Reflex Servimat L Operating Manual Download Page 4

Description of the device 

  English  

Servimat M/L — 28.01.2021

 

3.5

 

Inadmissible operating conditions 

The device is not suitable for the following applications: 

 

Outdoor operation.

 

For use with mineral oils.

 

For use with flammable media.

 

For use with distilled water.



Note! 
It is not permitted to make any modifications to the hydraulic system or 

the circuitry. 

3.6

Residual risks 

This device has been manufactured to the current state of the art. However, 
some residual risk cannot be excluded. 

 CAUTION 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 

 

Wear protective gloves.

 

Please place appropriate warning signs in the vicinity of the device.

 CAUTION 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there is a 
risk of burns and other injuries at the connection points, if pressurised hot water 
or hot steam suddenly escapes. 

 

Ensure proper installation, removal or maintenance work.

 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 CAUTION 

Risk of injury due to heavy device weight 
The device weight may cause physical injury or accidents. 

 

If necessary, work with a second person during assembly or disassembly.

 CAUTION 

Risk of injury when upon coming into contact with glycol containing water 
Contact with glycol containing water in plant systems for cooling circuits can 
result in irritation of the skin and eyes. 

Use personal protective equipment (safety clothing, gloves and goggles,
for example). 

4

Description of the device 

4.1

Description 

The Servimat is a pump-controlled pressure maintaining, make-up and 
degassing station for heating and cooling water systems. The Servimat is 
essentially a control unit with pump, vacuum spray pipe and at least one 
expansion vessel. The expansion vessel is fitted with a membrane to divide the 
vessel into an air space and a water space. preventing the ingress of atmospheric 
oxygen into the expansion water. 

4.2

Overview 

1  "DV" degassing valve 

"FD" feed and drain cock 

2  "PI" vacuum gauge 

10  "VT" vacuum spray pipe 

3  Control Touch controller 

11  Insufficient water switch 

4  Inlet to the expansion vessel 

12  Connection from the expansion 

vessel 

5  Gas-rich water inlet 

13  3-way motorized ball valve

6  Make-up connection 

14  Degassed water outlet 

7  2-way motorized ball valve (in 

total 3x) 

15 

“PU” horizontal pump

 

“ST” dirt trap

 

16 

“VE” pressure compensation 

elbow 

4.3

Identification 

The nameplate provides information about the manufacturer, the year of 
manufacture, the manufacturing number and the technical data. 

Information on the type plate 

Meaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure P 

Minimum/maximum permissible 
pressure 

max. continuous operating temperature 

Maximum temperature for 
continuous operation 

min. / max. allowable temperature / flow 
temperature TS 

Minimum / maximum permissible 
temperature / TS flow 
temperature 

Year built 

Year of manufacture 

min. operating pressure set up on shop floor  Factory set minimum operating 

pressure 

at site 

Set minimum operating pressure 

max. pressure saftey valve factory - aline 

Factory set actuating pressure of 
the safety valve 

at site 

Set actuating pressure of the 
safety valve 

Summary of Contents for Servimat L

Page 1: ...Servimat M L 09 04 2019 Pressure maintenance with degassing GB Operating manual Original operating manual...

Page 2: ...nstallation and commissioning certificate 13 7 Commissioning 13 7 1 Checking the requirements for commissioning 13 7 2 Determining the P0 minimum operating pressure for the controller 13 7 3 Filling t...

Page 3: ...ice on page 25 3 Safety 3 1 Explanation of symbols The following symbols and signal words are used in this operating manual DANGER Danger of death and or serious damage to health The sign in combinati...

Page 4: ...afety clothing gloves and goggles for example 4 Description of the device 4 1 Description The Servimat is a pump controlled pressure maintaining make up and degassing station for heating and cooling w...

Page 5: ...water from the primary tank back into the system The pressure in the facility system rises The controller ensures that the pressure is maintained further supported by the stabilisation provided by th...

Page 6: ...ontent is shown on the packing Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us immediately of any transport damage Basic pressure maintena...

Page 7: ...54 G1 1360 146 6 bar 400 740 65 G1 1345 133 Type D mm Weight kg Connection inches H mm h mm 6 bar 500 740 78 G1 1560 133 6 bar 600 740 94 G1 1810 133 6 bar 800 740 149 G1 2275 133 6 bar 1000 740 740...

Page 8: ...ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pipes are connected from the device to the system wit...

Page 9: ...tank Ensure that you connect the connection set for the overflow collector to the connection 2 below the label 1 Interchanging the connections may cause the pump to run dry For tanks up to 740 mm Con...

Page 10: ...mal insulation when condensate forms 6 3 6 Fitting the level sensor ATTENTION Damage to the pressure load cell due to unprofessional installation Incorrect installation may result in damage to the LIS...

Page 11: ...ain circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushings at the rear of the connection component M16 or M20 for example 4 Thread all cables to be connected thro...

Page 12: ...44 E1 E1 Contact water meter Factory provided 45 E2 Insufficient water switch E2 LSL 51 GND 52 24 V supply 53 0 10 V correcting variable 54 0 10 V feedback 55 GND Pressure relief valve control ball va...

Page 13: ...on in the Maintenance certificate see chapter 10 5 Maintenance certificate on page 24 For the installation Place date Company Signature For the commissioning Place date Company Signature 7 Commissioni...

Page 14: ...height 18 m run on temperature 70 C 158 F safety temperature 100 C 212 F Example calculation for suction pressure maintenance P0 pst pD 0 2 bar pst hst 10 pst 18 m 10 pst 1 8 bar pD 0 0 bar at a safet...

Page 15: ...the VT vacuum spray pipe The venting screw at the PU pump 8 After successful conclusion of the vacuum test open the ball valve 2 9 If the controller displays the Insufficient water error message ackno...

Page 16: ...ure relief valve WV1 Safe Control make up valve MKH3 Opening closing of tank spray pipe to the system The change in the filling level and the tank pressure are indicated on the display Note Manual ope...

Page 17: ...ully calibrated 9 3 Modifying the controller s start routine Note For handling the operator panel see chapter 9 1 Operator panel on page 17 The start routine is used to set the required parameters for...

Page 18: ...ccessfully completed you cannot commission the device In this case please contact Customer Service see chapter 12 1 Reflex Customer Service on page 25 9 Once null balancing has concluded successfully...

Page 19: ...ress X to cancel your input without saving the new settings The controller automatically opens again the list 9 3 2 Service menu This menu is protected with a password It can be accessed only by the R...

Page 20: ...24 hours The times for interval degassing are stored in the Service menu Daily start of interval degassing is at 8 00 a m Note Manual activation of the degassing program takes place in the customer me...

Page 21: ...valve does not open Check set value in the Customer or Service menu Clean the dirt trap Check functioning of the PV1 solenoid valve If necessary manually add water 03 High water YES Set value exceeded...

Page 22: ...and reset the maintenance counter upon completion Quit 24 Replace cartridge Set value for soft water capacity exceeded Replace cartridges Set soft water capacity Quit 25 Datalogger No SD card inserte...

Page 23: ...ng the dirt trap on page 23 Annually Clean the dirt trap see chapter 9 3 1 Customer menu on page 18 Depending on the operating conditions Check the controller settings see chapter 9 3 3 Default settin...

Page 24: ...13 Level sensor at the primary tank Preparation 1 Switch to Automatic mode 2 Close the cap valves upstream of the tanks and the EC expansion lines 3 Record the displayed filling level value in 4 Drain...

Page 25: ...hot medium can cause burns Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles CAUTION Risk of burns on hot surfaces Hot surf...

Page 26: ...SI1870enC 9127065 01 21 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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