background image

Controller 

 

 

 

12 —  English  

Fillcontrol Auto Compact — 20.10.2020 - Rev. D 

 

 

Indication on the 
display 

Meaning 

Disable make-up? 
JA 

This value is only displayed if "YES" has been set in the 
"With softening" menu option. 
• 

YES: The system stops the make-up process when 
the set soft water capacity is exceeded. 

• 

NO: The system does not stop the make-up 
process. The system displays the "Softening" 
message. 

Hardness reduction 
10 °dH 

This value is only displayed if "YES" has been set in the 
"With softening" menu option. 
• 

 Hardness reduction is calculated from the 
difference of the overall water hardness GH

actual

 

and the target water hardness GH

target

Hardness reduction = GH

actual

-GH

target

l °dH 

Enter the value in the controller. Consult the 
manufacturer information for third-party products. 

Cap. soft water 
05000 l 

This value is only displayed if "YES" has been set in the 
"With softening" menu option. 
The attainable soft water capacity is calculated from the 
type of softening used and the specified hardness 
reduction. 
• 

Fillsoft I, soft water capacity ≤ 6000/hardness red. l

 

• 

Fillsoft II, soft water capacity ≤ 12000/hardness 

red. l 

Enter the value in the controller. Consult the 
manufacturer information for the values of third-party 
products. 

Remaining cap. soft 
w. 
000020 l 

This value is only displayed if "YES" has been set in the 
"With softening" menu option. 
• 

Available soft water capacity. 

Replacement 
18 months 

This value is only displayed if "YES" has been set in the 
"With softening" menu option. 
• 

Manufacturer specification for the replacement 
interval of the softening cartridges, regardless of 
the calculated soft water capacity. The system 
displays the "Softening" message. 

Next maintenance 
012 months 

Recommended maintenance messages. 
• 

Off: Without maintenance recommendation. 

• 

001 – 060: Maintenance recommendation in 
months. 

Floating fault 
contact 
JA 

For the output of messages to the floating contact, see 
chapter 9.3 "Messages" on page 12 . 
• 

YES: Output of all messages. 

• 

NO: Output of all messages identified with 

"xxx"

 

("01", for example). 

Fault memory

˃

 

Switch to the "Fault memory" sub-menu. 
• 

Press "OK" to open the menu. 

• 

Use the "

▼▲

" buttons to open the sub-menu. 

ER 01…xx 

The last 20 alarms are stored with fault type, date, time, 
and fault code. 
See the chapter "Messages" for more information about 
the ER... messages. 

Parameter 
memory

˃

 

Switch to the "Parameter memory" sub-menu. 
• 

Press "OK" to open the menu. 

• 

Use the "

▼▲

" buttons to open the sub-menu. 

P0 = xx.x bar 
Date | Time 

The last 10 entries of the minimum working pressure are 
stored with date and time. 

V0.60 

Information about the software version 

 

9.2.1

 

Customer menu 

The device controller is shipped with the following default settings. Use the 
Customer menu to adjust these values to local conditions. In special cases, it is 
possible to further adjust the values in the Service menu.

 

 

Parameter 

Setting 

Comment 

Language 

DE  

Display language 

Parameter 

Setting 

Comment 

Fillcontrol XX 

Magcontrol  For systems with diaphragm-type 

expansion vessel 

Minimum operating 
pressure P

1.5 bar 

Only Magcontrol 
see chapter 7.2 "Determining the P

0

 

minimum operating pressure for 
the controller" on
 page 9  

Safety valve, pressure  

3.0 bar 

Tripping pressure for the safety 
valve at the heat generator in the 
system 

Next maintenance 

12 months 

Time left to the next due 
maintenance 

Volt-free contact 

NO 

Only the messages marked in the 
"Messages" list 

Make-up 
Maximum make-up volume  1000 litres 

Only if controller with "With water 
meter yes" 

Maximum make-up time  

20 minutes  Magcontrol 

Maximum make-up cycles  3 cycles 

within 2 
hours  

Magcontrol 

Softening (Only if "With softening yes") 
Shut off make-up 

NO 

In the event of soft water residual 
capacity = 0 

Hardness reduction 

8°dH 

= Setpoint – Actual 

Maximum make-up volume  0 litres 

Attainable make-up quantity 

Soft water capacity 

0 litres 

Attainable water capacity 

Cartridge replacement 

18 months 

Replace cartridge 

 
9.2.2

 

Service menu 

This menu is protected with a password. It can be accessed only by the Reflex 
Customer Service. A partial summary of the settings stored in the Service menu is 
proved in the Chapter Default settings. 
 
Service menu 

Parameter 

Setting 

Remarks 

 
Makeup 

 

 

Pressure differential, 
"NSP" makeup 

0.2 bar  

Only Magcontrol 

Pressure differential, 
filling pressure PF – P

0

  

0.3 bar  

Only Magcontrol 

Water quantity for each 
contact 

10 l / K 

Only if a water meter is 
installed. (Fillset Impulse, for 
example) 

Maximum filling 
contacts 

OFF 

Limits the filling volume. 
Only if a water meter is 
installed. (Fillset Impulse, for 
example) 

 

9.3

 

Messages 

The display provides alarms in plain text and the ER codes shown in the list. Use 
the arrow buttons to scroll through multiple alarms displayed at the same time. 
The fault memory stores the last 20 alarms for review, see chapter 7.4 
"Parametrising the controller in the Customer menu" on
 page 9 . 
Alarm causes can be eliminated by the operator or a specialist workshop. If this is 
not possible, contact the Reflex Customer Service. 

 

 

Note! 
Clearing of the cause must be confirmed by pressing the “Ack” button on 
the operator panel. All other alarms are automatically reset as soon as 
the cause has been eliminated. 

 

 

Note! 
Floating contacts, setting in the Customer menu, see chapter 7.4 
"Parametrising the controller in the Customer menu" on
 page 9 . 

 

Summary of Contents for Fillcontrol Auto Compact

Page 1: ...Fillcontrol Auto Compact 20 10 2020 Rev D GB Operating manual Original operating manual ...

Page 2: ...on 6 6 4 Switching and make up variants 7 6 5 Electrical connection 7 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirements for initial commissioning 9 7 2 Determining the P0 minimum operating pressure for the controller 9 7 3 Filling the device with water 9 7 4 Parametrising the controller in the Customer menu 9 7 5 F...

Page 3: ...safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the product itself or objects ...

Page 4: ...3 Maximum working pressure in bar 1 2 3 4 4 Function 1 FQIRA contact water meter optional accessory 2 Fillsoft optional accessory 3 Fillcontrol Auto Compact PIS Pressure sensor WC Fresh water make up line to the device LS Signal line for insufficient water switch DC Make up line to the system circuit LIS External signal line from a pressurisation unit The device controller uses the pump to regulat...

Page 5: ...pressure in bar 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of life threatening injuries Ensure that the system is voltage free before installing the device Ensure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an e...

Page 6: ...ation 1 Position the device 2 Create the water side connections of the device to the system Use connections with the same dimensions at the device for all lines 3 If required create the interfaces according to the terminal plan 6 3 1 Fitting the add on components WC Connection of the make up line to the mains separator tank OC Connection of the mains separator tank overflow DC Connection of the ma...

Page 7: ...into the system circuit LIS Level sensor To monitor the filling level in the pressurisation unit WC Make up line to the device ST Dirt trap at the shut off valve of the mains separator tank BT Mains separator tank PU Pump PIS Pressure sensor LS Insufficient water switch DN Nominal diameter of the make up line Water make up to system circuits with a pressurisation unit Pressurisation units are equi...

Page 8: ...ontroller for example Set the controller to Levelcontrol User optional 17 Make up 230 V 18 Make up 230 V 22 PE shield Pressure analogue input For output to the display For make up actuation For the Magcontrol make up variant Factory 23 Pressure signal 24 Pressure 18 V 29 A RS 485 interface User optional 30 B 31 GND 32 24 V supply E1 Supply for E1 and E2 Pre wired bridged 33 E1 Contact water meter ...

Page 9: ...or at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver ATTENTION Device damage due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Fill water ...

Page 10: ...e up functions 8 1 2 Manual mode Use For testing and maintenance tasks Start Press Manual on the controller The auto LED on the controller operating panel and PU in the display flash as visual indicators of manual operation Functions After starting the manual mode you can manually activate and deactivate the pump Proceed as follows Press OK on the controller s operating panel to activate the pump ...

Page 11: ...en the make up variants Levelcontrol and Magcontrol Magcontrol In system circuits with a diaphragm expansion vessel Levelcontrol in system circuits with a pressurisation unit Min op pressure 01 8 bar The system displays the Minimum working pressure message when you have set the Magcontrol make up variant Enter the value for the minimum operating pressure Note Calculation of minimum operating press...

Page 12: ...ormation about the software version 9 2 1 Customer menu The device controller is shipped with the following default settings Use the Customer menu to adjust these values to local conditions In special cases it is possible to further adjust the values in the Service menu Parameter Setting Comment Language DE Display language Parameter Setting Comment Fillcontrol XX Magcontrol For systems with diaph...

Page 13: ...th Magcontrol Set value for the maximum pressure has been exceeded Safety valve defective Pipe to system has insufficient diameter Check the actuating pressure of the safety valve Replace the safety valve Install new pipe to the system with sufficient diameter Quit 11 Make up volume Only if With water meter is activated in the Customer menu Set value of the water meter has been exceeded Leakage in...

Page 14: ...2 1 Customer menu on page 12 Minimum operating pressure P0 Safety valve pressure PSV x Annually 10 2 Exterior leak test Check the following device components for leaks PU pumps and screw fittings Seal any leaks at the connections or replace the connections if required Seal leaking screw connections or replace if required 10 3 Cleaning the dirt trap Clean the ST dirt trap according to the following...

Page 15: ... dismantling block off all water side connections to the device 2 Disconnect the system from the power supply and secure it against unintended reactivation 3 Disconnect the power cable of the device from the power supply 4 Disconnect and remove all cables from the terminals of the device controller 5 Undo all hose and pipe connections between the device and the system and remove them completely 6 ...

Page 16: ... D EN Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions Typ Type P0 PSV Fabr Nr Serial No ...

Page 17: ...SI1416enD 11 20 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com ...

Reviews: