Regency Fireplace Products CB40EPV-LP Owners & Installation Manual Download Page 92

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City Series CB40EPV

installation

CB40EPV Glass Panel Installation

919-658b

10.24.16

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CB40E GLASS PANEL INSTALLATION

1. Turn off unit and allow to cool to room temperature. Remove the outer safety

glass and inner ceramic firebox glass panels and any media installed — see
manual for instructions.

2. Identify panels and order of installation.

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2/3

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Small Inner

Base Panels

Lower Brackets

Lower Metal Base Panel

& Lower Glass Panel

Lower Front

Base Panel

Back Side Panels

5. Install lower metal base panel (2) - Repeat step to install lower glass

panel (3) over lower base panel.

7. Reinstall inner ceramic firebox glass panels.

8. Install lower front base panel—as shown below (5).

9. Install back side panels (6,7) — these are held in position with magnets.

10. Install outer safety barrier glass (3 pieces). See manual for instructions.

11. Reverse Step 1 to reassemble unit.

12. Reverse steps to remove panels.

6. Carefully manoeuvre the back glass panel (4) to the back wall of the firebox.

Center the glass panel and position bottom of panel into brackets installed
in previous step. Place the brackets on the top edge of the glass and secure
to the unit with one screw on each side once back glass panel is in position.

4 Slide the supplied brackets behind the small panels and the back wall in

the orientation shown below.

Back Wall of Unit

Lower Bracket

Part #656-218

Small Inner
Base Panel

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3. Install back inner base panels (1) - seat both small panels in locations

shown below.

Back glass panel

clip (part # 656-202)

orientation

Ceramic

Safety Glass

CITY SERIES

Summary of Contents for CB40EPV-LP

Page 1: ...tructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warning Fire or explosion Hazard failure to follow safety warnings exactly could result in serious injury death or property damage 919 923k FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 01 ...

Page 2: ...4 34 7 Instruction Plate For a glass fronted gas appliance where the temperature of the glass viewing area outside surface exceeds the limits specified in Clause 5 14 4 the following graphic danger and statements shall be shown on a Class IIIA 2 Permanent Label 4 34 6 Instruction Plate Each appliance shall bear a Class IIIB marking with letters on a contrasting background located adjacent to the c...

Page 3: ...al Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This Regency mobile manufactured home listed appliance comes factory equipped with four 1 4 diameter holes located near each corner of the base Fasten the fireplace in place using screw inserted through the holes This appliance comes equipped ...

Page 4: ...l Power Vent Access Inline Power Vent 109 Gas Maintenance 110 CB40EPV Main Assembly 111 CB40EPV Accessories 112 Power Vent End of Line 114 Power Vent Inline 115 Warranty 116 Copy of Safety Decal 5 Important Message 9 Before You Start 9 General Safety Information 10 Lighting Procedure 11 Shutdown Procedure 11 Copy of the Lighting Plate Instructions 12 Proflame II Remote Control Operating Instructio...

Page 5: ...th the Standard CAN CSAZ240 MH Mobile Housing in Canada or with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or when such a standard is not applicable ANSI NCSBCSA225 1 NFPA501A Manufactured Home Installations Standard orANSI A119 2 ou NFPA501C Standard for Recreational Vehicles This appliance is only for use with the type s of gas indicated on...

Page 6: ...imensions Note Height Dimension may vary depending on the height of the leveling legs Note These units are non load bearing Note Electrical connection on left hand side of the appliance A metal receptacle box is supplied installed with the appliance to make all 120 volt electrical connections ...

Page 7: ...to top or rear vent per manual instructions and the insulation discarded Venting YES NO Are the venting components approved for the unit installed Does the venting configuration comply with venting diagrams Is venting installed and secured and are clearances for the vent pipe and termination cap maintained If applicable was a 1 4 rise maintained for every foot of horizontal run Was the termination...

Page 8: ...er on the proper setting after running the unit for 20 minutes If applicable were the surround and trims installed according to the manual Was the operation of the fan lights if installed and flame modulation checked Customer Tutorial and Presentation YES NO Is the customer confident operating the new gas appliance and aware of all the features on the remote Confirm that the rating and lighting pl...

Page 9: ...IDUALSOUT OF THE ROOM AND AWAY FROM HOT SURFACES Important Message SAVE THESE INSTRUCTIONS City Series Direct Vent Fireplaces must be installed in accordance with these instructions Carefully read all the instructions in this manual first Consult the authority having jurisdiction to determine the need for a permit prior to starting the installation It is the responsibility of the installer to ensu...

Page 10: ...o operating the appliance 7 To prevent injury do not allow anyone who is unfamiliarwiththeoperationtousethefireplace 8 Wear gloves and safety glasses for protection while doing required maintenance 9 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 10 Under no circumstances should this appliance be modified Parts that have to be removed for servicing...

Page 11: ...older switch to the ON position if equipped Note The first try for ignition will last approximately 60 seconds If there is no flame ignition rectification the board will stop sparking for approximately 35 seconds After wait time the board will start second try for ignition by sparking for approximately 60 seconds If there is still no positive ignition the board will go into lock out The system wil...

Page 12: ... alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier AVERTISSEMENT Quiconque ne respecte pas scrupuleusement les instructions de la présente notice risque de déclencher un incendie ou une explosion pouvant entra...

Page 13: ...tter Figure 2 Transmitter LCD Display TECHNICAL DATA REMOTE CONTROL Supply Voltage 4 5V three 1 5V AAA batteries Ambient temperature ratings 0 50o C 32 122o F Radio Frequency 315 MHZ ATTENTION Turn OFF the main gas supply of the appliance during installation or maintenance of the Receiver device Turn OFF main gas supply to the appliance prior to removing or rein serting the batteries In case of re...

Page 14: ...by one step until the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed while the system is on but the flame is off the flame will come on in the high position Fig 7 8 A single beep will confirm reception of the command Fig 7 Fig 8 Room Thermostat Transmitter Operation The Remote Control can operate as a room thermostat The t...

Page 15: ... The fan speed can be adjustedthroughsix 6 speeds ToactivatethisfunctionusetheModeKey fig 1 to index to the fan control icon Fig 13 Use the Up Down Arrow Keys fig 1 to turn on off or adjust the fan speed fig 14 A single beep will confirm reception of the command Figure 13 Figure 14 Remote dimmer control Light The auxiliary function controls the AUX power outlet by the dimmable light control To act...

Page 16: ...ouble free start up under colder weather conditions or inversions Keeps the unit glass warm which decreases the amount of condensa tion on start up Provides owners with flexibility to choose a traditional continuous pilot The primary benefit of having the IPI function is a significant savings on fuel as the pilot will only run when there is a call for heat Thermostat Icon If the thermostat icon is...

Page 17: ...ANDLING We recommend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty We recommend handling the glass with supplied va...

Page 18: ...to better illustrate the install this area is not visible when installing glass 4 With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note After the side panel has been adjusted so it is installed at 90º...

Page 19: ...n Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac turer L...

Page 20: ...h the front panel in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps in open position firmly onto surface of glass Bring handles together to close Open Closed 7 Return to the side panel s and release the upper and lower clamps The springs will release and push the glass side panel forward slightly th...

Page 21: ...GlassInstallation section REPLACEMENT GLASS CB40EPV Outer Safety Glass Front Tempered Part 940 438 P Outer Safety Glass Right Side Tempered Part 940 439 P Outer Safety Glass Left Side Tempered Part 940 440 P Inner Glass Front Ceramic Part 940 436 P Inner Glass Side Ceramic Part 940 437 P Maintenance Instructions 1 Always turn off the gas valve before cleaning Forrelighting refertolightinginstructi...

Page 22: ... in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection ...

Page 23: ...f the building envelope Never vent to another room or inside a building Make sure that the vent is fitted as per Venting instructions 4 Inspecttheventingsystemannuallyforblockage and any signs of deterioration 5 Venting terminals shall not be recessed into a wall or siding 6 Any safety glass removed for servicing must be replaced prior to operating the appliance 7 To prevent injury do not allow an...

Page 24: ...wn below Minimum opening height must be 1 1 2 38 mm measured from top of enclosure to the ceiling and must be in open in front and both sides to meet the minimum 120 square inches free open air requirement Ventilation Opening Locations The following are examples of how the ventilation openings may be placed above the fireplace If using the optional heat wave kit this does not reduce the size of th...

Page 25: ...TANT The interior chase enclosure top back and sides regardless of where appliance is placed within the home requires the use of either dry wall or other means such as insulation plywood wood studs etc to prevent heat from escaping anywhere above the enclosure One of the following methods must be used to prevent the heat from escaping into the cavity of the enclosure a If choosing drywall joints M...

Page 26: ...alla tion on paper using exact measurements for clearances and floor protection before actually installing this appliance Have an authorized inspector dealer or installer review your plans before installation Note For vent terminations refer to Exterior Vent Termination Locations section Unit Assembly Prior to Installation tooltip Back Standoff Assembly CB40EPV Take each standoff off the unit by r...

Page 27: ...76 mm From top of enclosure H Convection Air outlet 120 sq inches min Top front or side of enclosure I Enclosure Depth min 19 483 mm Minimum inside dimensions J Opening Height 15 1 16 383 mm Bottom Top of Fireplace Opening K To Ceiling min All 3 sides 1 1 2 38 mm To Top of Ceiling L Chase Enclosure min 63 1600 mm From base of unit floor M Clearance to Sprinkler Head Min 36 914 mm Perpendicular fro...

Page 28: ...o ceiling with top opening Low framing with vents in front sides or top Full framing with low vents in front or sides Full framing with vents in front or sides K C I A1 A D L J H B L I C D A1 A J G G H H H B H I C G A A1 G D J L H H B H I A1 A D C J G G L H H B H ...

Page 29: ...m Stud Stud Stud Stud 40 1016 mm Chase Vent C40 Chase Vent Framing Clearances Opening for vent 4 4 5 102mmx114mm Min 42 25 1073 mm Framed opening must be between 4 102mm and 4 5 114mm tall andatleast42 25 1073mm wide to accommodate the chase vent The top of the chase vent opening must be 3 or less from the top of the chase enclosure 40 1016 mm Chase Vent ...

Page 30: ... Series CB40EPV installation Drywall HeaderStud C40 Chase Vent Finish Detail Finish edges of drywall with trim or corner bead Edge finish must not decrease opening area below 130in 3 25 x 40 or 83 mm x 1016 mm ...

Page 31: ...g Clearances Page Screw Chase vent to Framing Use at least 3 sets of screws to keep the vent flat against framing Frame wall with finishing material If necessary mark where the chase vent is located before fixing drywall in place Cut hole in finishing material around inside of chase vent Finish edges around opening Drywall ...

Page 32: ... all installations and is designed to keep the enclosure cool In this application both the flange and screws to secure the grills are exposed as this grill is designed to be installed after the finished facing has been placed on the wall To install the front grill frame an opening of 4 3 8 H x 39 1 8 W 111mmm H x 994mm W The finished facing material should be attached and be the same size as the f...

Page 33: ...ENDED FRAMING KIT 2 The finished facing material should be attached and be the same size as the framed opening to eliminate gaps 3 Installtheventwith2screwsfromthefrontthroughthelouversasshown Maximum 3 76mm from top of enclosure 8 5 16 211mm 8 5 16 211mm 1 CITY SERIES A B C B A C Optional Side Grill Installation Part 656 992 Set of 2 Black Unit may not be exactly as shown but the drawing dipicts ...

Page 34: ... shown in the diagram on the right Mantel Leg Clearances Combustible mantel leg clearances as per diagram 2 12 6 4 8 10 0 14 9 229 m 15 1 16 383 mm 10 20 26 Top of Fireplace Opening 12 305 mm 1 2 13 mm Drywall wood wood panel etc 5 1 8 130 mm To Bottomof Fireplace Opening 12 305 mm MANTEL LEG 8 1 2 216 mm CB40EPV 3 sided ...

Page 35: ... is framed at minimum depth the 4 feet 1 21 m of vent run could not be obtained Center line will need to be increased in height in order to achieve a minimum vent run of 4 feet Note A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure Ensure clearances for Convection Air Outlets are met See clearances CB40EPV 3 sided in this manual as...

Page 36: ...ded framing kit the installationof the compact framing kit is identicalexcept part 656 371 Step 22 is not required Note Unit nailing strips are not required and can be recycled when using the framing kit 1 Start with the unit away from the wall install Part A x2 to the back of the unit with 2 screws on each side Note the correct orientation of part A as there is a left and a right See diagram belo...

Page 37: ...at the unit is level from front to back and side to side and Parts A B are square Secure the unit with framing to the wall studs with 2 1 2 3 wood screws Use 8 screws and secure to 4 studs minimum Install venting before proceeding further with framing kit construction Refer to manual for venting instructions 5 Install one screw lower screw position into B1 and B2 Hang the pre as sembled RIGHT side...

Page 38: ...hown below Attach Part O x2 and Q x2 to Part B2 B2 B3 must be secured to framing studs with a minimum of 8 screws Install screw to set height for panel install 11 Attach Part B3 to extended LEFT and RIGHT sides with two screws on each side from the front 12 Secure B3 to the wall studs with 2 1 2 3 wood screws Use 8 screws and secure to 4 studs minimum Attach Part O x2 to Part B3 Part B3 Part B3 Pa...

Page 39: ... 4 bottom 17 Position Part M x2 to nest in behind Part I x2 and secure to Part I with 3 screws each and Part L with 4 screws each See 2 drawings shown below noting orientation of Part M Attach Part I x2 to Part S H Attach Part M x2 to Part L Part I screw holes located on the side Attach Part L x2 to LEFT and RIGHT sides 14 Secure Part Q to top Part S with 1 screw each Part L Part M Part H Part Q P...

Page 40: ...cover install Extended framing kit bottom cover install Bottom cover Top Part O 18 Swing Top Part O out from B3 20 Attach corner brace Part P to the LEFT side and Part H with 4 screws from the top 21 Attach the opposite corner brace Part P to the RIGHT side and Part H with 4 screws from the top Swing Parts O out and attach Attach Part P Left to the LEFT SIDE H1 Attach Part P Right to the RIGHT SID...

Page 41: ...rall Dimensions Width 60 1 2 1537 mm Depth 18 11 16 475 mm Height min 80 2032 mm max 10 3 05 m Compact Kit Overall Dimensions Width 48 7 16 1230 mm Depth 18 11 16 475 mm Height min 80 2032 mm max 10 3 05 m Min Max Height measured from base of appli ance finished floor Bottom cover Bottom cover RIGHT SIDE LEFT SIDE I I S L pre assembled pre assembled M M H I Bottom cover Q N O B3 B2 J A A O O O J B...

Page 42: ...ge valve or electrical components Note It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel The appliance is designed to be used with 1 2 in 13 mm wall sheathing materials such as drywall plywood wood composites or non combustible materials Thicker materials may be used Refer to facing and finishing details in this manual Facing Material Facing ...

Page 43: ...he hot air exits through the ventilation openings only If using the optional heat wave kit this does not reduce the size of the ventilation grill The ventilation grill s must be a minimum 120 square inches regardless 4 Combustible material drywall wood wood panels etc may be brought up to this appliance top bottom and sides 5 Ensure that the material being used does not encroach anywhere in the ar...

Page 44: ...s painted on unit Glue can be used as an alternative Max 3 76 mm To Top of Enclosure 2 120in min Chase vent opening includes 1 2 drywall 117 mm 130 mm 914 mm Max 2 x 4 stud Max 2 x 4 stud CB40 Typical Installs MAXIMUM TV RECESS FLUSH TV WITH HEARTH 5 8 4 117 mm maximum TV recess using 1 2 13 mm drywall Flush wall TV recess using 1 2 13 mm drywall Max 36 Hearth 1 8 Max 5 Mantle 5 8 Max 4 TV recess ...

Page 45: ...he framing kit Prepare the Side Panels To prepare the side panels attach the appropriate spacer to each panel using the provided spacer screws The number of holes near the top of each panel can be used to identify each Side panel see parts list Bottom panel has 1 hole Middle panel has 2 holes Top panel has 3 holes Bottom and Middle Panels Attach Small Spacers to the bottom and middle panels and le...

Page 46: ... cover on the other side Keyhole on framing unit Close up of screw in keyhole Screw at back of panel 3 Attach the left and right bottom side panels by hooking the screws into the keyholes on the chase framing kit 4 Reach inside the framing and tighten the screws on the side panels until the sides are flush with the front panel see below Adjust side panel position by tightening screws from inside o...

Page 47: ...rom inside the framing 8 Install the top side panels these panels do not allow for the screws to be tightened once installed If these panels require adjusting pre tighten the screws before hanging the panels to obtain desired position of the panels Completed panel install 6 Install the two middle side panels and tighten the screws until the edges are aligned with the front panel and the lower side...

Page 48: ...glass and side glass panels if installed see manual for instructions 2 Remove drywall finishing trim by loosening 2 screws recycle trim CV40E Glass Trim Black Glass Installation Side panel Outer safety glass Glass Remove drywall trim 3 Carefully maneuver side trim piece into position sliding it from the front until the tabs on the side of the trim click into place with the unit 2 screws 4 Tighten ...

Page 49: ...th legs with the front hearth section Ensure the thumb screw is located facing the inside of the hearth and towards the top the hearth Bottom of hearth Thumbscrew location 3 Secure the leg with 2 screws on each side 4 screws total 4 Repeat on other side tooltip 5 10 leveling legs must be installed to the hearth See diagram below Min hearth height w o feet 8 1 2 216 mm Max hearth height 11 1 2 292 ...

Page 50: ...feet bottom 7 If using hearth panel kit glass hearth top remove removable trim 5 pieces from the unit prior to sliding hearth into position Loosen screws from inside the unit to remove trim removable trim removable trim 9 Temporarily place the hearth top finishing materials on top of the hearth and adjust height of the hearth by adjusting the leveling legs to ensure that the hearth top finishing m...

Page 51: ...e hearth framing kit hook the panel into place Repeat to install opposite side panel 4 Identify left and right side panels 6 If the side panel doesn t line up with the front panel follow the same procedure in Step 2 to align the panels The extended hearth panel kit is used in conjunction with the extended hearth framing kit The drywall finishing trim must be removed if using the Extended Hearth Wo...

Page 52: ...nt panel from the inside of the unit removable trim removable trim 1 Install the side panels first line up the screws on the inside of the panels with the keyholes on the unit Left Panel Right Panel 2 Hang the panels by matching the screws on the inside of the panels to the corresponding keyholes and lower the panel until the screws rest at the bottom of each keyhole If the side panels are loose r...

Page 53: ...rier glass if already installed See manual for detail instructions 2 Remove screw from hearth and retain install edge cover securing with screw previously removed from hearth 4 Install the glass hearth top 3 pieces in total apply a bead of silicone to the top of the hearth framing before placing the three pieces of glass in place Handle glass carefully Extended Hearth Glass Top Installation toolti...

Page 54: ...t 36 914 mm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 305 mm 9 229 mm L Clearance to a mechanical air supply inlet 3 91cm above if within 10 3m horizontally 72 1829 mm 36 914 mm b M Clearance above paved sidewalk or a paved driveway located on public property 84 2134 mm N Clearance under veranda porch deck or balcony 12 305 mm ...

Page 55: ...th 7 Black N A N A 4D7AB N A N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A N A Adjustable Length 12 Galvanized N A N A 4D12A N A SV4LA12 TC 4dLSI N A Adjustable Length 12 Black N A N A 4D12A N A SV4LBA12 TC 4dLSIB N A Extension Pipe 16 Galvanized 46DVA 16A N A N A N A N A N A N A Extension Pipe 16 Black 46DVA...

Page 56: ...limates 36 N A N A 4DAIS12 N A N A TM 4AS N A Wall Firestop 46DVA WFS N A N A N A N A TM 4TR VDV FS04 Offset Pipe Selection Use this table to determine offset pipe lengths Pipe Length L 4 x 6 5 8 Venting For specific instructions on venting components visit the manufacturers website listed below Run X Rise Y 0 0mm 4 7 8 124mm 13 7 8 340mm Simpson Direct Vent Pro www duravent com 6 152mm 8 203mm 16...

Page 57: ...sed Batteries are only used if power is lost within the home and serve as a secondary power source Insert the 4 AA type batteries in the battery compartment with the correct polarity 6 Place the slider into the cover plate 7 Put the Battery Holder switch in the OFF position to allow correct lineup for slider switch 8 Make sure the Battery Holder and cover plate words ON and UP are on the same side...

Page 58: ...ngth of combined chimney components Do not run positive venting after a negative run Venting Arrangements for Horizontal Terminations End of Line Horizontal Vent Chart RIGID PIPE MUST USE RIGID PIPE ADAPTOR PART 510 994 Note Rigid pipe is approved for up to 72 feet 21 95 m Note Flex pipe is approved for up to 40 feet 12 19 m using 2 X 946 756 20 foot flex kits Vent Restrictor Position This negativ...

Page 59: ...m 4 ft 1 22 m from the unit Minimum 1 ft 0 3 m prior to an elbow Minimum 1 ft 0 3 m following an elbow Minimum 1 ft 0 3 m prior to a termination cap When the inline blower is installed after a negative run for every foot of negative run the inline blower must be an equal distance or greater from the 90 degree elbow See example above Minimum 1 ft 0 3 m following an elbow Minimum 1 ft 0 3 m prior to...

Page 60: ...ion cap Max 72 21 95 m Min 4 1 22 m from top of unit to inline PV Min 55 1 4 Flex Vent RIGID PIPE MUST USE RIGID PIPE ADAPTOR 510 994 Note Rigid pipe is approved for up to 72 feet 21 95 m Note Flex pipe is approved for up to 40 feet 12 19 m using 2 X 946 756 20 foot flex kits Restrictor set on 0 fully open regardless of vent run Inline power vent location restrictions Minimum 4 ft 1 22 m from the ...

Page 61: ...rafting can result from high wind conditions near big trees or adjoining roof lines in these cases increasing the vent height may solve the problem Roof Pitch Minimum Vent Height Feet Meters flat to 7 12 2 0 61 over 7 12 to 8 12 2 0 61 over 8 12 to 9 12 2 0 61 over 9 12 to 10 12 2 5 0 76 over 10 12 to 11 12 3 25 0 99 over 11 12 to 12 12 4 1 22 over 12 12 to 14 12 5 1 52 over 14 12 to 16 12 6 1 83 ...

Page 62: ...lbows Note example shows two 900 elbows No negative runs Power Vent Kit Part 666 945 1 666 945 Power vent kit sold separately 1 946 219 P Adaptor pipe included w power vent kit 1 946 755 20 6 10 m Vertical Flex Kit sold separately includes 20 ft 6 10 m flex pipe with 10 spacers inner outer pipe 3 wall straps ceiling firestop roof brace flex to rigid adaptor roof support brace 36 in 914 mm rigid Du...

Page 63: ...ect inner flex pipe as shown Horizontal Terminations Inline Power Vent 4 x 6 5 8 Flex Vent These venting systems in combination with this model Direct Vent Gas Fireplace have been tested and listed as a direct vent heater system by Intertek The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in Exterior Vent Termination Locations section Rege...

Page 64: ...946 606 Vent Guard if required Part 946 506 P Standoff Wall Thimble Pipe Length Slip Section Adj Pipe Length Slip Power Vent Terminal Rigid Pipe Adaptor TM AstroCap Termination Cap Part 946 523 P Table 1 Power Vent Kit Part 666 945 1 770 994 Rigid Pipe Adaptor Sold separately 1 911 250 P 45 13 71 m 5 Wire BX Cable or Sold separately 1 911 251 P 90 27 43 m 5 Wire BX Cable Sold separately Amount req...

Page 65: ... 2 140 mm 6 152 mm 7 178 mm 8 1 2 216 mm 9 229 mm 10 254 mm 11 1 2 292 mm 12 305 mm 9 229 mm 14 1 2 368 mm 11 279 mm 14 5 8 371 mm Adj Pipe 15 381 mm 23 1 2 597 mm 17 432 mm 24 610 mm Adj Pipe Adj Pipe Length Rigid Pipe Adapter Part 510 994 o 90 Elbow Pipe Length Power Vent Trim Power Vent Terminal Frame Assembly Power Vent Frame Power Vent Kit Part 946 535 Table 1 Power Vent Kit with Vent Termina...

Page 66: ...66 City Series CB40EPV installation CV72EPV CB72EPVCB40EPV CC40EPV CV40EPV Inline Power Vent Vertical or Hortizontal Installation Instructions Inline Power Vent Dimensions Inline Power Vent Dimensions ...

Page 67: ...inted away from the appliance Diagram 1 Inline power vent oriented vertically Diagram 2 Inline power vent oriented horizontally Pressure switch orientation if inline power vent is oriented vertically see Diagram 1 Pressure switch orientation if inline power vent is oriented horizontally see Diagram 2 IMPORTANT The pressure switch must be oriented as shown below Gas Power Vent Installation Framing ...

Page 68: ...he pressure switch in a horizontal position follow the steps below 1 Remove the 2 screws connecting the pressure switch mount to the mounting bracket 2 Turn the mounting bracket 90 degrees line up the holes and screw the bracket back onto the mount Pressure switch side P Pressure switch side V Pressure switch installed IMPORTANT Pressure switch Part 911 112 must always be oriented vertically insid...

Page 69: ...figuration Diagram 1 2 51 mm clearance is required on sides in a vertical configuration Diagram 2 1 clearance is required on ends in a vertical configuration Diagram 1 A framed access hole with dimensions of 12 x 16 305 mm x 406 mm is required to access the access panel if the inline power vent is placed behind a wall Diagram 3 The access hole can be covered with an open air louver cover which all...

Page 70: ...um performance with each approved venting system it is highly recommended to apply Mill Pac sealant supplied to every inner pipe connection Failure to do so may result in drafting or performance issues not covered under warranty Horizontalrunsofventmustbesupportedevery 3 feet 0 9meter Wall straps are available for this purpose 6 Mark the wall for a square hole see chart to left forsize Thecenterof...

Page 71: ...e cap to the outer wall with the 4 supplied screws 5 Pull the centre inner and outer flex liner out enough to slip over the flue collars of the fire place You may wish to cut the liner shorter to make it more workable Do not bend liner more than 90 The liners must slip over the collars a minimum of 1 3 8 35 mm 6 Apply Mill Pac over the fireplace inner flue collar and slip the inner flex liner down...

Page 72: ... above the roofline due to its higher corrosion resistance Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes Note that for steep roof pitches the vertical height must be increased Diagram 3 Note For best results and optimum performance with each approved venting system Mill Pac sealantisst...

Page 73: ...e top side of the inline power vent to the underside of the flashing If required cut the flexible inner and outer pipe to the desired length 12 Put a bead of Mil Pac around the inner pipe adaptor supplied with the inline power vent and attach the inner pipe adaptor to the inner collar of the inline power vent see Diagram 3 next page 13 Put a bead of Mil Pac around the other end of the inner pipe a...

Page 74: ...or roof pitch and height requirements See Diagram 3a for securing method if 2 ft 0 61 m is insufficient and additional lengths are required this may be purchased separately See Simpson Duravent components list in the instruction manual for part numbers Flex Pipe Ceiling Firestop Roof Support Brace Flashing Storm Collar Termination Cap Ceiling Firestop Inline Power Vent Terminal Inner Pipe Adaptor ...

Page 75: ...ess and sagging of the vent pipe Wall straps are provided 3 in total for this purpose Round plumbersstrappingmaybeusediffurthersupportsarerequired NOTE Theinnerandouterpipesmaybecutifonlyashortlengthisrequired 2 Install spring spacers around 4 100 mm inner pipe as shown Slide outer flex pipe over and all the way down the 4 pipe 3 Apply a bead of Mill Pac around the perimeter of the 4 100 mm inner ...

Page 76: ...level To install the ceiling firestop firestop spacer in a flat ceiling or floor joist cut a 10 inch square hole frame it as show in Diagram 1 and install the ceiling firestop Slide the top attic insulation spacer onto the top of the attic insulation shield firestop see Diagram 1a Secure with 4 screws nails If more than one firestop is required these can be purchased separately NOTE The ceiling fi...

Page 77: ...p tie 2 Feed BX cable through the strain relief 6 Connect wires from pressure switch to wires from BX cable red to red and blue to blue Cap paired wires with supplied marrette Bundle and tighten zip tie installed in Step 3 7 Connect the black and white BX cable wires to the fan motor wires Cap paired wires with supplied marrette Bundle wires connected in step 6 Tighten zip tie NOTE After exposure ...

Page 78: ...tions on vinyl siding a 2 frame buffer zone must be created between the finishing and the vent Determine protrusion Determine ﬁnishing Set frame depth starting 2 of faceplate protrusion material thickness of faceplate 2 Run the venting and BX cable from the unit to the framed opening 3 Installthestrainrelief supplied tothebackofthePowerventmountbox 4 Strip the sheath from the BX cable to expose ap...

Page 79: ...pplied marrette Red Wire Ground Blue Wire Grommet in bracket Grommet in bracket Red to Red Black to Black Black to White 17 Connect remaining wires from the power vent motor to the BX cable black to black and black to white Cap paired wires with sup plied marrette NOTE After exposure to heat white wire will appear yellow blue wires will appear green 18 Reinstall rain guard and tighten screws 19 Re...

Page 80: ...Access panel removal VFUHZV FFHVV SDQHO VFUHZV 2 Install strain relief and nut as shown below Ensure that the nut is placed on the inner portion of firebox with strain relief on the outer for ease of securing BX cable Strain Relief Nut Strain Relief 3 Bring the BX cable through the strain relief as shown below An overall length of approx 22 559mm should be brought through 4 BX cable bare approx 6 ...

Page 81: ...moveIFCcoverbyloosening2screws Moveslightlytotheleftandout Ground Lug IFC Board 8 Attach ground wire from BX cable to existing ground lug located on the left hand side of the IFC Control board using supplied locker washer and nut Ground from BX 9 Tuckthe4completedwiresneatlynexttotheIFCboardasshownbelow 10 Secure BX cable to unit floor with supplied clamp as shown below 11 Secure BX cable to clamp...

Page 82: ...9 920 05 30 19 7 CV40EPV CB40EPV CC40EPV Junction Box 12 Reinstall IFC cover removed in Step 7 13 Once wiring is complete plug unit into power located on the left side of the unit to junction box 14 Reinstall access panel removed in Step 1 ...

Page 83: ...CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement NOTE A shutoff dante valve should be...

Page 84: ...el Electrical power must be brought to the appliance by a licensed electrician Item Part Description 1 911 006 Pilot Assembly NG 911 007 Pilot Assembly LP W840470 Pilot Assembly Gasket 2 911 138 Spark electrode 3 911 266 PV Integrated Burner Control 4 911 253 ASM Power Cord 5 N A Main Line 6 911 254 Wire Harness Pressure Switch Blue Red 7 N A Power Vent Cap 8 N A Fan Motor 9 N A Copper Line to Gro...

Page 85: ...in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We recommend using the gl...

Page 86: ...nel in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps in open position firmly onto surface of glass Bring handles together to close Open Closed 7 For 3 sided and corner units only Return to the side panel s and release the upper and lower clamps The springs will release and push the glass side panel...

Page 87: ...commend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty We recommend handling the glass with supplied vacuum clamps W...

Page 88: ...or 3 sided and corner units only With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note The side frame upper panel was made transparent to better illustrate the install this area is not visible when in...

Page 89: ...agency is re sponsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions sup plied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Cable from motor Conversion Kit 657 977 includes 1 911 191 Stepper Moto...

Page 90: ...ove pilot retainer clip with pliers and pull off the pilot cap to expose the pilot orifice 14 Unscrew the pilot orifice with the allen key then replace with the LPG pilot orifice and the pilot cap provided in the kit Installer Notice These instructions must be left with the appliance Pilot retainer clip 12 Remove burner orifice with a 3 8 wrench Use another wrench to hold on to the elbow behind th...

Page 91: ...itioned under the outer front base panel to secure the logo The logo should be about 3 inches from the right hand corner of the outer base Install outer front base panel 2 Install side panel the side panel is secured in place by existing magnets in the unit The CB40E can be equipped with optional steel inner panels CB40E 3 outer panels and 2 inner panels Turn off unit and allow to cool to room tem...

Page 92: ...ase panel as shown below 5 9 Install back side panels 6 7 these are held in position with magnets 10 Install outer safety barrier glass 3 pieces See manual for instructions 11 Reverse Step 1 to reassemble unit 12 Reverse steps to remove panels 6 Carefully manoeuvre the back glass panel 4 to the back wall of the firebox Center the glass panel and position bottom of panel into brackets installed in ...

Page 93: ...pected for scratches and dimples prior to installation All claims to be recorded at this time Claims for damage after installation will not receive consideration Black Enamel panels will discolor a little during normal operation This is normal and should not be considered a defect All hand and finger marks MUST be cleaned off with a soft cloth Use an ammonia based cleaner ie glass cleaner to remov...

Page 94: ...t be installed on and around burner only in amounts noted below CB40EPV Approved Media Where Used Quantity Fireglass starfire copper or black On burner 1 lbs 0 45 kg Glowing embers sea wool supplied with unit On burner 1 bag Natural Stones Around burner 1 box 15lbs 6 8 kg Ivory Natural Stones Around burner 1 box 15lbs 6 8 kg 3 4 19 mm Crushed black glass Around burner 3 5lbs 1 58 kg Crushed Icebur...

Page 95: ...erature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Install Black Fireglass 1 5lb and glowing wool on the burner as shown below Log Guides location of log guides 2 rear 1 front 5 Clip on the log guides position the rear guides by centering over the second and four...

Page 96: ...sure the installed optional media doesn t completely block the air flow ensure more than 50 of the airflow is open shown with 3 4 crushed black glass 11 Place Log 4 identify the pin locator and match with the left side pin on Log 1 Rest the other end of Log 4 on the indent in Log 2 as shown below 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the other end ...

Page 97: ...og set Glowing wool supplied with unit Part 946 634 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 3 5 2 4 6 7 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Install Black ...

Page 98: ...tor and match with the left side pin on Log 1 Rest the Log 4 on the indent in Log 2 as shown below 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on the indent in Log 3 as shown below 10 Before placing the next log spread the optional media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block...

Page 99: ...5 lb Black Fireglass purchased separately from log set Glowing wool supplied with unit 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into posi...

Page 100: ...nal media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block the air flow ensure more than 50 of the airflow is open shown with 3 4 crushed black glass 8 Place Log 3 to the right front corner of the burner Follow the mea surement as shown 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on th...

Page 101: ... the knock out to secure BX cable Attach the black wire hot white wire neutral and ground wire to the appropriate terminals on the receptacle 4 Attach receptacle to electrical box with 2 screws and receptacle cover with 1 screw tooltip 5 Run the BX cable from the back of the electrical box and route through the framing using the supplied ties use larger holes in framing to accom modate cable ties ...

Page 102: ...ng with 2 screws per side See below 13 Repeat steps 3 8 for all electrical PVR etc connections 14 After applying the finishing material to the framing kit secure TV kit trim piece with 2 screws as shown above See step 9 See manual for minimum TV mounting height See manual for minimum TV mounting height 1 2 3 NOTE The finishing trim kit for this TV box is 1 1 2 38mm deep and de signed flush to the ...

Page 103: ... at slightly different rates which can cause ticking and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audi...

Page 104: ...ssInstallation section REPLACEMENT GLASS CB40EPV Outer Safety Glass Front Tempered Part 940 438 P Outer Safety Glass Right Side Tempered Part 940 439 P Outer Safety Glass Left Side Tempered Part 940 440 P Inner Glass Front Ceramic Part 940 436 P Inner Glass Side Ceramic Part 940 437 P Maintenance Instructions 1 Always turn off the gas valve before cleaning Forrelighting refertolightinginstructions...

Page 105: ...upper inside front of the firebox and remove 4 Loosen 2 screws on each side of individual inner light cover and remove 5 Remove glass cover by using a flat head screwdriver to pry the tab securing the glass assembly in place 6 Replace bulb and reverse steps to complete procedure NOTE Do not handle bulb with bare hands Use packaging or a tissue to hold new bulb when replacing Regency Part 911 208 O...

Page 106: ...e instructions in this manual 4 Remove all media and logs if installed set aside 5 Remove inner base panel 7 Remove 16 screws in locations shown below 8 Lift valve tray out partially and disconnect flexible gas connection on the valve inlet side remove valve tray replace with new valve tray 9 Reverse steps 6 1 to complete Inner base panel Remove 16 screws securing valve tray CB40EPV shown 6 Loosen...

Page 107: ...ydisconnectingblackandblackwireandwhite and black wire Diagram 8 The power vent motor is now free from the unit 5 Loosen 4 screws and slide shield up and out Diagram 2 Once access to the power vent housing is achieved you can remove the pressure switch and fan motor 6 Remove the pressure switch by disconnecting the red and blue wires from the pressure switch Diagram 3 7 Disconnect the hose from th...

Page 108: ...l was installed for servicing from inside 1 Turn off the power 2 Remove8Phillipsheadscrewsfromtherearofthepowervent seeDiagram1 3 Slide the power vent housing out through the back as shown in Diagram 2 4 Turn the power vent over to the front side Diagram 3 5 Follow Steps 1 9 on previous page Front of power vent Diagram 1 Diagram 2 Diagram 3 ...

Page 109: ...pressure switch bracket to the power vent bracket mount Diagram 3 Once the pressure switch is free it is possible to replace it by removing 1 one Phillips head screw holding the pressure switch to the mounting bracket Diagram 4 Replacing the power vent motor 1 Turn off power supply 2 Loosen 6 x 1 4 6 mm hex screws slightly 3 Turn power vent motor counter clockwise and lift out Diagram 5 4 Disconne...

Page 110: ...d be checked by a licensed gas service technician during the annual service check Your unit may require more frequent maintenance checks if you notice any changes in how it operates Operational changes to look for can include but are not limited to extended start up time increased fan noise residue carbon build up white build up on the glass firebox increased operating noise etc Should any of thes...

Page 111: ...38 Flame Electrode 0 915 020 N S 910 432 Novasit Pilot Tubing With Nuts N S 911 039 Two Way Pilot Hood N S 911 137 Pilot Hood Clip N S 904 658 Inlet Flex Line Gas SS Steel 24 inch N S 904 606 Fitting 90 Street Elbow Extruded N S 904 165 Fitting 3 8 Male Flarex Mpt Strt Adaptor N S W840470 Pilot Assembly Gasket N S 656 040 Valve Assembly Gasket N S 656 039 Burner Orifice Mount Gasket N S 911 175 Ha...

Page 112: ...ass Starfire 1 4 in 6 mm 5Lb 2 27 kg Pkg N S 946 780 Crushed Glass Coal Black 3 4in 19 mm 3 5 Lbs 1 59 kg N S 946 781 Crushed Glass Iceberg Chips 3 4in 19 mm 3 5 Lbs 1 59 kg N S 946 735 Firebeads Black 1 Lb 0 45 kg Pkg N S 946 736 Firebeads Sangria Luster 1 Lb 0 45 kg Pkg N S 946 737 Firebeads Glacier Ice 1 Lb 0 45 kg Pkg N S 946 738 Firebeads Caramel Luster 1 Lb 0 45 kg Pkg N S 946 739 Firebeads ...

Page 113: ...City Series CB40EPV 113 parts list 16 12 22 21 18 20 19 9 26 25 8 11 26 16 16 6 23 5A 27 17 16 ...

Page 114: ...t Faceplate 6 946 130 Power Vent SS Outer Perimeter Trim 7 946 157 Power Vent SS Water Deflector 8 911 047 Silicone Tubing Sold Per Foot 6 inches required For Power Vent 9 946 163 Pressure Switch Sensor Bracket 10 946 539 Power Vent Outer Intake Assembly N S 946 540 Power Vent Inner Intake Assembly N S 946 535 Power Vent Horizontal Termination Cap N S 911 254 Pressure Switch Wire Harness Blue Red ...

Page 115: ...y 9 936 194 Starter Collar Gasket 10 923R Simpson Duravent Collar 11 666 180 Outer Flue Gasket 12 N A Ceramic Paper 13 N A Outer Cover 14 666 170F Bypass Plate 15 N A Ceramic Plate 19 666 172 Pressure Switch Bracket Holder 20 666 173 Pressure Switch Bracket Mount 21 666 174 Mounting Leg with Heat Shield 22 911 047 Silicone Hose sold per foot 1 foot required 23 911 047 Silicone Hose sold per foot 1...

Page 116: ...s Wiring Switches Blowers Blower Control Module Battery Pack Remote Control Systems 2 Enamel Panels 1 Venting Venting Components 1 All Stainless steel surrounds 1 All Firebox Media Crystals Firebeads Volcanic Ceramic Spa Stones 1 All hardware 1 Mesh Glass Safety Barriers 1 Accent Light Bulbs 1 Glass Crazing 1 Conditions Warranty protects against defect in manufacture or FPI factory assembled compo...

Page 117: ...lation error installation by an unqualified installer incorrect chimney components including but not limited to cap size or type operator error abuse misuse use of improper fuels lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados earthquakes floods lightning strikes bolts or acts of terrorism or war which result in malfunction of the appliance are ...

Page 118: ...uld consult their local provincial or national legal codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtain warranty service In the event the authorized selling dealer is unable to provide warranty service please contact FPI by mail at the address listed below Please include a brief descrip...

Page 119: ...or us to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product Details Product Model required Dealer Details Dealer Name required Dealer Address Dealer Phone Installer Date Installed mm dd yyyy Your Contact Details required Name Address Phone Email For purchases made in CANA...

Page 120: ...120 City Series CB40EPV ...

Page 121: ...City Series CB40EPV 121 notes ...

Page 122: ...122 City Series CB40EPV notes ...

Page 123: ...City Series CB40EPV 123 warranty ...

Page 124: ..._______________________________________________________ Phone _______________________________________________________ Date Installed __________________________________________________ Serial _______________________________________________________ Regency and City Series are trademarks of FPI Fireplace Products International Ltd Copyright 2022 FPI Fireplace Products International Ltd All rights res...

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