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Information concerning the operating manual 

 

 

 

4 —  English  

Vacuum spray degassing — 28.08.2019 - Rev. B 

 

 

 

1

 

Information concerning the operating manual 

 

This operating manual is an important aid for ensuring the safe and reliable functioning of the device. 
The operating manual will help you to: 
• 

avoid any risks to personnel. 

• 

become acquainted with the device. 

• 

achieve optimal functioning. 

• 

identify and rectify faults in good time. 

• 

avoid any faults due to improper operation. 

• 

cut down on repair costs and reduce the number of downtimes. 

• 

improve the reliability and increase the service life of the device. 

• 

avoid causing harm to the environment. 

 
Reflex Winkelmann GmbH accepts no liability for any damage resulting from failure to observe the information in this operating 
manual. In addition to the requirements set out in this operating manual, national statutory regulations and provisions in the 
country of installation must also be complied with (concerning accident prevention, environment protection, safe and professional 
work practices, etc.). 

 

 

 

Note! 
Every person installing this equipment or performing any other work at the equipment is required to carefully read 
this operating manual prior to commencing work and to comply with its instructions. The manual is to be provided to 
the device operator and must be stored near the device for access at any time. 

 

 

2

 

Liability and warranty 

 

The device has been built according to the state of the art and recognised safety rules. Nevertheless, its use can pose a risk to life 
and limb of personnel or third persons as well as cause damage to the system or other property. 
It is not permitted to make any modifications at the device, such as to the hydraulic system or the circuitry. 
The manufacturer shall not be liable nor shall any warranty be honoured if the cause of any claim results from one or more of the 
following causes: 
• 

Improper use of the device. 

• 

Unprofessional commissioning, operation, service, maintenance, repair or installation of the device. 

• 

Failure to observe the safety information in this operating manual. 

• 

Operation of the device with defective or improperly installed safety/protective equipment. 

• 

Opening the housing of the electrical controller. 

• 

Failure to perform maintenance and inspection work according to schedule. 

• 

Use of unapproved spare parts or accessories. 

 
Prerequisite for any warranty claims is the professional installation and commissioning of the device. 

 

 

 

Note! 
Arrange for specialist personnel to carry out commissioning and annual maintenance. 

 

 

3

 

Safety 

 

3.1

 

Explanation of symbols 

 

The following symbols and signal words are used in this operating manual.  

 

 

 DANGER

 

 

Danger of death and/or serious damage to health 
• 

The sign, in combination with the signal word 'Danger', indicates imminent danger; failure to observe the safety 
information will result in death or severe (irreversible) injuries. 

 

 

 

Summary of Contents for Servitec S

Page 1: ...Vacuum spray degassing 28 08 2019 Rev B Servitec S GB Operating manual Original operating manual...

Page 2: ......

Page 3: ...stem 15 6 4 Switching and make up variants 16 6 4 1 Pressure dependent Magcontrol make up mode 17 6 4 2 Level dependent Levelcontrol make up mode 17 6 5 Electrical connection 18 6 5 1 Terminal diagram...

Page 4: ...e for access at any time 2 Liability and warranty The device has been built according to the state of the art and recognised safety rules Nevertheless its use can pose a risk to life and limb of perso...

Page 5: ...nnel or specially trained personnel only The electric connections and the wiring of the device must be executed by a trained electrician in accordance with all applicable national and local regulation...

Page 6: ...em or the circuitry 3 6 Residual risks The device has been manufactured using state of the art technology Despite this residual risks cannot be excluded WARNING Risk of fire due to open ignition sourc...

Page 7: ...tems in which interruptions of operations due to dissolved or free gases The device provides the following safety features No direct intake of air thanks to a regulation of the pressure maintenance wi...

Page 8: ...he spray pipe The DC feed during WC make up degassing to the vacuum spray tube VT is open Gas rich water is sprayed into the spray tube via a nozzle The system is set up so that the pump draws more wa...

Page 9: ...ry make up request during continuous or interval degassing The make up volume is monitored via the make up time and the make up cycles Make up variants There are two make up variants for the device Th...

Page 10: ...shipping document for the initial shipment and the content is shown on the packaging Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us imme...

Page 11: ...th the accessories and optional equipment 5 Technical data Note The following values apply for all systems Permissible operating temperature Permissible make up water operating temperature Permissible...

Page 12: ...e work is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or ma...

Page 13: ...n DN 15 according to DIN EN 1717 Electric connection 230 V 50 Hz 10 A with upstream RCD tripping current 0 03 A Note Shut off valves must be used at the connection point to the pipe network Note We re...

Page 14: ...the facility system temperature The device is pre wired and must be adapted to match the local facility system conditions Proceed as follows 1 Complete the water side connections from the device to th...

Page 15: ...ptional equipment and accessories see chapter 4 5 Optional equipment and accessories on page 10 6 DC degassing line degassed water Proceed as follows Connect the DC degassing lines in the V main volum...

Page 16: ...WC make up line 3 Note Avoid a device fault Ensure that manual water make up to the facility system is possible Note Use a pressure reducer in the WC make up line if the idle pressure exceeds 6 bar 6...

Page 17: ...egassing lines are connected close to the bladder expansion vessel This ensures that the pressure monitoring for water make up is provided 6 4 2 Level dependent Levelcontrol make up mode Operating mod...

Page 18: ...ndard systems and are limited to the necessary user provided connections 1 Disconnect the system from the power source and secure it against unintentional reactivation 2 Remove the cover DANGER Risk o...

Page 19: ...l via L N User optional 5 P4 3 6 WM1 Insufficient water external digital input User optional 7 WM2 4 8 K1 Contact water meter User optional 9 K2 5 10 24 V Conductivity analogue input 4 20 mA User opti...

Page 20: ...n the operating manual The settings in the controller match the local conditions Note When any factory set values of the device are changed you must enter this information in the Maintenance certifica...

Page 21: ...irectly entered together with the pressure dependent regulated make up at the Servitec device in systems with an expansion vessel via the Reflex Control Smart operating app The value is determined at...

Page 22: ...ed During commissioning continuous degassing is automatically activated to remove any residual free or dissolved gases from the system The times for continuous and interval degassing can be set in the...

Page 23: ...s completed interval degassing starts automatically Interval degassing This mode comprises repeating intervals There is an idling time between the intervals 8 1 2 Stop mode On the controller press Sto...

Page 24: ...g operation Flashes during vacuum test 4 Stop button LED For stop mode Lights up yellow 5 Auto button LED For automatic mode Acknowledge error messages Lights up green 6 Error LED Lights up red if an...

Page 25: ...ked 4 Check the system s pressure expansion vessel 06 100 Hz 02 1 Hz 03 1Hz 02 1 Insufficient water 1 Dirt trap clogged 2 Feed pipe blocked 1 Clean the dirt trap 2 Unblock the feed pipe check the make...

Page 26: ...ontinuous stop 4 h 1 The system has been in stop mode for more than 4 hours Set the controller to automatic mode by pressing the Auto button on the system 06 100 Hz 04 Stop LED flashes 1 Hz 20 Make up...

Page 27: ...due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot...

Page 28: ...dirt trap in the degassing pipe must be cleaned no later than after the expiry of the continuous degassing time Check the dirt traps after every filling action or extended operation 1 Press Stop on t...

Page 29: ...is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engine...

Page 30: ...the device Then disconnect the device from all electrical power sources Proceed as follows 1 Set the device controller to stop mode 2 Close the connections from the device for the degassing pipes 3 T...

Page 31: ...llowing included materials are fully recyclable EPP housing ABS front cover of the controller PP back cover of the controller 13 Appendix 13 1 Reflex Customer Service Central customer service Switchbo...

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Page 34: ...SI1916enB 09 19 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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