Reflex Fillcontrol Auto Compact Operating Manual Download Page 8

Commissioning 

 

 

 

8 —  English  

Fillcontrol Auto Compact — 20.10.2020 - Rev. D 

 

 

 

The following descriptions apply to standard systems and are limited to the 
necessary user-provided connections. 
1. 

Disconnect the system from the power source and secure it against 
unintentional reactivation. 

2. 

Remove the cover. 

 

 DANGER Risk of serious injury or death due to electric shock. Some 

parts of the device's circuit board may still be live with 230 V even after the 
device has been physically isolated from the power supply by pulling out of 
the mains plug. Before you remove the covers, completely isolate the 
device controller from the power supply. Verify that the main circuit board 
is voltage-free. 

3. 

Install a screwed cable gland suitable for the respective cable. M16 or M20, 
for example. 

4. 

Thread all cables to be connected through the cable gland. 

5. 

Connect all cables as shown in the terminal diagram. 
–  

For installer supplied fusing, comply with the connected loads of the 
device , see chapter 5 "Technical data" on page 5 . 

6. 

Install the cover. 

7. 

Connect the mains plug to the 230 V power supply. 

8. 

Activate the system. 

The electrical connection is completed. 
 
6.5.1

 

Terminal diagram 

 

 

"L" fuse for electronics and solenoid valves 

"N" fuse for solenoid valves 

Solenoid valve (not for motor ball valve) 

Group message 

Not used 

Not used 

RS-485 interface 

Shielding 

Digital inputs 
• 

Water meter 

• 

Insufficient water 

10 

Power supply connection for a motor ball valve 

11 

Pressure analogue input 

12 

External make-up demand (only with "Levelcontrol") 

13 

Not used 

14 

Pump "PU" 

15 

Mains supply 

 

Terminal 
number 

Signal 

Function 

Wiring 

PE 

230 V power supply via mains 
cable and plug. 

Factory 

PE 

Pump for making-up. 

Pre-wired 

M 1 

13 

COM 

Group message (floating). 

User, optional 

14 

NC 

15 

NO 

Terminal 
number 

Signal 

Function 

Wiring 

16 

Not assigned 

External make-up request  
• 

From a pressurisation 
controller, for example. 

(Set the controller to 
"Levelcontrol") 

User, optional 

17 

Make-up (230 V) 

18 

Make-up (230 V) 

22 

PE (shield) 

Pressure analogue input. 
• 

For output to the display. 

• 

For make-up actuation 

 

For the "Magcontrol" make-
up variant 

Factory 

23 

- Pressure 
(signal) 

24 

+ Pressure (+ 
18 V) 

29 

RS-485 interface 

User, optional 

30 

31 

GND 

32 

+ 24 V (supply) 
E1 

Supply for E1 and E2. 

Pre-wired, 
bridged 

33 

E1 

Contact water meter (in 
"Fillset Impulse", for example) 
• 

Evaluation of the make-up. 

• 

Contact 32/33 closed = 
meter pulse. 

User, optional 

34 

E2 

Connection for "LS" insufficient 
water switch 
• 

Prevents the pump from 
running dry. 

Pre-wired, 
bridged 

 
6.5.2

 

RS-485 interface 

The following options are available via the interface: 
• 

Data polling by the controller. 
–  

Pressure 

–  

Pump operating states. 

– 

Cumulated quantity of the "FQIRA+" contact water meter. 

–  

All messages, see chapter 9.3 "Messages" on page 12 . 

– 

All entries in the fault memory. 

• 

Communication with control centres. 

• 

Communication with other equipment. 

 

Note! 
If required, please request the RS-485 interface protocol from the Reflex 
Customer Service. 
• 

Connection details. 

• 

Accessory information and data. 

 
6.5.2.1

 

Connecting the RS-485 interface 

Connect the interface as follows: 
1. 

For connecting the interface use only a cable with these properties: 
–  

LJYCY (TP), 4 × 2  × 0.8, maximum overall bus length 1000 m. 

2. 

Use a shielded cable to connect the interface to terminals 29, 30, 31 of the 
main board in the control cabinet. 
–  

For connecting the interface, see chapter 6.5 "Electrical connection" 
on page 7 . 

3. 

When using the device with a control centre not supporting an RS-485 
interface (RS-232, for example), you must use a corresponding adapter. 

 

6.6

 

Installation and commissioning certificate  

 

Note! 
The installation and commissioning certificate can be found at the end 
of the operating manual. 

 

7

 

Commissioning 

 

Note! 
Confirm that installation and start-up have been carried out correctly 
using the installation and commissioning certificate. This action is a 
prerequisite for the making of warranty claims. 
–  

Have the Reflex Customer Service carry out commissioning and 
the annual maintenance. 

 

Summary of Contents for Fillcontrol Auto Compact

Page 1: ...Fillcontrol Auto Compact 20 10 2020 Rev D GB Operating manual Original operating manual ...

Page 2: ...on 6 6 4 Switching and make up variants 7 6 5 Electrical connection 7 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirements for initial commissioning 9 7 2 Determining the P0 minimum operating pressure for the controller 9 7 3 Filling the device with water 9 7 4 Parametrising the controller in the Customer menu 9 7 5 F...

Page 3: ...safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the product itself or objects ...

Page 4: ...3 Maximum working pressure in bar 1 2 3 4 4 Function 1 FQIRA contact water meter optional accessory 2 Fillsoft optional accessory 3 Fillcontrol Auto Compact PIS Pressure sensor WC Fresh water make up line to the device LS Signal line for insufficient water switch DC Make up line to the system circuit LIS External signal line from a pressurisation unit The device controller uses the pump to regulat...

Page 5: ...pressure in bar 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of life threatening injuries Ensure that the system is voltage free before installing the device Ensure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an e...

Page 6: ...ation 1 Position the device 2 Create the water side connections of the device to the system Use connections with the same dimensions at the device for all lines 3 If required create the interfaces according to the terminal plan 6 3 1 Fitting the add on components WC Connection of the make up line to the mains separator tank OC Connection of the mains separator tank overflow DC Connection of the ma...

Page 7: ...into the system circuit LIS Level sensor To monitor the filling level in the pressurisation unit WC Make up line to the device ST Dirt trap at the shut off valve of the mains separator tank BT Mains separator tank PU Pump PIS Pressure sensor LS Insufficient water switch DN Nominal diameter of the make up line Water make up to system circuits with a pressurisation unit Pressurisation units are equi...

Page 8: ...ontroller for example Set the controller to Levelcontrol User optional 17 Make up 230 V 18 Make up 230 V 22 PE shield Pressure analogue input For output to the display For make up actuation For the Magcontrol make up variant Factory 23 Pressure signal 24 Pressure 18 V 29 A RS 485 interface User optional 30 B 31 GND 32 24 V supply E1 Supply for E1 and E2 Pre wired bridged 33 E1 Contact water meter ...

Page 9: ...or at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver ATTENTION Device damage due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Fill water ...

Page 10: ...e up functions 8 1 2 Manual mode Use For testing and maintenance tasks Start Press Manual on the controller The auto LED on the controller operating panel and PU in the display flash as visual indicators of manual operation Functions After starting the manual mode you can manually activate and deactivate the pump Proceed as follows Press OK on the controller s operating panel to activate the pump ...

Page 11: ...en the make up variants Levelcontrol and Magcontrol Magcontrol In system circuits with a diaphragm expansion vessel Levelcontrol in system circuits with a pressurisation unit Min op pressure 01 8 bar The system displays the Minimum working pressure message when you have set the Magcontrol make up variant Enter the value for the minimum operating pressure Note Calculation of minimum operating press...

Page 12: ...ormation about the software version 9 2 1 Customer menu The device controller is shipped with the following default settings Use the Customer menu to adjust these values to local conditions In special cases it is possible to further adjust the values in the Service menu Parameter Setting Comment Language DE Display language Parameter Setting Comment Fillcontrol XX Magcontrol For systems with diaph...

Page 13: ...th Magcontrol Set value for the maximum pressure has been exceeded Safety valve defective Pipe to system has insufficient diameter Check the actuating pressure of the safety valve Replace the safety valve Install new pipe to the system with sufficient diameter Quit 11 Make up volume Only if With water meter is activated in the Customer menu Set value of the water meter has been exceeded Leakage in...

Page 14: ...2 1 Customer menu on page 12 Minimum operating pressure P0 Safety valve pressure PSV x Annually 10 2 Exterior leak test Check the following device components for leaks PU pumps and screw fittings Seal any leaks at the connections or replace the connections if required Seal leaking screw connections or replace if required 10 3 Cleaning the dirt trap Clean the ST dirt trap according to the following...

Page 15: ... dismantling block off all water side connections to the device 2 Disconnect the system from the power supply and secure it against unintended reactivation 3 Disconnect the power cable of the device from the power supply 4 Disconnect and remove all cables from the terminals of the device controller 5 Undo all hose and pipe connections between the device and the system and remove them completely 6 ...

Page 16: ... D EN Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions Typ Type P0 PSV Fabr Nr Serial No ...

Page 17: ...SI1416enD 11 20 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com ...

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