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Commissioning 

 

 

 

Vacuum spray degassing — 28.08.2019 - Rev. B 

 

English — 21 

 

 

7.1

 

Requirements for initial commissioning 

 

The device will be ready for commissioning when the tasks described in the "Installation" chapter have been completed. 
• 

The device has been mounted. 

• 

The connections of the device to the system has been created and the facility system pressure maintenance is operational. 
–  

Degassing line to the facility system. 

–  

Degassing line from the facility system. 

• 

The water-side connection of the device to the make-up has been created and is operational, if automatic make-up is 
required. 

• 

The connection pipes of the device have been purged and cleaned of welding residue and dirt before commissioning. 

• 

The entire system is filled with water and all gases have been vented in order to ensure a circulation through the entire 
system. 

• 

The electrical connection has been created according to applicable national and local regulations. 

 

 

7.2

 

Setting the minimum operating pressure for Magcontrol 

The "P

0

" minimum operating pressure is only directly entered 

together with the pressure-dependent regulated make-up at 
the Servitec device in systems with an expansion vessel via the 
Reflex Control Smart operating app. The value is determined 
at the pressure maintenance location. 
 

 

 

 

Description 

Calculation 

 

p

st

 

Static pressure 

= static head (h

st

)/10 

 

p

0

 

Minimum operating 
pressure 

= p

st

 + 0.2 bar 

(recommended) 

 

p

a

 

Initial pressure (cold 
water filling pressure) 

= p

0

 + 0.3 bar 

 

p

e

 

Final pressure 

≤ p

Sv

 - 0.5 bar (for p

Sv

 

≤ 5.0 

bar) 

 

p

Sv

 

Safety valve actuating 
pressure 

= p

0

 + 1.2 bar (for p

Sv

 

≤ 5.0 

bar) 

 

 

 

 

 

 
The calculation of the minimum operating pressure can be directly calculated and saved during initial commissioning using the 
Reflex Control Smart app for configuration. Please always check the correct inlet pressure of the expansion vessel in the system. 
Proceed as follows: 
1. 

In the app, set the controller to "Magcontrol”. 

2. 

Determine the “P

0

” minimum operating pressure of the device relative to the “p0” initial pressure of the expansion vessel. 

 

• 

The device is installed at the same level as the 

expansion vessel (∆h

st

 = 0). 

– 

P

0

 = p0* 

• 

The device is installed at a lower level than the 
expansion vessel. 
–  

P

0

 = p0 + 

∆h

st

/10* 

• 

The device is installed at a higher level than the 
expansion vessel. 
–  

P

0

 = p0 - 

∆h

st

/10* 

 

*  

p0 in bar, ∆h

st 

in m 

 

 

Summary of Contents for Servitec S

Page 1: ...Vacuum spray degassing 28 08 2019 Rev B Servitec S GB Operating manual Original operating manual...

Page 2: ......

Page 3: ...stem 15 6 4 Switching and make up variants 16 6 4 1 Pressure dependent Magcontrol make up mode 17 6 4 2 Level dependent Levelcontrol make up mode 17 6 5 Electrical connection 18 6 5 1 Terminal diagram...

Page 4: ...e for access at any time 2 Liability and warranty The device has been built according to the state of the art and recognised safety rules Nevertheless its use can pose a risk to life and limb of perso...

Page 5: ...nnel or specially trained personnel only The electric connections and the wiring of the device must be executed by a trained electrician in accordance with all applicable national and local regulation...

Page 6: ...em or the circuitry 3 6 Residual risks The device has been manufactured using state of the art technology Despite this residual risks cannot be excluded WARNING Risk of fire due to open ignition sourc...

Page 7: ...tems in which interruptions of operations due to dissolved or free gases The device provides the following safety features No direct intake of air thanks to a regulation of the pressure maintenance wi...

Page 8: ...he spray pipe The DC feed during WC make up degassing to the vacuum spray tube VT is open Gas rich water is sprayed into the spray tube via a nozzle The system is set up so that the pump draws more wa...

Page 9: ...ry make up request during continuous or interval degassing The make up volume is monitored via the make up time and the make up cycles Make up variants There are two make up variants for the device Th...

Page 10: ...shipping document for the initial shipment and the content is shown on the packaging Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us imme...

Page 11: ...th the accessories and optional equipment 5 Technical data Note The following values apply for all systems Permissible operating temperature Permissible make up water operating temperature Permissible...

Page 12: ...e work is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or ma...

Page 13: ...n DN 15 according to DIN EN 1717 Electric connection 230 V 50 Hz 10 A with upstream RCD tripping current 0 03 A Note Shut off valves must be used at the connection point to the pipe network Note We re...

Page 14: ...the facility system temperature The device is pre wired and must be adapted to match the local facility system conditions Proceed as follows 1 Complete the water side connections from the device to th...

Page 15: ...ptional equipment and accessories see chapter 4 5 Optional equipment and accessories on page 10 6 DC degassing line degassed water Proceed as follows Connect the DC degassing lines in the V main volum...

Page 16: ...WC make up line 3 Note Avoid a device fault Ensure that manual water make up to the facility system is possible Note Use a pressure reducer in the WC make up line if the idle pressure exceeds 6 bar 6...

Page 17: ...egassing lines are connected close to the bladder expansion vessel This ensures that the pressure monitoring for water make up is provided 6 4 2 Level dependent Levelcontrol make up mode Operating mod...

Page 18: ...ndard systems and are limited to the necessary user provided connections 1 Disconnect the system from the power source and secure it against unintentional reactivation 2 Remove the cover DANGER Risk o...

Page 19: ...l via L N User optional 5 P4 3 6 WM1 Insufficient water external digital input User optional 7 WM2 4 8 K1 Contact water meter User optional 9 K2 5 10 24 V Conductivity analogue input 4 20 mA User opti...

Page 20: ...n the operating manual The settings in the controller match the local conditions Note When any factory set values of the device are changed you must enter this information in the Maintenance certifica...

Page 21: ...irectly entered together with the pressure dependent regulated make up at the Servitec device in systems with an expansion vessel via the Reflex Control Smart operating app The value is determined at...

Page 22: ...ed During commissioning continuous degassing is automatically activated to remove any residual free or dissolved gases from the system The times for continuous and interval degassing can be set in the...

Page 23: ...s completed interval degassing starts automatically Interval degassing This mode comprises repeating intervals There is an idling time between the intervals 8 1 2 Stop mode On the controller press Sto...

Page 24: ...g operation Flashes during vacuum test 4 Stop button LED For stop mode Lights up yellow 5 Auto button LED For automatic mode Acknowledge error messages Lights up green 6 Error LED Lights up red if an...

Page 25: ...ked 4 Check the system s pressure expansion vessel 06 100 Hz 02 1 Hz 03 1Hz 02 1 Insufficient water 1 Dirt trap clogged 2 Feed pipe blocked 1 Clean the dirt trap 2 Unblock the feed pipe check the make...

Page 26: ...ontinuous stop 4 h 1 The system has been in stop mode for more than 4 hours Set the controller to automatic mode by pressing the Auto button on the system 06 100 Hz 04 Stop LED flashes 1 Hz 20 Make up...

Page 27: ...due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot...

Page 28: ...dirt trap in the degassing pipe must be cleaned no later than after the expiry of the continuous degassing time Check the dirt traps after every filling action or extended operation 1 Press Stop on t...

Page 29: ...is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engine...

Page 30: ...the device Then disconnect the device from all electrical power sources Proceed as follows 1 Set the device controller to stop mode 2 Close the connections from the device for the degassing pipes 3 T...

Page 31: ...llowing included materials are fully recyclable EPP housing ABS front cover of the controller PP back cover of the controller 13 Appendix 13 1 Reflex Customer Service Central customer service Switchbo...

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Page 34: ...SI1916enB 09 19 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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