cable N A N A N A N A N A N A 910 084 Control Box N A 910 527 Manual Control Switch N A N A N A N A N A 910 080 Valve 910 521 Control Box Cable 1 910 522 Control Box Cable 2 910 523 Control Box Cable 3 910 525 Control Box Cable 4 N A 2 1 1 3 N A 2 N A 910 912 Ignition Module to Valve Cable N A N A 911 161 Reset Switch N A N A 910 083 Ignition Module 1 911 121 Ignition Module 2 1 2 2 2 ...

Page 38: ...g Plate 432 901 Brick Panel Set Standard Brown 432 902 Brick Panel Set Standard Red 432 903 Brick Panel Set Herringbone Brown 33 Brick Panel Rear 34 Brick Panel Left Side 35 Brick Panel Right Side 36 Brick Panel Top 37 430 056 Brick Clip Top 38 430 057 Brick Clip Bottom 89 946 004 Junction Box 90 946 000 Round Duct Adaptor 91 946 002 Round to Oval Adaptor 92 946 001 Oval Duct Adaptor 93 946 007 An...

Page 39: ...Tray 66 910 936 Pilot Assembly NG 904 568 Orifice 44 NG 904 163 Orifice 54 LPG 904 575 Orifice 55 ULPG 936 170 Orifice Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 79 433 525 Burner Assy NG LPG 82 433 024 Burner Grate Assembly NG LPG 83 Rear Log Support Bracket NG LPG 85 431 930 Log Set 86 430 097 Air Deflector Left 87 433 018 Air Deflector Right Not available as a replacement part ...

Page 40: ...el Option 133 Flush Louver Assy Top 430 162 Front Deflector 134 Flush Louver Assy Bottom 433 538 Flush Door Assembly Complete 135 940 088 P Glass Flush 137 904 691 U Clip 139 936 155 Glass Gasket Tadpole 140 948 042 Spring Hinge Black 430 940 Finishing Trim Set Black Option 157 Finishing Trim Left 159 Finishing Trim Right 158 Finishing Trim Top 179 948 216 Regency Logo Plate Not available as a rep...

Page 41: ...Regency PG33 Gas Inbuilt 41 NOTES ...

Page 42: ...lations must be performed by a qualified gas fitter and installed according to all applicable local and national codes Also all service work must be carried out by a qualified gas service person provided by the selling dealer It is the responsibility of the installer to ensure that the appliance is firing as per rating plate Any part or parts of this unit which in our judgement show evidence of su...

Page 43: ...stralia PTY Ltd 28 30 Division St 1 3 Conquest Way Welshpool WA 6106 Hallam VIC 3803 08 9350 2200 03 9799 7277 NOTE PLEASE RETAIN YOUR INVOICE AS PROOF OF PURCHASE FOR WARRANTY VERIFICATION INCORRECT INSTALLATION OR GAS PRESSURE SETTINGS ARE NOT COVERED BY WARRANTY A SERVICE OR CALLOUT FEE WILL BE CHARGED IN THESE CIRCUMSTANCES ...

Page 44: ...alled _______________________________________________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com au Reasons to register your product online today View and modify a list of all your registered products Request automatic email notification of new product updates Stay informed about the current promotions ev...

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