Reflex Servimat L Operating Manual Download Page 9

Installation 

Servimat M/L — 28.01.2021

 

English  

 9 

6.3.4

Tank installation 

ATTENTION 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 

 

Ensure that pipes are connected from the device to the system without 
them being stressed or strained. 

 

If necessary, provide support structures for the pipes or equipment.

ATTENTION 

Device damage resulting from dry running of the pump 
If the pump is incorrectly connected, there is a risk of dry-running. 

 

Ensure that the connections for the overflow collector and the pump are
not interchanged. 

 

Ensure correct connection of the pump to the primary tank.

(All data in mm) 

Comply with the following notes regarding the installation of the primary tank 
and the secondary tanks. 

 

All flange openings at the tanks are viewing and maintenance openings.
Install the primary tank and the secondary tanks, if provided, with 
sufficient spaces at the sides and the top. 

 

Install the tanks on a level surface.

 

Ensure rectangular and free-standing position of the tanks.

 

If you use secondary tanks in addition to the primary tank, ensure that all
tanks are of the same type and dimensions. 

 

Do not attach the tanks to the flooring to ensure the functioning of the
"LIS" level sensor. 

 

Install the control unit on the same level as the tanks.

1  Adhesive label 

3  "Pump" connection set 

2  "Overflow collector" connection set 

4  Secondary tank connection 

set 

 

Align the primary tank.

The distance of the primary tank to the control unit must match the 
length of the connection set. 

 

Connect the connection set (2) and (3) with the screw fittings and gaskets
to the connections at the lower tank flange of the primary tank. 

Ensure that you connect the connection set for the overflow collector
to the connection (2) below the label (1). 

 

Interchanging the connections may cause the pump to run dry.

For tanks up to 740 mm Ø:

 

Connect the connection set (2) and (3) to the two free 1-inch
barrel nipples at the tank flange. 

 

Connect the connection set (4) of the secondary tank to the T-
joint at the outlet of the tank flange. 

For tanks from 1000 mm Ø:

 

Connect the connection set (2) to the 1-inch barrel nipple of
the tank flange. 

 

Connect the connection sets (3) and (4) to the T-joint at the 1-inch barrel
nipple of the tank flange. 



Note! 
If necessary, install the supplied connection set (4) at the optional
secondary tank. Connect the connection set (4) with a user-supplied 
flexible pipeline to the primary tank. 

6.3.4.1

 

Connection to the facility system 

 CAUTION 

Hot water vapour can cause burns to skin and eyes. 
Hot steam can escape from the safety valve. The hot steam will cause scalding of 
the skin and eyes. 

• 

Ensure that the blow-off line of the safety valve is routed so that injuries
are not possible. 

ATTENTION 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 

 

Ensure that pipes are connected from the device to the system without 
them being stressed or strained. 

 

If necessary, provide support structures for the pipes or equipment.

6.3.4.2

 

Degassing line to the system 

The device requires two "DC" degassing lines to the system. One degassing line is 
intended for gas-rich water from the system, and the other one serves to return 
the degassed water to the system. Shut-off devices for both degassing lines have 
been pre-installed at the device. The connections of the degassing lines must be 
made within the main flow volume of the facility system. 

Device installation in a heating system 

 Pressure maintenance with diaphragm-

type expansion vessel  

Summary of Contents for Servimat L

Page 1: ...Servimat M L 09 04 2019 Pressure maintenance with degassing GB Operating manual Original operating manual...

Page 2: ...nstallation and commissioning certificate 13 7 Commissioning 13 7 1 Checking the requirements for commissioning 13 7 2 Determining the P0 minimum operating pressure for the controller 13 7 3 Filling t...

Page 3: ...ice on page 25 3 Safety 3 1 Explanation of symbols The following symbols and signal words are used in this operating manual DANGER Danger of death and or serious damage to health The sign in combinati...

Page 4: ...afety clothing gloves and goggles for example 4 Description of the device 4 1 Description The Servimat is a pump controlled pressure maintaining make up and degassing station for heating and cooling w...

Page 5: ...water from the primary tank back into the system The pressure in the facility system rises The controller ensures that the pressure is maintained further supported by the stabilisation provided by th...

Page 6: ...ontent is shown on the packing Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us immediately of any transport damage Basic pressure maintena...

Page 7: ...54 G1 1360 146 6 bar 400 740 65 G1 1345 133 Type D mm Weight kg Connection inches H mm h mm 6 bar 500 740 78 G1 1560 133 6 bar 600 740 94 G1 1810 133 6 bar 800 740 149 G1 2275 133 6 bar 1000 740 740...

Page 8: ...ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pipes are connected from the device to the system wit...

Page 9: ...tank Ensure that you connect the connection set for the overflow collector to the connection 2 below the label 1 Interchanging the connections may cause the pump to run dry For tanks up to 740 mm Con...

Page 10: ...mal insulation when condensate forms 6 3 6 Fitting the level sensor ATTENTION Damage to the pressure load cell due to unprofessional installation Incorrect installation may result in damage to the LIS...

Page 11: ...ain circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushings at the rear of the connection component M16 or M20 for example 4 Thread all cables to be connected thro...

Page 12: ...44 E1 E1 Contact water meter Factory provided 45 E2 Insufficient water switch E2 LSL 51 GND 52 24 V supply 53 0 10 V correcting variable 54 0 10 V feedback 55 GND Pressure relief valve control ball va...

Page 13: ...on in the Maintenance certificate see chapter 10 5 Maintenance certificate on page 24 For the installation Place date Company Signature For the commissioning Place date Company Signature 7 Commissioni...

Page 14: ...height 18 m run on temperature 70 C 158 F safety temperature 100 C 212 F Example calculation for suction pressure maintenance P0 pst pD 0 2 bar pst hst 10 pst 18 m 10 pst 1 8 bar pD 0 0 bar at a safet...

Page 15: ...the VT vacuum spray pipe The venting screw at the PU pump 8 After successful conclusion of the vacuum test open the ball valve 2 9 If the controller displays the Insufficient water error message ackno...

Page 16: ...ure relief valve WV1 Safe Control make up valve MKH3 Opening closing of tank spray pipe to the system The change in the filling level and the tank pressure are indicated on the display Note Manual ope...

Page 17: ...ully calibrated 9 3 Modifying the controller s start routine Note For handling the operator panel see chapter 9 1 Operator panel on page 17 The start routine is used to set the required parameters for...

Page 18: ...ccessfully completed you cannot commission the device In this case please contact Customer Service see chapter 12 1 Reflex Customer Service on page 25 9 Once null balancing has concluded successfully...

Page 19: ...ress X to cancel your input without saving the new settings The controller automatically opens again the list 9 3 2 Service menu This menu is protected with a password It can be accessed only by the R...

Page 20: ...24 hours The times for interval degassing are stored in the Service menu Daily start of interval degassing is at 8 00 a m Note Manual activation of the degassing program takes place in the customer me...

Page 21: ...valve does not open Check set value in the Customer or Service menu Clean the dirt trap Check functioning of the PV1 solenoid valve If necessary manually add water 03 High water YES Set value exceeded...

Page 22: ...and reset the maintenance counter upon completion Quit 24 Replace cartridge Set value for soft water capacity exceeded Replace cartridges Set soft water capacity Quit 25 Datalogger No SD card inserte...

Page 23: ...ng the dirt trap on page 23 Annually Clean the dirt trap see chapter 9 3 1 Customer menu on page 18 Depending on the operating conditions Check the controller settings see chapter 9 3 3 Default settin...

Page 24: ...13 Level sensor at the primary tank Preparation 1 Switch to Automatic mode 2 Close the cap valves upstream of the tanks and the EC expansion lines 3 Record the displayed filling level value in 4 Drain...

Page 25: ...hot medium can cause burns Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles CAUTION Risk of burns on hot surfaces Hot surf...

Page 26: ...SI1870enC 9127065 01 21 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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