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Controller 

 

 

 

Fillcontrol Auto Compact — 20.10.2020 - Rev. D 

 

English  — 13 

 

 

ER 

Code 

Alarm 

Floating 

contact 

Causes 

Remedy 

Alarm reset 

01 

Min. pressure 
–  

Only with Magcontrol 

JA 

The set value for the "P

0

" minimum working 

pressure has been exceeded. 
• 

Water loss in the system. 

• 

Expansion vessel defective. 

• 

Fault at the "PU" pump. 

• 

Check the system for leaks. 

• 

Replace the expansion vessel. 

• 

Check the function in manual mode. 
–  

"PU" pump 

"Quit" 

02.1 

Insufficient water  

 

No water in the mains separator tank. 
• 

Ball valve in make-up line closed. 

• 

Dirt trap clogged. 

• 

Float valve defective. 

• 

Open the ball valve in the make-up 
line. 

• 

Clean the dirt trap. 

• 

Replace the float valve. 

 

04.1 

Pump 

JA 

Pump does not start. 
• 

"PU" pump is stuck. 

• 

Pump motor defective. 

• 

10 A fuse defective. 

• 

Contactor (Klixon) tripped. 

• 

Manually turn the pump to start. 

• 

Replace the pump motor. 

• 

Replace the fuse. 

• 

Check the mechanical and electrical 
functions of the pump motor. 

"Quit" 

06 

Make-up time 

 

Set value for the make-up time has been 
exceeded. 
• 

Severe water loss in the system. 

• 

Make-up line not connected. 

• 

Make-up rate insufficient. 

• 

Make-up hysteresis too high. 

• 

Check the system for leaks. 

• 

Connect the make-up system. 

• 

Check the make-up rate. 

• 

Check the make-up hysteresis. 

"Quit" 

07 

Make-up cycles 

 

Set value for the make-up cycles has been 
exceeded. 
• 

Leakage in the system. 

• 

Check the system for leaks. 

"Quit" 

08 

Pressure measurement 
–  

Only with Magcontrol 

JA 

Controller receives incorrect signal. 
• 

Pressure transducer plug not plugged in. 

• 

Broken wire from "PIS" pressure 
transducer. 

• 

"PIS" pressure transducer defective. 

• 

Plug in the plug. 

• 

Replace the wire. 

• 

Replace the "PIS" pressure 
transducer. 

"Quit" 

10 

Maximum pressure 
–  

Only with Magcontrol 

 

Set value for the maximum pressure has been 
exceeded. 
• 

Safety valve defective. 

• 

Pipe to system has insufficient diameter. 

• 

Check the actuating pressure of the 
safety valve. 

• 

Replace the safety valve. 

• 

Install new pipe to the system with 
sufficient diameter. 

"Quit" 

11 

Make-up volume 
–  

Only if "With water 
meter" is activated in the 
Customer menu. 

 

Set value of the water meter has been 
exceeded. 
• 

Leakage in the system. 

• 

Water volume per contact incorrectly set 
in the Service menu. 

• 

Check the system for leaks. 

• 

Check the set value. 

"Quit" 

16 

Power failure 

 

No power. 

Check power supply. 

– 

19 

Stop > 4 h 

 

The device is in Stop mode for more than 4 
hours. 

Select Automatic mode. 

– 

20 

Max. make-up volume 

 

Set value for the make-up quantity has been 
exceeded. 

Reset the "Make-up volume" meter in the 
Customer menu. 

"Quit" 

21 

Maintenance recommended 

 

Set value exceeded. 

Carry out maintenance. 

"Quit" 

24 

Softening 

 

• 

Set value for the water capacity has been 
reached. 

• 

Time interval for replacement of the 
softening cartridge has been reached. 

Replace the softening cartridge. 

"Quit" 

30 

I/O module fault 

 

• 

I/O module defective. 

• 

Connection between option card and 
controller faulty. 

• 

Option card defective. 

Inform Reflex Customer Service. 

 

31 

EEPROM defective 

JA 

• 

EEPROM defective. 

• 

Internal calculation error. 

Inform Reflex Customer Service. 

"Quit" 

32 

Undervoltage 

JA 

Supply voltage too low. 

Check power supply. 

 

33 

Adjustment parameter faulty 

 

EEPROM parameter memory defective. 

Inform Reflex Customer Service. 

 

34 

Main board communication 
faulty 

 

• 

Connecting cable defective. 

• 

Main board defective. 

Inform Reflex Customer Service. 

 

35 

Digital input voltage faulty 

 

Short-circuit of input voltage. 

Check the wiring at the digital inputs 
(water meter, for example). 

 

36 

Analogue input voltage faulty 

 

Short-circuit of input voltage. 

Check the wiring at the analogue inputs 
(pressure/level). 

 

 
 

Summary of Contents for Fillcontrol Auto Compact

Page 1: ...Fillcontrol Auto Compact 20 10 2020 Rev D GB Operating manual Original operating manual ...

Page 2: ...on 6 6 4 Switching and make up variants 7 6 5 Electrical connection 7 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirements for initial commissioning 9 7 2 Determining the P0 minimum operating pressure for the controller 9 7 3 Filling the device with water 9 7 4 Parametrising the controller in the Customer menu 9 7 5 F...

Page 3: ...safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the product itself or objects ...

Page 4: ...3 Maximum working pressure in bar 1 2 3 4 4 Function 1 FQIRA contact water meter optional accessory 2 Fillsoft optional accessory 3 Fillcontrol Auto Compact PIS Pressure sensor WC Fresh water make up line to the device LS Signal line for insufficient water switch DC Make up line to the system circuit LIS External signal line from a pressurisation unit The device controller uses the pump to regulat...

Page 5: ...pressure in bar 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of life threatening injuries Ensure that the system is voltage free before installing the device Ensure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an e...

Page 6: ...ation 1 Position the device 2 Create the water side connections of the device to the system Use connections with the same dimensions at the device for all lines 3 If required create the interfaces according to the terminal plan 6 3 1 Fitting the add on components WC Connection of the make up line to the mains separator tank OC Connection of the mains separator tank overflow DC Connection of the ma...

Page 7: ...into the system circuit LIS Level sensor To monitor the filling level in the pressurisation unit WC Make up line to the device ST Dirt trap at the shut off valve of the mains separator tank BT Mains separator tank PU Pump PIS Pressure sensor LS Insufficient water switch DN Nominal diameter of the make up line Water make up to system circuits with a pressurisation unit Pressurisation units are equi...

Page 8: ...ontroller for example Set the controller to Levelcontrol User optional 17 Make up 230 V 18 Make up 230 V 22 PE shield Pressure analogue input For output to the display For make up actuation For the Magcontrol make up variant Factory 23 Pressure signal 24 Pressure 18 V 29 A RS 485 interface User optional 30 B 31 GND 32 24 V supply E1 Supply for E1 and E2 Pre wired bridged 33 E1 Contact water meter ...

Page 9: ...or at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver ATTENTION Device damage due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Fill water ...

Page 10: ...e up functions 8 1 2 Manual mode Use For testing and maintenance tasks Start Press Manual on the controller The auto LED on the controller operating panel and PU in the display flash as visual indicators of manual operation Functions After starting the manual mode you can manually activate and deactivate the pump Proceed as follows Press OK on the controller s operating panel to activate the pump ...

Page 11: ...en the make up variants Levelcontrol and Magcontrol Magcontrol In system circuits with a diaphragm expansion vessel Levelcontrol in system circuits with a pressurisation unit Min op pressure 01 8 bar The system displays the Minimum working pressure message when you have set the Magcontrol make up variant Enter the value for the minimum operating pressure Note Calculation of minimum operating press...

Page 12: ...ormation about the software version 9 2 1 Customer menu The device controller is shipped with the following default settings Use the Customer menu to adjust these values to local conditions In special cases it is possible to further adjust the values in the Service menu Parameter Setting Comment Language DE Display language Parameter Setting Comment Fillcontrol XX Magcontrol For systems with diaph...

Page 13: ...th Magcontrol Set value for the maximum pressure has been exceeded Safety valve defective Pipe to system has insufficient diameter Check the actuating pressure of the safety valve Replace the safety valve Install new pipe to the system with sufficient diameter Quit 11 Make up volume Only if With water meter is activated in the Customer menu Set value of the water meter has been exceeded Leakage in...

Page 14: ...2 1 Customer menu on page 12 Minimum operating pressure P0 Safety valve pressure PSV x Annually 10 2 Exterior leak test Check the following device components for leaks PU pumps and screw fittings Seal any leaks at the connections or replace the connections if required Seal leaking screw connections or replace if required 10 3 Cleaning the dirt trap Clean the ST dirt trap according to the following...

Page 15: ... dismantling block off all water side connections to the device 2 Disconnect the system from the power supply and secure it against unintended reactivation 3 Disconnect the power cable of the device from the power supply 4 Disconnect and remove all cables from the terminals of the device controller 5 Undo all hose and pipe connections between the device and the system and remove them completely 6 ...

Page 16: ... D EN Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions Typ Type P0 PSV Fabr Nr Serial No ...

Page 17: ...SI1416enD 11 20 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com ...

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