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Reflex Reflexomat RS 150/1, Operating Manual

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Reflex Reflexomat RS 150/1 Operating Manual Download Page 34

Commissioning 

 

 

 

34 —  English  

Reflexomat with Touch controller — 06.07.2016 - Rev. B 

 

 

 
 

7

 

Commissioning 

 

 

Note! 

Confirm that installation and start-up have been carried out correctly using the installation, start-up and maintenance 
certificate. This action is a prerequisite for the making of warranty claims. 
–   Have the Reflex Customer Service carry out commissioning and the annual maintenance. 

 

 

 

 

7.1

 

Checking the requirements for commissioning 

 

The device is ready for commissioning when the tasks described in Chapter Installation have been concluded. Comply with the following 
instructions for commissioning: 

•

 

The control unit is connected to the primary tank and the secondary tanks, if provided. 

•

 

The water connections of the tanks to the facility system are established. 

•

 

The tanks are not filled with water. 

•

 

The valves for emptying the tanks are open. 

•

 

The facility system is filled with water and gas-vented. 

•

 

The electrical connection has been created according to applicable national and local regulations. 

 

 

Summary of Contents for Reflexomat RS 150/1

Page 1: ...at with Touch controller 06 07 2016 Rev B with one compressor RS 150 1 RS 300 1 RS 400 1 RS 580 1 with two compressors RS 90 2 RS 150 2 RS 300 2 RS 400 2 RS 580 2 GB Operating manual Original operatin...

Page 2: ......

Page 3: ...nit 15 5 2 Tanks 16 6 Installation 17 6 1 Installation conditions 18 6 1 1 Incoming inspection 18 6 2 Preparatory work 18 6 3 Execution 19 6 3 1 Positioning 19 6 3 2 Tank installation 20 6 3 3 Connect...

Page 4: ...8 9 3 3 Messages 50 10 Maintenance 54 10 1 Maintenance schedule 54 10 2 Checking switching points 55 10 3 Cleaning 57 10 3 1 Cleaning the tanks 57 10 3 2 Cleaning the dirt trap 58 10 4 Maintenance cer...

Page 5: ...rson installing this equipment or performing any other work at the equipment is required to carefully read this manual prior to commencing work and to comply with its instructions The manual is to be...

Page 6: ...e sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The...

Page 7: ...ed 3 4 Intended use The device is a pressure maintaining station for heating and cooling water systems It is intended to maintain the water pressure and to add water within a system The devices may be...

Page 8: ...injury due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water...

Page 9: ...tank Control unit Touch control with one compressor as stand alone console Note The connection of RF secondary tanks to the RG primary tank is optionally possible Reflexomat with touch control and tw...

Page 10: ...roller 06 07 2016 Rev B 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 4 SV safety valve 2 Control unit Compressor s Reflex Control Touch controller 5 RF secondary tank op...

Page 11: ...r 06 07 2016 Rev B English 11 Reflexomat with touch control and two compressors 1 Main switch 4 SV safety valve 2 Control unit Compressor s Reflex Control Touch controller 5 RF secondary tank optional...

Page 12: ...ure for continuous operation min max allowable temperature flow temperature TS Minimum maximum permissible temperature TS flow temperature Year built Year of manufacture min operating pressure set up...

Page 13: ...aining pressure If the water is heated it expands and the pressure increases in the plant system If the pressure set at the controller is exceeded the PV solenoid valve opens and discharges air from t...

Page 14: ...ater Make up with pump Reflex Fillcontrol Auto with integrated pump and a system separation vessel or Auto Compact For water make up and degassing Reflex Servitec 30 25 Reflex Servitec 35 95 Fillset f...

Page 15: ...f protection Number of RS 485 interfaces I O module Electrical voltage control unit V A Noise level dB Weight kg RS 90 1 T 0 75 230 50 3 IP 54 1 No 230 2 72 32 RS 90 2 1 5 230 50 6 5 IP 54 1 No 230 2...

Page 16: ...5 100 140 6 bar 1000 1000 156 DN65 2025 195 305 6 bar 1500 1200 465 DN65 2025 185 305 6 bar 2000 1200 565 DN65 2480 185 305 6 bar 3000 1500 795 DN65 2480 220 334 6 bar 4000 1500 1080 DN65 3065 220 334...

Page 17: ...r maintenance work Ensure that the system is de pressurised before performing installation removal or maintenance work at the connection points CAUTION Risk of burns on hot surfaces Hot surfaces in he...

Page 18: ...ight seating Tighten the screws as necessary Preparing the device installation No access by unauthorised personnel Frost free well ventilated room Room temperature 0 C to 45 C 32 F to 113 F Level stab...

Page 19: ...he primary tank and the optional secondary tanks Create the water side connections of the control unit to the system Create the interfaces according to the terminal plan Install the water connections...

Page 20: ...with the following notes regarding the installation of the primary tank and the secondary tanks All flange openings at the tanks are viewing and maintenance openings Place the tanks with sufficient d...

Page 21: ...es and pipes between the control unit and the tanks ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pi...

Page 22: ...connect the primary tank to the system The EC expansion line provides secure locking and emptying for primary tank and the optional secondary tanks If more than one tank is used a collective line to...

Page 23: ...primary tank to the control unit Subsequently install the level sensor at the primary tank see chapter 6 3 5 Fitting the level sensor on page 25 Attach the cable to the LIS pressure pick up of the le...

Page 24: ...IS Level sensor Instead of the compressor a solenoid valve is actuated in the external compressed air line which releases the compressed air for the vessel The solenoid valve is activated by the contr...

Page 25: ...evice squared timber at the vessel base of the primary tank Replace this transport securing device with the pressure load cell In the case of a tank volume of 1000 l 1000 mm or more use the supplied s...

Page 26: ...rnal make up is activated 6 4 1 1 Make up without pump Reflexomat RS with solenoid valve and ball valve 1 Reflexomat RS WC Make up line 2 Solenoid valve Fillvalve with ball valve LIS Level sensor 3 Re...

Page 27: ...Fillcontrol Auto 1 Reflexomat RS ST Dirt trap 2 Fillcontrol Auto EC Expansion line WC Make up line LIS Level sensor Water make up with Fillcontrol Auto is suitable for make up at high system pressure...

Page 28: ...up water The automatic water make up for the facility system is controlled by the pressure maintenance system Reflex Fillsoft additionally softens the make up water Reflex Servitec degassing and make...

Page 29: ...pressor connection 3 Touch control The following descriptions apply to standard systems and are limited to the necessary user provided connections 1 Shut down the system and secure it against unintent...

Page 30: ...ber Signal Function Wiring Supply X0 1 L 230 V supply Reflexomat RS 90 User supplied X0 2 N X0 3 PE X0 1 L1 400 V supply Reflexomat RS 150 580 User supplied X0 2 L2 X0 3 L3 X0 4 N X0 5 PE Circuit boar...

Page 31: ...ory provided 11 N 12 PE 15 M1 Compressor 1 with 230 V systems with 400 V systems via 6K1 motor protection Factory provided 16 N 17 PE 18 M2 Compressor 2 with 230 V systems with 400 V systems via 6K1 m...

Page 32: ...Terminal number Signal Function Wiring 1 A RS 485 interface S1 networking User supplied 2 B 3 GND S1 4 A RS 485 interface S2 modules Expansion or communication module User supplied 5 B 6 GND S2 18 Y2P...

Page 33: ...use only a cable with these properties LJYCY TP 4 2 0 8 maximum overall bus length 1000 m 2 Use a shielded cable to connect the interface to terminals 29 30 31 of the main board in the control cabinet...

Page 34: ...e requirements for commissioning The device is ready for commissioning when the tasks described in Chapter Installation have been concluded Comply with the following instructions for commissioning The...

Page 35: ...e P0 minimum operating pressure is calculated as follows P0 Pst PD 0 2 bar Enter the calculated value in the start routine of the controller see chapter 7 3 Modifying the controller s start routine on...

Page 36: ...tine 2 001 Select the language 3 Remember Prior to installation and commissioning read the operating manual 4 005 Set the PO minimum operating pressure see chapter 7 2 Determining the P0 minimum opera...

Page 37: ...t routine Step 4 005 Min operating pressure P0 1 8 bar 2 9 bar 0 4 Set the time Use the Left and Right buttons to select the display value Use the Up and Down buttons to change the display value Confi...

Page 38: ...r the level measuring signal matches the dimensional data of the primary tank The primary tank must be fully emptied see see chapter 6 3 5 Fitting the level sensor on page 25 7 Press OK Null balancing...

Page 39: ...hragms are pressurised to this level and the water side in the tanks is vented Close the discharge ports of all tanks after the compressor has automatically shut down Notice Inspect all compressed air...

Page 40: ...The following prerequisites must be met for automatic operation The device is filled with compressed air and water All required settings are defined in the controller Start the automatic mode at the...

Page 41: ...mode is suitable for continuous device operation and the controller monitors the following functions Maintain pressure Compensate expansion volume Automatic make up 1 Press AUTO The CO compressor and...

Page 42: ...tton has a green background The function is switched off Press the desired button The button has a blue background The function is switched on 1 Press Manual mode 2 Select the desired function CO1 com...

Page 43: ...ped The following functions are deactivated The CO compressor is switched off The solenoid valve in the PV overflow line is closed The solenoid valve in the WV make up line is closed 1 Press STOP Refl...

Page 44: ...ng 4 OK button Confirm acknowledge input Browse in the menu 11 Automatic mode button For continuous operation 5 Up and Down scroll bar Scroll in the menu 12 Set up menu button For setting parameters F...

Page 45: ...itch while touching the touch field When starting the program the controller automatically switches to the Update Diagnostics function 4 Touch the Touch calibration button R S I Update Diagnostics Upd...

Page 46: ...inimum operating pressure for the controller on page 35 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If...

Page 47: ...specific values proceed as follows 1 Press Settings The controller switches to the setting area 800l 25 2 9 bar System 0l NSP 0l 2 Press Customer The controller opens the Customer menu Settings Custom...

Page 48: ...ssible to further adjust the values in the Service menu Customer menu Parameter Setting Remarks Language EN Display language Minimum operating pressure P0 1 8 bar see chapter 7 2 Determining the P0 mi...

Page 49: ...is displayed after the compressor runs for 240 minutes Overflow line CLOSED P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pre...

Page 50: ...ontacts setting in the Customer menu see chapter 9 3 Configuring settings in the controller on page 46 To reset a fault message proceed as follows 1 Touch the display 800l 25 2 9 bar System 0l NSP 0l...

Page 51: ...oo small Check set value in the Customer or Service menu Check functioning of the WV1 solenoid valve Drain water from the primary tank Check user s thermal transfer medium for leaks 04 1 04 2 Compress...

Page 52: ...r is activated in the Customer menu Set value exceeded Severe water loss in the system Check set value in the Customer or Service menu Check water loss in the system and repair if necessary Water quan...

Page 53: ...cable defective Main board defective Inform Reflex Customer Service 35 Digital input voltage faulty Short circuit of input voltage Check the wiring at the digital inputs water meter for example 36 An...

Page 54: ...nance is displayed upon expiry of the set operating time Use OK to acknowledge the Maintenance recommended message Reset the maintenance counter in the Customer menu Note The maintenance intervals for...

Page 55: ...pressure 5 Check the cut in and cut out pressure of the CO compressor The compressor cuts in at P0 0 3 bar The compressor cuts out at P0 0 4 bar Checking the Make up On 6 If necessary check the make...

Page 56: ...value for the Insufficient water OFF filling level message Insufficient water Off is displayed at the controller at a minimum filling level of 8 Checking Make up Off 15 If necessary check the make up...

Page 57: ...nd compressed air 3 Switch off the main switch and withdraw the mains plug 4 Open the drain taps at the tanks and drain the condensate If more than 5 litres of water or condensate are discharged you m...

Page 58: ...dirt trap in order for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the...

Page 59: ...ouch controller 06 07 2016 Rev B English 59 10 4 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation Operating and Maintenance Manual Date Service or...

Page 60: ...trict compliance with the Reflex Installation Operation and Maintenance Manual External inspection No requirement according to Annex 2 Section 4 5 8 Internal inspection Maximum interval according to A...

Page 61: ...r steam suddenly escapes Ensure proper disassembly Ensure that the system is de pressurised before performing the disassembly Prior to disassembly disconnect all water sided connections from the devic...

Page 62: ...Service Central customer service Switchboard Telephone number 49 0 2382 7069 0 Customer Service extension 49 0 2382 7069 9505 Fax 49 0 2382 7069 523 E mail service reflex de Technical hotline For ques...

Page 63: ...erating temperature membrane diaphragm according to name plate of vessel assembly Operating medium Water dry air The conformity of the product described above with the provisions of the applied Direct...

Page 64: ...litres 6 bar 120 C 07 202 1403 Z 0622 1 D0045 1000 5000 litres 6 bar 120 C 07 202 1403 Z 0011 2 D0045 300 800 litres 10 bar 120 C 07 202 1403 Z 0413 2 D0045_Rev 1 350 5000 litres 10 bar 120 C 07 202...

Page 65: ......

Page 66: ...SI1426enB 9125175 11 17 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany Telephone 49 0 2382 7069 0 Fax 49 0 2382 7069 588 www reflex de...

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