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Controller 

 

 

 

Fillcontrol Auto Compact — 20.10.2020 - Rev. D 

 

English  — 11 

 

 

9

 

Controller 

9.1

 

Operator panel 

 

 

Error LED 
• 

The Error LED illuminates in the event of a fault 

Display 

Auto LED 
• 

The Auto LED illuminates green in Automatic mode 

• 

The Auto LED flashes green in Manual mode  

• 

The Auto LED is not illuminated when the system is stopped 

OK 
• 

Confirm actions 

Stop 
• 

For commissioning and entry of new values in the controller 

"Back" to the previous menu 

Manual 
• 

For tests and maintenance tasks 

Auto 
• 

For continuous operation 

"Forward" to the next menu 

10 

Menu 
• 

Call up the Customer menu 

11 

Quit 
• 

Acknowledge messages 

 
Selecting and changing parameters 
1. 

Use "OK" (5) to select the parameter. 

2. 

Use the "

" (7) or "

" (9) arrow keys to change the parameter. 

3. 

Use "OK" (5) to confirm the parameter. 

4. 

Use the "

" (7) or "

" (9) arrow keys to switch to a different menu 

option. 

5. 

Use "Quit" (11) to switch to a different menu level. 

 

9.2

 

Configuring settings in the controller 

System-specific values can be corrected via the customer menu. In the course of 
initial commissioning, the factory settings must first be adjusted for the system-
specific conditions. 

 

 

Note! 
For a description of the operation, see chapter 9.1 "Operator panel" on 
page 11 . 

 

All grey marked menu items must be reviewed during commissioning. 

 

Press "Manual" to switch to manual operation. 
Press "Menu" to display the first main menu option "Customer menu". 

 

To navigate and set the values: 
• 

Use the "

▼▲

" arrow keys to navigate and set the values in the selected 

main menu. 

• 

Press "OK" to open the next sub-menu. 

• 

Press "OK" to confirm the changed setting in the sub-menu. 

 

Indication on the 
display 

Meaning 

Customer menu 

Switch to the next main menu option. 

Language 

Standard software in various languages. 

Time: 

Adjust the "Hour", "Minute", and "Second" display when 
each begins to flash. 
This time is used for entries in the fault memory. 

Date: 

Adjust the "Day", "Month", and "Year" display when each 
begins to flash. 
This date is used for entries in the fault memory. 

Fillcontrol / 
Magcontrol 

Select between the make-up variants "Levelcontrol" and 
"Magcontrol". 
• 

"Magcontrol"In system circuits with a diaphragm 
expansion vessel 

• 

"Levelcontrol" in system circuits with a 
pressurisation unit 

Min.op.pressure 
01.8 bar 

The system displays the "Minimum working pressure" 
message when you have set the "Magcontrol" make-up 
variant. Enter the value for the minimum operating 
pressure. 

 

Note! 
Calculation of minimum operating pressure, see 
chapter 7.2 "Determining the P

0

 minimum 

operating pressure for the controller" on page 9 

 

Safety valve 
pressure 

The system displays the "Safety valve pressure" message 
when you have set the "Magcontrol" make-up variant. 
Specify the tripping pressure of the applicable safety 
valve for the device protection. This is usually the safety 
valve at the system heat generator. 

Make-up 

Switch to the "Make-up" sub-menu. 
• 

Press "OK" to open the menu. 

• 

Use the "

▼▲

" buttons to open the sub-menu. 

Max. make-up time 
010 min. 

Pre-selected time for a make-up cycle. Upon expiry of 
this set time, the system interrupts the make-up and 
returns the "Make-up time" fault message. 

Max. make-up 
cycles 
003 / 2 h 

If the set number of make-up cycles is exceeded within 
two hours, the system interrupts the make-up and 
returns the "Make-up cycles" fault message. 

With water meter. 
JA 

• 

YES: FQIRA+ contact water meter is installed, see 
chapter 4.6 "Optional equipment and accessories" 
on page 5 .  
This is the prerequisite for the make-up volume 
monitoring and the operation of a softening 
system. 

• 

NO: A contact water meter is not installed 
(standard model). 

Make-up volume 
000020 l 

Only displayed if "YES" has been set in the "With water 
meter" menu option. 
• 

Press "OK" to delete the counter. 

• 

Press "YES" to reset the value displayed to "0". 

• 

Press "NO" to retain the displayed value. 

Max. make-up 
volume 
000100 l 

This value is only displayed if "YES" has been set in the 
"With water meter" menu option. 
• 

When the set volume is exceeded, the system 
interrupts the make-up process and returns the 
error message "Max. make-up volume exceeded". 

With softening 
JA 

This value is only displayed if "YES" has been set in the 
"With water meter" menu option. 
• 

YES: Further queries follow about softening. 

• 

NO: The system does not offer more queries 
regarding the softening process. 

Summary of Contents for Fillcontrol Auto Compact

Page 1: ...Fillcontrol Auto Compact 20 10 2020 Rev D GB Operating manual Original operating manual ...

Page 2: ...on 6 6 4 Switching and make up variants 7 6 5 Electrical connection 7 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirements for initial commissioning 9 7 2 Determining the P0 minimum operating pressure for the controller 9 7 3 Filling the device with water 9 7 4 Parametrising the controller in the Customer menu 9 7 5 F...

Page 3: ...safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the product itself or objects ...

Page 4: ...3 Maximum working pressure in bar 1 2 3 4 4 Function 1 FQIRA contact water meter optional accessory 2 Fillsoft optional accessory 3 Fillcontrol Auto Compact PIS Pressure sensor WC Fresh water make up line to the device LS Signal line for insufficient water switch DC Make up line to the system circuit LIS External signal line from a pressurisation unit The device controller uses the pump to regulat...

Page 5: ...pressure in bar 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of life threatening injuries Ensure that the system is voltage free before installing the device Ensure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an e...

Page 6: ...ation 1 Position the device 2 Create the water side connections of the device to the system Use connections with the same dimensions at the device for all lines 3 If required create the interfaces according to the terminal plan 6 3 1 Fitting the add on components WC Connection of the make up line to the mains separator tank OC Connection of the mains separator tank overflow DC Connection of the ma...

Page 7: ...into the system circuit LIS Level sensor To monitor the filling level in the pressurisation unit WC Make up line to the device ST Dirt trap at the shut off valve of the mains separator tank BT Mains separator tank PU Pump PIS Pressure sensor LS Insufficient water switch DN Nominal diameter of the make up line Water make up to system circuits with a pressurisation unit Pressurisation units are equi...

Page 8: ...ontroller for example Set the controller to Levelcontrol User optional 17 Make up 230 V 18 Make up 230 V 22 PE shield Pressure analogue input For output to the display For make up actuation For the Magcontrol make up variant Factory 23 Pressure signal 24 Pressure 18 V 29 A RS 485 interface User optional 30 B 31 GND 32 24 V supply E1 Supply for E1 and E2 Pre wired bridged 33 E1 Contact water meter ...

Page 9: ...or at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver ATTENTION Device damage due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Fill water ...

Page 10: ...e up functions 8 1 2 Manual mode Use For testing and maintenance tasks Start Press Manual on the controller The auto LED on the controller operating panel and PU in the display flash as visual indicators of manual operation Functions After starting the manual mode you can manually activate and deactivate the pump Proceed as follows Press OK on the controller s operating panel to activate the pump ...

Page 11: ...en the make up variants Levelcontrol and Magcontrol Magcontrol In system circuits with a diaphragm expansion vessel Levelcontrol in system circuits with a pressurisation unit Min op pressure 01 8 bar The system displays the Minimum working pressure message when you have set the Magcontrol make up variant Enter the value for the minimum operating pressure Note Calculation of minimum operating press...

Page 12: ...ormation about the software version 9 2 1 Customer menu The device controller is shipped with the following default settings Use the Customer menu to adjust these values to local conditions In special cases it is possible to further adjust the values in the Service menu Parameter Setting Comment Language DE Display language Parameter Setting Comment Fillcontrol XX Magcontrol For systems with diaph...

Page 13: ...th Magcontrol Set value for the maximum pressure has been exceeded Safety valve defective Pipe to system has insufficient diameter Check the actuating pressure of the safety valve Replace the safety valve Install new pipe to the system with sufficient diameter Quit 11 Make up volume Only if With water meter is activated in the Customer menu Set value of the water meter has been exceeded Leakage in...

Page 14: ...2 1 Customer menu on page 12 Minimum operating pressure P0 Safety valve pressure PSV x Annually 10 2 Exterior leak test Check the following device components for leaks PU pumps and screw fittings Seal any leaks at the connections or replace the connections if required Seal leaking screw connections or replace if required 10 3 Cleaning the dirt trap Clean the ST dirt trap according to the following...

Page 15: ... dismantling block off all water side connections to the device 2 Disconnect the system from the power supply and secure it against unintended reactivation 3 Disconnect the power cable of the device from the power supply 4 Disconnect and remove all cables from the terminals of the device controller 5 Undo all hose and pipe connections between the device and the system and remove them completely 6 ...

Page 16: ... D EN Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions Typ Type P0 PSV Fabr Nr Serial No ...

Page 17: ...SI1416enD 11 20 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com ...

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