Reflex Servimat L Operating Manual Download Page 10

Installation 

10 

  English  

Servimat M/L — 28.01.2021

 

Optional equipment and accessories see chapter 4.6 "Optional 
equipment and accessories"
 on page 6  

Heat generator 

Servimat 

Primary tank connection set 

Primary tank 

Reflex rapid-action coupling R 1 x 1 

Secondary tank 

EC 

Degassing line 

 

Gas-rich water from the system

 

Degassed water to the system

LIS 

Level sensor  

WC 

Make-up pipe 

MAG 

Expansion vessel 

If required, install a bladder expansion vessel MAG ≥ 140 litres

 (Reflex N, for 

example). It reduces the switching frequency and can be also used in the 
individual protection of the heat generators. The p0 setting of the bladder 
expansion vessel (MAG) should be identical to the p0 setting of the controller. 
According to DIN / EN 12828, the installation of shut-off devices between the 
appliance and the heat generator is required for heating systems. Otherwise 
secure locking mechanisms must be fitted. 

Installation detail of the "DC" degassing line 
Connect the "DC" degassing lines as shown below. 

 

Ensure that particulate dirt cannot enter and thus create an overload of the 
"ST" dirt trap. 

 

Connect the degassing line for gas-rich water upstream of the degassing
line for degassed water in system direction of flow. 

 

The water temperature must be in the range 0 °C 

 70 °C. The return line 

side should be preferred for heating systems. This ensures the permissible 
temperature range for degassing. 

6.3.5

Fitting the thermal insulation 

Install the optional thermal insulation (2) around the primary tank (1) and close 
the insulation with the zip fastener. 



Note! 
For heating systems, insulate the primary tank and the "EC" expansion
lines against heat loss.  

Thermal insulation is not required for either the primary tank top 
or the secondary tank. 



Note! 
On-site, install thermal insulation when condensate forms.

6.3.6

Fitting the level sensor 

ATTENTION 

Damage to the pressure load cell due to unprofessional installation 
Incorrect installation may result in damage to the "LIS" level sensor, 
malfunctioning and incorrect measurements from the pressure load cell. 

 

Comply with the instructions regarding the installation of the pressure 
load cell. 

The "LIS" level sensor uses a pressure load cell. This pressure pick-up is to be 
installed after the primary tank has been placed at its final position, see 
chapter 6.3.4 "Tank installation" on page 9 . Comply with the following 
instructions: 

 

Remove the transport securing device (squared timber) at the vessel base 
of the primary tank. 

 

Replace this transport securing device with the pressure load cell.

In the case of a tank volume of 1000 l (Ø 1000 mm) or more, use the 
supplied screws to attach the pressure load cell at the vessel base of
the primary tank. 

 

Avoid shock-type loading of the pressure load cell by, for example, 
subsequent alignment of the vessel. 

 

Use flexible hoses to connect the primary tank and the first secondary tank.

Use only the supplied connection sets, see chapter 6.3.4 "Tank
installation" on
 page 9 . 

 

Perform a null balancing of the filling level when the primary tank is 
aligned and fully emptied, see chapter 9.3.1 "Customer menu" on page 18 .

Standard values for level measurements: 

Primary tank 

Measuring range 

200 l 

 4 bar 

300 

 500 l 

 10 bar 

600 

 1000 l 

 25 bar 

1500 

 2000 l 

 60 bar 

3000 

 5000 l 

 100 bar 

6.4

Electrical connection 

 DANGER 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device.

 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical engineering 
regulations. 

Summary of Contents for Servimat L

Page 1: ...Servimat M L 09 04 2019 Pressure maintenance with degassing GB Operating manual Original operating manual...

Page 2: ...nstallation and commissioning certificate 13 7 Commissioning 13 7 1 Checking the requirements for commissioning 13 7 2 Determining the P0 minimum operating pressure for the controller 13 7 3 Filling t...

Page 3: ...ice on page 25 3 Safety 3 1 Explanation of symbols The following symbols and signal words are used in this operating manual DANGER Danger of death and or serious damage to health The sign in combinati...

Page 4: ...afety clothing gloves and goggles for example 4 Description of the device 4 1 Description The Servimat is a pump controlled pressure maintaining make up and degassing station for heating and cooling w...

Page 5: ...water from the primary tank back into the system The pressure in the facility system rises The controller ensures that the pressure is maintained further supported by the stabilisation provided by th...

Page 6: ...ontent is shown on the packing Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us immediately of any transport damage Basic pressure maintena...

Page 7: ...54 G1 1360 146 6 bar 400 740 65 G1 1345 133 Type D mm Weight kg Connection inches H mm h mm 6 bar 500 740 78 G1 1560 133 6 bar 600 740 94 G1 1810 133 6 bar 800 740 149 G1 2275 133 6 bar 1000 740 740...

Page 8: ...ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pipes are connected from the device to the system wit...

Page 9: ...tank Ensure that you connect the connection set for the overflow collector to the connection 2 below the label 1 Interchanging the connections may cause the pump to run dry For tanks up to 740 mm Con...

Page 10: ...mal insulation when condensate forms 6 3 6 Fitting the level sensor ATTENTION Damage to the pressure load cell due to unprofessional installation Incorrect installation may result in damage to the LIS...

Page 11: ...ain circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushings at the rear of the connection component M16 or M20 for example 4 Thread all cables to be connected thro...

Page 12: ...44 E1 E1 Contact water meter Factory provided 45 E2 Insufficient water switch E2 LSL 51 GND 52 24 V supply 53 0 10 V correcting variable 54 0 10 V feedback 55 GND Pressure relief valve control ball va...

Page 13: ...on in the Maintenance certificate see chapter 10 5 Maintenance certificate on page 24 For the installation Place date Company Signature For the commissioning Place date Company Signature 7 Commissioni...

Page 14: ...height 18 m run on temperature 70 C 158 F safety temperature 100 C 212 F Example calculation for suction pressure maintenance P0 pst pD 0 2 bar pst hst 10 pst 18 m 10 pst 1 8 bar pD 0 0 bar at a safet...

Page 15: ...the VT vacuum spray pipe The venting screw at the PU pump 8 After successful conclusion of the vacuum test open the ball valve 2 9 If the controller displays the Insufficient water error message ackno...

Page 16: ...ure relief valve WV1 Safe Control make up valve MKH3 Opening closing of tank spray pipe to the system The change in the filling level and the tank pressure are indicated on the display Note Manual ope...

Page 17: ...ully calibrated 9 3 Modifying the controller s start routine Note For handling the operator panel see chapter 9 1 Operator panel on page 17 The start routine is used to set the required parameters for...

Page 18: ...ccessfully completed you cannot commission the device In this case please contact Customer Service see chapter 12 1 Reflex Customer Service on page 25 9 Once null balancing has concluded successfully...

Page 19: ...ress X to cancel your input without saving the new settings The controller automatically opens again the list 9 3 2 Service menu This menu is protected with a password It can be accessed only by the R...

Page 20: ...24 hours The times for interval degassing are stored in the Service menu Daily start of interval degassing is at 8 00 a m Note Manual activation of the degassing program takes place in the customer me...

Page 21: ...valve does not open Check set value in the Customer or Service menu Clean the dirt trap Check functioning of the PV1 solenoid valve If necessary manually add water 03 High water YES Set value exceeded...

Page 22: ...and reset the maintenance counter upon completion Quit 24 Replace cartridge Set value for soft water capacity exceeded Replace cartridges Set soft water capacity Quit 25 Datalogger No SD card inserte...

Page 23: ...ng the dirt trap on page 23 Annually Clean the dirt trap see chapter 9 3 1 Customer menu on page 18 Depending on the operating conditions Check the controller settings see chapter 9 3 3 Default settin...

Page 24: ...13 Level sensor at the primary tank Preparation 1 Switch to Automatic mode 2 Close the cap valves upstream of the tanks and the EC expansion lines 3 Record the displayed filling level value in 4 Drain...

Page 25: ...hot medium can cause burns Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles CAUTION Risk of burns on hot surfaces Hot surf...

Page 26: ...SI1870enC 9127065 01 21 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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