Regency Fireplace Products City Series CC40LE-LP12 Owners & Installation Manual Download Page 5

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City Series CC40E-12

table of contents

Copy of Safety Decal

..................................................................... 6

Decal Location

.............................................................................. 6

Dimensions (Left Corner)

............................................................... 7

Dimensions (Right Corner)

............................................................. 8

Important Message

................................................................... 11

Before You Start

.......................................................................... 11

General Safety Information .......................................................... 12

Lighting Procedure ...................................................................... 13

Shutdown Procedure ................................................................... 13

Copy of the Lighting Plate Instructions .......................................... 14

Proflame II Remote Control Operating Instructions

........................ 15

Proflame II Battery Holder Battery Replacement

............................ 19

WIFI Dongle Installation (Optional)

.............................................. 20

Outer Safety Glass Panel (Barrier Glass) Installation / Removal

....... 21

Inner Glass Panel (Firebox Glass) Installation / Removal

................. 23

Maintenance Instructions

............................................................. 25

General Vent Maintenance

........................................................... 25

Log Replacement ........................................................................ 25

Glass Gasket

............................................................................... 25

Glass .......................................................................................... 25

Glass Replacement ...................................................................... 25

Warranty

.............................................................................

100

Gas Installation Checklist

............................................................... 9

Locating Your Gas Fireplace ......................................................... 27

Unit Assembly Prior to Installation

................................................ 27

Installation Checklist

.................................................................... 28

HeatWave Duct System Optional Kit

............................................ 28

Nailing Strips .............................................................................. 29

Ventilation Openings

.................................................................... 30

Chase Enclosure .......................................................................... 31

Clearances .................................................................................. 32

Mantel Clearances

....................................................................... 35

Framing Dimensions (Left Corner)

................................................ 36

Framing Dimensions (Right Corner)

.............................................. 37

Optional Flush Front Chase Vent Installation (Part # 657-991)

........ 38

Optional Front Grill Installation (Part # 656-991)

........................... 41

Optional Side Grill Installation (Part # 656-992)

............................. 41

Wall Board/Drywall Installation

..................................................... 42

Framing and Finishing Inset Installations ...................................... 43

Optional Framing Kit Installation (Part # 656-953)

......................... 44

Building Additional Framing Off of the Framing Kit

......................... 47

TV Recessed into Wall- Typical Installs

.......................................... 48

Exterior Vent Termination Locations

.............................................. 49

4” x 6-5/8” Rigid Pipe Cross Reference Chart

................................. 50

Wall Mount On/Off Switch and Battery Holder Installation

.............. 52

Proflame Wall Mount Transmitter

.................................................. 53

Vent Restrictor Position (Part # 656-017F)

.................................... 54

Horizontal Terminations - Flex Vent 4" x 6-7/8"

.............................. 55

Venting Introduction

.................................................................... 56

Venting Arrangement for Horizontal Terminations

.......................... 56

Horizontal Terminations - Rigid Pipe 4" x 6-5/8"

............................. 57

Vertical Terminations - Rigid Pipe 4" x 6-5/8"

................................. 59

Venting Arrangement for Vertical Terminations - Straight Vertical

Venting and/or with a Max. of Two (2) 90

Elbows

(1 - 90

= 2 - 45

)

................................................................... 60

Vertical Terminations - Rigid Pipe 4" x 6-5/8"

................................. 61

Horizontal Termination - 4" x 6-5/8" Venting (Rigid Vent Systems)

.. 62

Horizontal Termination -

6-5/8"

Venting (Flex Vent Systems)

... 63

Dura-Vent Horizontal Terminations

................................................ 64

Dura Vent Vertical Termination - 4" x 6-5/8" Venting (Rigid Vent

Systems)

.................................................................................. 65

Vertical Termination - 4" x 6-7/8" Venting - Vertical Flex Vent Kit

(Part # 946-755)

....................................................................... 66

Vertical Flue Extension Kit (Part #946-756)

................................... 67

Ceiling Firestop / Firestop Spacer (Part #946-757)

......................... 67

CC40LE/CC40RE-11 NG System Data

............................................ 68

CC40LE/CC40RE-11 LP System Data

............................................. 68

High Elevation

............................................................................. 68

Gas Line Installation .................................................................... 68

Pilot Adjustment

.......................................................................... 68

Gas Pipe Pressure Testing ............................................................ 68

885 S.I.T. Valve Description

.......................................................... 68

Non-PV Wiring Diagram

............................................................... 69

Vent Chart for Power Vent Only

Horizontal Terminations - Inline Horizontal Vent Chart

.................... 70

Horizontal Terminations - End of Line Horizontal Vent Chart

........... 71

Inner Glass Panel (Firebox Glass) Installation / Removal

................. 72

Outer Safety Glass Panel (Barrier Glass) Installation / Removal

....... 74

LP Conversion Instructions ........................................................... 76

Painted Panel Installation ............................................................. 78

Glass Panel Installation ................................................................ 79

Enamel Panel Installation ............................................................. 81

Burner and Firebox Media Options

................................................ 83

Optional Driftwood Log Set Installation

......................................... 84

Optional Birchwood Log Set Installation

........................................ 86

Optional Splitwood Log Set Installation

......................................... 88

Removable Drywall Guides when Using 1/2'' Drywall

...................... 90

First Fire ..................................................................................... 91

Normal Operating Sounds of Gas Appliances

................................. 91

Aeration Adjustment

.................................................................... 91

Bulb Replacement

....................................................................... 92

Valve Replacement

...................................................................... 93

Gas Maintenance - Recommended Annual Routine

......................... 94

Main Assembly

............................................................................ 95

Power Vent

................................................................................. 99

Warranty

.............................................................................

100

Owner's Information

Installer's information

Operating Instructions

Installation

Maintenance

Parts List

Summary of Contents for City Series CC40LE-LP12

Page 1: ...m a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warning Fire or explosion Hazard failure to follow safety warnings exactly could result in serious injury death or property damage 920 559 FPI FIREPLACE PRODUCTS INTERNATION...

Page 2: ...ing background located adjacent to the controlling device or in an equally conspicuous position where the instruction can be easily read April 22 14 Created draft Double sided Material Synthetic Paper Size 5 965 W x 5 71 H Color As shown in artwork DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns fr...

Page 3: ...ufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This Regency mobile manufactured home listed appliance comes factory equippe...

Page 4: ... the appliance s connected to the venting system are located and other spaces of the building 4 Close ﬁreplace dampers 5 Turn on clothes dryers and any appliance not connected to the venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 6 Follow the lighting instructions Place the appliance being...

Page 5: ...ng Introduction 56 Venting Arrangement for Horizontal Terminations 56 Horizontal Terminations Rigid Pipe 4 x 6 5 8 57 Vertical Terminations Rigid Pipe 4 x 6 5 8 59 Venting Arrangement for Vertical Terminations Straight Vertical Venting and or with a Max of Two 2 90o Elbows 1 90o 2 45o 60 Vertical Terminations Rigid Pipe 4 x 6 5 8 61 Horizontal Termination 4 x 6 5 8 Venting Rigid Vent Systems 62 Ho...

Page 6: ...dard Title 24 CFR Part 3280 in the United States or when such a standard is not applicable ANSI NCSBCSA225 1 NFPA501A Manufactured Home Installations Standard orANSI A119 2 ou NFPA501C Standard for Recreational Vehicles This appliance is only for use with the type s of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured home USAonly or mobile h...

Page 7: ... on the height of the leveling legs Dimensions Left Corner Dimensions will appear as inches metric mm throughout this manual The inches are rounded to the nearest 1 16 when converted when greater accuracy is required use the metric dimensions Note These units are non load bearing ALL PICTURES DIAGRAMS SHOWN THROUGHOUT THIS MANUAL ARE FOR ILLUSTRATION PURPOSES ONLY ACTUAL PRODUCT MAY VARY DUE TO PR...

Page 8: ... 4 102mm 11 7 16 290mm 7 1 4 184mm 23 1 8 587mm 24 1 4 616mm 47 3 8 1203mm 3 7 8 98mm 17 5 8 448mm GAS LINE INPUT AREA Dimensions Right Corner Note Height Dimension may vary depending on the height of the leveling legs Dimensions will appear as inches metric mm throughout this manual The inches are rounded to the nearest 1 16 when converted when greater accuracy is required use the metric dimensio...

Page 9: ...to top or rear vent per manual instructions and the insulation discarded Venting YES NO Are the venting components approved for the unit installed Does the venting configuration comply with venting diagrams Is venting installed and secured and are clearances for the vent pipe and termination cap maintained If applicable was a 1 4 rise maintained for every foot of horizontal run Was the termination...

Page 10: ...ter on the proper setting after running the unit for 20 minutes If applicable were the surround and trims installed according to the manual Was the operation of the fan lights if installed and flame modulation checked Customer Tutorial and Presentation YES NO Is the customer confident operating the new gas appliance and aware of all the features on the remote Confirm that the rating and lighting p...

Page 11: ... INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES Important Message SAVE THESE INSTRUCTIONS City Series Direct Vent Fireplaces must be installed inaccordancewiththeseinstructions Carefullyread all the instructions in this manual first Consult the authority having jurisdiction to determine the need for a permit prior to starting the installation It is the responsibility of the installer to en...

Page 12: ... operating the appliance 7 To prevent injury do not allow anyone who is unfamiliarwiththeoperationtousethefireplace 8 Wear gloves and safety glasses for protection while doing required maintenance 9 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 10 Under no circumstances should this appliance be modified Parts that have to be removed for servicing ...

Page 13: ...s performed you must disconnect the power and shut off gas to the appliance Diagram 1 4 The unit will turn on 5 Reset the system as follows a Turn the system off by pressing the ON OFF button on the remote b Wait 5 minutes then repeat the process from step 2 Lighting Procedure Continuous Pilot Intermittent Pilot CPI IPI selection See remote control instructions for details NOTE The first try for i...

Page 14: ... bâtiment Appelez immédiatement votre fournisseur de gaz depuis un téléphone extérieur Suivez les instructions du fournisseur Si vous ne pouvez pas rejoindre le fournisseur appelez le service incendie C N utilisez pas cet appareil s il a été plongé dans l eau même partiellement Faites inspecter l appareil par un technicien qualifié et remplacez tout élément du système de contrôle ou de commande qu...

Page 15: ...he receiver instruction marked The receiver will beep three times when ready to synchronize with a transmitter Install three AAA batteries in the battery bay at the base of the transmitter fig 3 Press the ON button The receiver s command is accepted and sets to the particular code of that transmitter The system is now initialized The receiver may be independent or integral to the IFC hearth appli ...

Page 16: ...l the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed while the system is on but the flame is off the flame will come on in the high position Fig 7 8 A single beep will confirm reception of the command Fig 7 Fig 8 Room Thermostat Transmitter Operation The Remote Control can operate as a room thermostat The thermostat can be...

Page 17: ...d can be adjusted through six 6 speeds To activate this function use the Mode Key fig 1 to index to the fan control icon Fig 13 Use the Up Down Arrow Keys fig 1 to turn on off or adjust the fan speed fig 14 A single beep will confirm reception of the command Figure 13 Figure 14 Remote dimmer control Light The auxiliary function controls the AUX power outlet by the dimmable light control To activat...

Page 18: ...ly changed from an intermittent pilot ignition system IPI to a continuous pilot ignition system CPI by using remote control as noted above The benefits of having as CPI are as follows Keeps venting primed for trouble free start up under colder weather conditions or inversions Keeps the unit glass warm which decreases the amount of condensa tion on start up Provides owners with flexibility to choos...

Page 19: ...h the left right slides as shown below The battery compartment will be pushed out slightly to allow to easily extract it Extract the battery compartment from the remote receiver battery holder Close the right slide Keeping the battery compartment pressed in close the left slide Proflame II Battery Holder Battery Replacement Battery Pack up if 120 Volt Power is lost IMPORTANT Non Power Vent Model I...

Page 20: ...pad to allow access to the IFC cover 3 Locate the 2 screws on the IFC cover and remove the cover to access the IFC 4 Locate the WIFI dongle connection X0A on the side of the IFC 5 Line up the tabs on the dongle with the notches on the IFC connection and insert the cable into the connection 6 Apply Velcro strips to the bottom of the dongle and to the side of the IFC bracket 7 Place the dongle onto ...

Page 21: ... Open Closed NOTE Inner glass panel shown in image depicting proper handling of glass WARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of ...

Page 22: ...tter illustrate the install this area is not visible when installing glass 4 For 3 sided and corner units only With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note After the side panel has been adjus...

Page 23: ...m channel Top clamps in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We r...

Page 24: ...red with the front panel in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps part 948 078 pair in open position firmly onto surface of glass Bring handles together to close Open Closed 7 Return to the side panel s and release the upper and lower clamps The springs will release and push the glass side ...

Page 25: ...uter Safety Glass Side Tempered Large 940 485 P Outer Safety Glass Side Tempered Small 940 439 P Maintenance Instructions 1 Always turn off the gas valve before cleaning Forrelighting refertolightinginstructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a soft clean paint brushasthelogsarefragileandeasilydamaged 2 Clean ...

Page 26: ...ine with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the i...

Page 27: ...etails 6 We recommend that you plan your installa tion on paper using exact measurements for clearances and floor protection before actually installing this appliance Have an authorized inspector dealer or installer review your plans before installation Note For vent terminations refer to Exterior Vent Termination Locations section Unit Assembly Prior to Installation Before you start The CC40LE CC...

Page 28: ...he pilot Must be as per diagram Refer to the Gas Line Installation Pilot Adjustment sections 7 Install standard and optional features Refer to the following sections where applicable a Safety Glass b Firebox inner glass c Log Set d Fireglass e Ceramic stones or other approved media f Painted enamel or glass panels panels required g Optional Framing Kit h HeatWave Kit 8 Plug 3 prong plug for the li...

Page 29: ...nsure that the access panel is reinstalled prior to any finishing The CC40LE CC40RE has 4 screws to remove ac cess cover See locations in diagram to the right Side nailing strip CC40LE tooltip Side nailing strip CC40RE Top Nailing Strip Nailing strip is shipped with the appliance and will need to be attached Note that the nailing strips are not required if using the optional chase or extended fram...

Page 30: ...ing as shown below Minimum width depth of chase x height is measured from top of enclosure to the ceiling and must be in open in front and side to meet the minimum 120 square inches free open air requirement Ventilation Opening Locations The following are examples of how the ventilation openings may be placed above the fireplace If using the optional heat wave kit this does not reduce the size of ...

Page 31: ...ds etc to prevent heat from escaping anywhere above through the enclosure other than the required grill ventilation openings Internal chase When installing as an internal chase framing installation regardless of where appliance is placed within the home requires the use of either drywall or other means such as plywood on the rear wall of the chase to eliminate heat escaping into the rear wall cavi...

Page 32: ...eight min Top of Fireplace Opening B Opening Height 15 1 16 382mm Bottom Top of Fireplace Opening C From Floor Min 0 Bottom of Fireplace Opening D Sidewall on one side Min 36 914mm Side of Fireplace Opening E Mantel Depth Max Front of Fireplace Opening F Alcove Depth Min 36 914mm Front of Fireplace Opening G Convection Air Outlet Top of Enclosure H Convection Air Outlet Opening Offset 0 3 76mm Max...

Page 33: ...rom top of chase to ceiling must be no less than 120 square inches Floor to ceiling with top opening Low framing with vents in front sides or top Note Ventilation opening may never be on one side only Note The ventilation opening may only be placed above on side front and in front as shown above and on the next page Ventilation grills can never be placed behind the appliance ...

Page 34: ...ation Clearances CC40LE shown CC40LE shown Chase enclosed H E B I H G G H E B I H G G Full framing with vents in front or sides Note Ventilation opening may never be on one side only Full framing with low vents in front or side front ...

Page 35: ...ombustible mantel clearances from top of front facing are shown in the diagram on the right 2 12 6 4 8 10 0 14 9 229 m 15 1 16 383 mm 10 20 26 Top of Fireplace Opening 12 305 mm 1 2 13 mm Drywall wood wood panel etc 5 1 8 130 mm To Bottomof Fireplace Opening ...

Page 36: ...th 19 483mm D Unit Base to Top Enclosure Min 63 1600mm G Vent Centerline Height 56 1 4 1429mm NOTE Unit cannot be load bearing All finishing materials must be supported by the framing Note This appliance must be in stalled on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance The framing depth width does not take into account dry wall wood or ...

Page 37: ...s CC40RE in this manual astherearedifferentmeth ods as to how this can be achieved Note This appliance must be in stalled on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance NOTE Unit cannot be load bearing All finishing materials must be supported by the framing The framing depth width does not take into account dry wall wood or similar mat...

Page 38: ... chase vent opening must be 3 or less from the top of the chase enclosure 40 1016 mm Chase Vent Drywall HeaderStud C40 Chase Vent Finish Detail Finish edges of drywall with trim or corner bead Edge finish must not decrease opening area below 130in 3 25 x 40 or 83 mm x 1016 mm Finish edges of drywall with trim or corner bead Edge finish must not de crease opening area be low 130in 3 25 x 40 or 83mm...

Page 39: ...ies CC40E 12 39 installation Drywall HeaderStud C40 Chase Vent Finish Detail Finish edges of drywall with trim or corner bead Edge finish must not decrease opening area below 130in 3 25 x 40 or 83 mm x 1016 mm ...

Page 40: ...g Clearances Page Screw Chase vent to Framing Use at least 3 sets of screws to keep the vent flat against framing Frame wall with finishing material If necessary mark where the chase vent is located before fixing drywall in place Cut hole in finishing material around inside of chase vent Finish edges around opening Drywall ...

Page 41: ...aced on the wall To install the front grill frame an opening of 4 3 8 H x 39 1 8 W 111mmm H x 994mm W The finished facing material should be attached and be the same size as the framed opening to eliminate gaps Install the grill and secure in place with one screw on either side installed from the front These optional grills meet the requirement of the 120 square inches required for the enclosure i...

Page 42: ...e or electrical components Note It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel The appliance is designed to be used with 1 2 in wall sheathing materials such as drywall plywood wood composites or non combustible materials Thicker materials may be used Refer to facing and finishing details in this manual Facing Material Facing and or finish...

Page 43: ... open studs or other openings within the enclosure above this will change the clear ances within the enclosure causing the enclosure to overheat It is vital that all the hot air from within the enclosure exits through the ventilation openings only Ensure that the ventilation openings are made as such to prevent debris objects from falling into the enclosure Warning DO NOT cover or place objects in...

Page 44: ...orsquaredepending on which unit you have using the diagrams below Attach to the back of the unit using 2 screws in locations shown below 1 This framing kit requires the installation of two studs at locations shown below Be sure to install studs and walls to enclose chase see Unit Manual prior to moving the unit into position Remove nailing flanges Shown for CC40RE Measured from wall to stud center...

Page 45: ...holes to be used attach to the unit with 2 screws each Part D Profile 3 Install B to the side of the unit use the holes corresponding with the appropriate shape diamond or square depending on which unit you have using the diagrams below Attach B to the side of the unit and install 2 screws in locations shown below E Part E Profile 6 Install venting before proceeding further with framing kit constr...

Page 46: ...d attach to back corner C and front corner F with 2 screws on each side 11 Identify H and attach to both front corners C and F with 2 screws on each side 12 Identify J diagonal support and attach to back corners C and front corner F with 2 screws on each side 13 Attach K center support to E and H with 2 screws each F J K H G 3 CITY SERIES ...

Page 47: ...ing Studs can be affixed to all outer faces using the holes identified below This will provide a stable surface that is flush with the front of the fireplace ready for drywall or other finishing material The framing must be strong enough to support the weight of all finishing material and must not put any weight on the fireplace BUILDING FRAMING OFF OF THE KIT 1 2 for drywall Leave gap between fra...

Page 48: ...es painted on unit Glue can be used as an alternative Max 3 76 mm To Top of Enclosure 2 120in min Chase vent opening includes 1 2 drywall 117 mm 130 mm 914 mm Max 2 x 4 stud Max 2 x 4 stud CB40 Typical Installs MAXIMUM TV RECESS FLUSH TV WITH HEARTH 5 8 4 117 mm maximum TV recess using 1 2 13 mm drywall Flush wall TV recess using 1 2 13 mm drywall Max 36 Hearth 1 8 Max 5 Mantle 5 8 Max 4 TV recess...

Page 49: ... meter regulator assembly 36 90cm a J Clearance to service regulator vent outlet 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet 3 91cm above if within 10 3m horizontally 72 1 8m 36 90cm b M Clearance above paved sidewalk or a paved driveway located on public property 8...

Page 50: ...B N A TC 4DLTB N A Adjustable Length 7 Galvanized N A N A 4D7A N A N A N A N A Adjustable Length 7 Black N A N A 4D7AB N A N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A N A Adjustable Length 12 Galvanized N A N A 4D12A N A SV4LA12 TC 4dLSI N A Adjustable Length 12 Black N A N A 4D12A N A SV4LBA12 TC 4dLSIB N ...

Page 51: ...14 46DVA SNK14 N A N A N A N A TM 4ST14 N A Snorkel Termination 36 N A N A N A N A N A TM 4ST36 N A FPI 946 506 P Vent Guard Optional for AstroCap 946 205 Vinyl Siding Shield for Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all rigid piping 946 208 P Vent Guard Optional for Riser Vent Terminal 640 530 P Riser Vent Terminal 946 523 P AstroCap Horizontal Cap 946 206 Vinyl Siding Stan...

Page 52: ...A type batteries in the battery compartment with the correct polarity 6 Place the slider into the cover plate 7 Put the Battery Holder switch in the OFF position to allow correct lineup for slider switch 8 Make sure the Battery Holder and cover plate words ON and UP are on the same side 9 Align the slider with the switch on the Battery Holder and couple the switch into the slider 10 Align the scre...

Page 53: ...erences can reduce the operative distance of the device Make sure to attach the adapter in a level plane without any distortion Proceed as follows Detach the adapter from the body of the remote control see Fig A Position the adapter on the wall mark the points for the fixing holes and drill the wall Fix the adapter on the wall using the mounting hardware supplied with the remote control Insert the...

Page 54: ...ns 1 Remove the safety glass and firebox glass see instructions in this manual 2 Remove the screws that hold the vent restrictor plate in place see Diagram 1 3 Adjust the vent restrictor plate to the required vent restrictor position as per the diagrams shown 4 Once the vent restrictor plate is in the required position secure with screws Vent Restrictor Position Part 656 017F Vent restrictor posit...

Page 55: ...tion with the CC40LE CC40RE Direct Vent Gas Fireplace have been tested and listed as a direct vent heater system by Intertek The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in Exterior Vent Termination Locations section Regency Direct Vent Flex System Termination Kits includes all the parts needed to install the CC40LE CC40RE using a flex...

Page 56: ...e 90o two 45o elbows equal one 90o elbow Note When using rigid vent pie systems the rigid pipe adapter Part 510 994 must be used in all applications Maintain clearances to combustibles as listed in Clearances section Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A vent guard should be used whenever the termination is l...

Page 57: ...conjunction withDuraventDirect Vent SelkirkDirect Temp Ameri Vent Direct Venting ICC Excel Direct Olympia Chimney and Security Secure Vent systems Use of these systems with the Rigid Pipeadaptorisdeemedacceptableanddoesnot affect the Intertek WHI listing of components WARNING Do not combine venting components from different venting systems Use of the the AstroCapTM and FPI Riser is acceptable with...

Page 58: ... to 10 feet otherwise rigid venting must be used H H1 V Horizontal Venting with Two 2 90o Elbows One 90o elbow Two 45o elbows Option V H H1 With these options maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal Pleasenoteminimum 1 foot between 90o elbows is required A 1 Min 2 Max B 2 Min 4 Max C 3 Min 5 Max D 4 Min 6 Max E 5 Min 7 Max F 6 ...

Page 59: ...enting systems as well as Simpson Dura Vent Direct Vent American Metal Products Ameri Vent Direct Vent Security Secure Vent ICC Excel Selkirk Direct Temp and Olympia Chimney AstroCapTM is a proprietary trademark of FPI Fireplace Products International Ltd Dura Vent and Direct Vent are registered and or proprietary trademarks of Simpson Dura Vent Co Inc Galvanized pipe is desirable above the roofli...

Page 60: ...3 feet Firestops are required at each floor level and whenever passing through a wall Must use optional rigid pipe adaptor Part 510 994 when using rigid pipe vent systems Refer to the Vent Restrictor Position section for details on how to change the vent restrictor from the factory setting of Set 0 through to Set 3 if required Maximum 37 ft 11 2m Minimum 8 6 2 6m Min 56 1 4 1429mm Minimum length o...

Page 61: ...whenever passing through a wall Must use optional rigid pipe adaptor Part 510 994 when using rigid pipe vent systems Vertical Venting with Three 3 90o Elbows One 90o elbow Two 45o elbows V H1 H V1 Option V H H1 V V1 With these options max totalpipelength is 30 feet with min of 10 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is required A 1 Min 2 Max...

Page 62: ... Slip the adapter over the existing inner and outer flue collar Fasten to the outer collar only with the 3 supplied screws drilling pilot holes will make this easier 4 Level the fireplace and fasten it to the framing using nails or screws through the top and side nailing strips Diagram 1 Note For best results and optimum performance with each approved venting system it is highly recommended to app...

Page 63: ...mbly through the thimble making sure the termination cap faces up there are markings on the cap indicating which way is up This will position the termination cap with proper down slope for draining water Fasten the cap to the outer wall with the 4 supplied screws 6 Pull the centre inner and outer flex liner out enough to slip over the flue collars of the fire place You may wish to cut the liner sh...

Page 64: ...wist lock for a solid connection Note a Twist lock procedure Four indenta tions located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indenta tions so they match and slide in to the four entry slots on the male ends Diagram 1 Pushthepipesectionscompletely together then twist lock one section cloc...

Page 65: ...sition and sealed 5 Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles of 1 1 2 Slip the flashing under the shingles shingles should overlap half the flashing as per Diagram 3 6 Continue to assemble pipe lengths Note If an offset is necessary in the attic to avoi...

Page 66: ...4 X 6 7 8 VENTING VERTICAL FLEX VENT KIT 946 755 11 Secure inner ﬂex pipe to pipe adaptor by using Mill Pac over the adaptor Slide the inner pipe over adaptor and secure with 3 screws 12 Repeat Step 11 to secure outer ﬂex Diagram 4 14 Put a bead of caulking on the exterior between the outer pipe and ﬂashing to prevent water from penetrating the chimney system 15 Slide storm collar over pipe length...

Page 67: ...agram 1 Diagram 1a Diagram 1a Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Firestop spacer to prevent debris from falling into the ceiling firestop CEILING FIRESTOP FIRESTOP SPACER PART 946 757 Used in conjunction with the 946 755 Vertical Flex Kit and 94...

Page 68: ...ode For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement NOTE A shutoff dante valve should be supplied in or near th...

Page 69: ... V A C power supply it is highly recommended as a primary power source Batteries 4 AA should be used as a secondary power source only CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Ensure that the wires do not touch any hot surfaces and are away from sharp edges This appliance is equipped with a three prong grounding ...

Page 70: ...must be an equal distance or greater from the 90 degree elbow See example above IMPORTANT Maximum total vent length based on overall length of Maximum total vent length based on overall length of combined chimney components 72 22 m combined chimney components 72 22 m Maximum total negative vent length 7 2 1 m Maximum total negative vent length 7 2 1 m Do not run positive venting after a negative r...

Page 71: ... to 40 feet 12 2 m using two 20 foot 6 1 m flex kits part 946 756 for up to 40 feet 12 2 m using two 20 foot 6 1 m flex kits part 946 756 RIGID PIPE MUST USE RIGID PIPE ADAPTOR PART 510 994 For the complete Power Vent installation refer the Power Vent System installation instruction in Power vent system Kit End Line Power Vent Kit 946 535 1 25mm IMPORTANT Maximum total vent length based on overall...

Page 72: ...annel Top clamps in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We recom...

Page 73: ...with the front panel in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps part 948 078 pair in open position firmly onto surface of glass Bring handles together to close Open Closed 7 Return to the side panel s and release the upper and lower clamps The springs will release and push the glass side pane...

Page 74: ...n Closed NOTE Inner glass panel shown in image depicting proper handling of glass WARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of care...

Page 75: ...lass 4 For 3 sided and corner units only With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note The side frame upper panel was made transparent to better illustrate the install this area is not visible...

Page 76: ... agency is re sponsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions sup plied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Cable from motor Conversion Kit 657 977 includes 1 911 191 Stepper Mot...

Page 77: ...e pilot cap to expose the pilot orifice 14 Unscrew the pilot orifice with the allen key then replace with the LPG pilot orifice and the pilot cap provided in the kit Installer Notice These instructions must be left with the appliance Pilot retainer clip 12 Remove burner orifice with a 3 8 wrench Use another wrench to hold on to the elbow behind the orifice Discard orifice Reinstall new burner orif...

Page 78: ...l The magnets will be positioned under the outer front base panel to secure the logo The logo should be about 3 inches from the right hand corner of the outer base Install outer front and side base panel 2 Install side panels the side panels are secured in place by existing magnets in the unit The CC40RE CC40LE can be equipped with optional steel inner panels There are 4 outer panels and 3 inner p...

Page 79: ...the back wall of the firebox Center the glass panel and position bottom of panel into brackets installed in step 4 Place the 2 top back brackets on the top edge of the glass and secure to the unit with one screw on each side once back glass panel is in position 4 Slide the supplied bottom corner bracket behind the small panel 1 and the back and side walls in the orientation shown below 3 Install t...

Page 80: ...bottom of the panel into the Bottom Corner Bracket and secure the top using the Top Side Bracket as shown Once in position secure the Top Side Bracket to the side wall with one screw Slide the appropriate Top Corner Bracket over the corner between the Side and Back glass panels 9 Install outer side base panel 5 panel 5 rests on the tab of panel 4 10 Install outer side panels 6 7 both panels are he...

Page 81: ...o remove and will not be protected by product warranty 1 Install inner lower base panel 2 Install panel clips into the slots at the top of the back panel as shown 4 Install panel clip into the slots at the top of the side panel as shown 3 Manoeuvre in back panel to the back wall of the unit secure in place with 2 panel clips and 2 screws 5 Manoeuvre in side panel to the side wall of the unit secur...

Page 82: ...cy logo to the right hand side of outer front panel The magnets will be positioned under the outer front base panel to secure the logo The logo should be about 3 inches from the right hand corner of the outer base Install outer front and side base panel 2 Install side panels the side panels are secured in place by existing magnets in the unit 3 Install outer safety glass 4 Reverse steps to remove ...

Page 83: ...e pilot area Media must be installed on and around burner only in amounts noted below CC40LE CC40RE Approved Media Where Used Quantity Fireglass starfire copper or black On burner 1 5 lbs Glowing embers sea wool supplied with unit On burner 1 bag Natural Stones Around burner 1 box 15lbs Ivory Natural Stones Around burner 1 box 15lbs 3 4 Crushed black glass Around burner 3 5lbs Crushed Iceburg chip...

Page 84: ...roomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Install Black Fireglass 1 5lb and glowing wool on the burner as shown below Log Guides location of log guides 2 rear 1 front 5 Clip on the log guides position the rear guides by centering over the second ...

Page 85: ...nsure the installed optional media doesn t completely block the air flow ensure more than 50 of the airflow is open shown with 3 4 crushed black glass 11 Place Log 4 identify the pin locator and match with the left side pin on Log 1 Rest the other end of Log 4 on the indent in Log 2 as shown below 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the other end...

Page 86: ...og set Glowing wool supplied with unit Part 946 634 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 3 5 2 4 6 7 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Install Black ...

Page 87: ...tor and match with the left side pin on Log 1 Rest the Log 4 on the indent in Log 2 as shown below 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on the indent in Log 3 as shown below 10 Before placing the next log spread the optional media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block...

Page 88: ... 5 lb Black Fireglass purchased separately from log set Glowing wool supplied with unit 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into pos...

Page 89: ...nal media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block the air flow ensure more than 50 of the airflow is open shown with 3 4 crushed black glass 8 Place Log 3 to the right front corner of the burner Follow the mea surement as shown 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on th...

Page 90: ...emove guide Note an offset screwdriver is provided with the appliance for ease of re moval installation of the lip and finishing trim 3 Loosen 2 screws from inside the firebox to release the existing side drywall ooltip Loosen and tighten screws on drywall guide from inside front panel Loosen 2 screws from inside the firebox to remove the side dry wall trim pieces Lower drywall guides guide remove...

Page 91: ...as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknes...

Page 92: ...upper inside front of the firebox and remove 4 Loosen 2 screws on each side of individual inner light cover and remove 5 Remove glass cover by using a flat head screwdriver to pry the tab securing the glass assembly in place 6 Replace bulb and reverse steps to complete procedure NOTE Do not handle bulb with bare hands Use packaging or a tissue to hold new bulb when replacing Regency Part 911 208 O...

Page 93: ...panels firebox glass see instructions in this manual 4 Remove all media and logs if installed set aside 6 Remove 16 screws in locations shown below 7 Lift valve tray by out partially and disconnect flexible gas connection on the valve inlet side remove valve tray replace with new valve tray 8 Reverse steps 6 1 to complete tooltip Remove 16 screws securing valve tray 5 Loosen 4 screws in locations ...

Page 94: ...d be checked by a licensed gas service technician during the annual service check Your unit may require more frequent maintenance checks if you notice any changes in how it operates Operational changes to look for can include but are not limited to extended start up time increased fan noise residue carbon build up white build up on the glass firebox increased operating noise etc Should any of thes...

Page 95: ...ice Mount Gasket N S 911 341 Remote Transmitter White Wall Mount 0 584 049 N S 911 337 P Remote Receiver Battery Holder 584 103 N S 911 335 Cover Wall Mount White 0 584 813 N S 911 343 Cover Wall Mount Black 0 584 812 N S 911 262 ASM Wire Harness IFC w APS Quick COnnect N S 911 177 Wire 4 Position IFC Fan Light N S 911 181 Wire Harness Battery Box Proflame II N S 911 253 ASM Power Cord Assembly Wi...

Page 96: ... Black Reflective 1 4in 1Lb Pkg N S 946 676 Fireglass Copper 1 4 in 1Lb Pkg N S 946 677 Fireglass Starfire 1 4 in 1Lb Pkg N S 946 775 Fireglass Black Reflective 1 4in 5Lb Pkg N S 946 776 Fireglass Copper 1 4 in 5Lb Pkg N S 946 777 Fireglass Starfire 1 4 in 5Lb Pkg N S 946 780 Crushed Glass Coal Black 3 4in 3 5 Lbs N S 946 781 Crushed Glass Iceberg Chips 3 4in 3 5 Lbs N S 946 735 Firebeads Black 1 ...

Page 97: ...584 103 N S 911 335 Cover Wall Mount White 0 584 813 N S 911 343 Cover Wall Mount Black 0 584 812 N S 911 262 ASM Wire Harness IFC w APS Quick Connect N S 911 177 Wire 4 Position IFC Fan Light N S 911 181 Wire Harness Battery Box Proflame II N S 911 253 ASM Power Cord Assembly Wire Harness SIT PF2 IFC Power 120 V w Lumberg Phoenix N S 911 193 Connector With Jumper N S 911 209 Wire 2 Position IFC t...

Page 98: ... 946 775 Fireglass Black Reflective 1 4in 5Lb Pkg N S 946 776 Fireglass Copper 1 4 in 5Lb Pkg N S 946 777 Fireglass Starfire 1 4 in 5Lb Pkg N S 946 780 Crushed Glass Coal Black 3 4in 3 5 Lbs N S 946 781 Crushed Glass Iceberg Chips 3 4in 3 5 Lbs N S 946 735 Firebeads Black 1 Lb Pkg N S 946 736 Firebeads Sangria Luster 1 Lb Pkg N S 946 737 Firebeads Glacier Ice 1 Lb Pkg N S 946 738 Firebeads Caramel...

Page 99: ... Sensor includes bracket 2 911 244 P Power Vent Fan Assembly 3 905 017 Straight Wire Connector Clamp 1 2 3 4 PROCESS DWN SIGN E C N DATE THIS DRAWING IS THE PROPERTY OF FPI LTD IT MAY NOT BE COPIED IN WHOLE OR IN PART OR DISCLOSED TO A THIRD PARTY WITHOUT OUR PRIOR WRITTEN CONSENT PART MAT L UNITS IN INCHES DIMENSIONS 0 000 0 01 CRITICAL 0 000 SPECIFIED TOLERANCE 0 000 0 031 0 000 REF REFERENCE ON...

Page 100: ...s Wiring Switches Blowers Blower Control Module Battery Pack Remote Control Systems 2 Enamel Panels 1 Venting Venting Components 1 All Stainless steel surrounds 1 All Firebox Media Crystals Firebeads Volcanic Ceramic Spa Stones 1 All hardware 1 Mesh Glass Safety Barriers 1 Accent Light Bulbs 1 Glass Crazing 1 Conditions Warranty protects against defect in manufacture or FPI factory assembled compo...

Page 101: ...lation error installation by an unqualified installer incorrect chimney components including but not limited to cap size or type operator error abuse misuse use of improper fuels lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados earthquakes floods lightning strikes bolts or acts of terrorism or war which result in malfunction of the appliance are ...

Page 102: ...uld consult their local provincial or national legal codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtain warranty service In the event the authorized selling dealer is unable to provide warranty service please contact FPI by mail at the address listed below Please include a brief descrip...

Page 103: ...s to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product Details Product Model required Dealer Details Dealer Name required Dealer Address Dealer Phone Installer Date Installed mm dd yyyy Your Contact Details required Name Address Phone Email For purchases made in CANADA F...

Page 104: ...104 City Series CC40E 12 warranty ...

Page 105: ...City Series CC40E 12 105 notes ...

Page 106: ...106 City Series CC40E 12 notes ...

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Page 108: ..._____________________________ ____________________________________________________________________ Installer _____________________________________________________________ Phone _____________________________________________________________ Date Installed _________________________________________________________ Serial ____________________________________________________ ...

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Regency Fireplace Products City Series CC40LE-LP12, Owners & Installation Manual

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