Reechcraft PowerLift PL53 Page 52 Operators Safety Manual Download | Manualshive

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PowerLift

by ReechCraft

52

SECTION

6

SERVICE & MAINTENANCE

General

The following information is provided to assist you in the use and application
of service and maintenance procedures contained in this chapter.

NOTE:

Please

refer to Service and Parts Manual for additional information.

WHEN AN ABNORMAL CONDITION IS NOTED AND PROCEDURES CONTAINED
WITHIN THIS MANUAL DO NOT SPECIFICALLY RELATE TO THE NOTED
IRREGULARITY, USE OF THE MACHINE SHOULD BE STOPPED AND A
QUALIFIED MECHANIC WITH PROPER KNOWLEGE SHOULD CORRECT THE
IRREGULARITY BEFORE WORK IS RESUMED.

Safety and Workmanship

Your safety, and that of others, is the ﬁrst consideration when engaging in the
maintenance of equipment. Always be conscious of moving components and
pinch points. Do not allow heavy objects to rest in an unstable position. When
raising a portion of the machine, ensure that adequate support is provided.

Cleanliness

The single most important item in preserving the long service life of a machine
is to keep foreign materials out of the vital components. Reasonable precautions
have been taken to safeguard against this. However, these areas must be
maintained on a scheduled basis in order to preserve proper function of the
machine.

Component Disassembly and Reassembly

When disassembling or reassembling a component, complete the procedural
steps in sequence. Do not partially disassemble or reassemble one part and
then start another. Always recheck your work to assure that nothing has been
overlooked. Do not make any adjustments, other than those recommended,
without obtaining proper approval.

6.4

Servicing & Maintenance Guidelines

CAUTION

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Summary of Contents for PowerLift PL53

Page 1: ...PL53 OPERATOR S SAFETY MANUAL www reechcraft com powerlift P N 4026551 2020 ...

Page 2: ...anual and on the machine to alert you to potential personal injury hazards Understand and obey all safety messages that correspond with this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION AND IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SER...

Page 3: ...D IMMEDIATELY IN ALL INSTANCES WHERE OUR PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHERE SUBSTANTIAL PERSONAL PROPERTY DAMAGE OR DAMAGE TO THE REECHCRAFT PRODUCT HAS OCCURRED FORWARD WARNING NOTICE NOTICE FOR x Accident Reporting x Product Safety Publications x Current Owner Updates x Product Safety Questions x Standards and Regulations Compliance ...

Page 4: ... Produced in 2020 or later April 30 2021 Original Version of Manual May 19 2014 TABLE OF CONTENTS SECTION INFORMATIONAL FOREWORD 2 SAFETY ALERT SYMBOLS AND SAFETY WORDS 2 3 CONTACT 3 REVISION LOG 4 SECTION 1 SAFETY PRECAUTIONS 8 1 1 GENERAL 8 1 2 PRE OPERATION ...

Page 5: ...34 General 34 Upright Maneuvering 34 Tilted Over Maneuvering 34 Parking and Storage 36 VehicleTransport 36 SECTION 4 EMERGENCY PROCEDURES 37 4 1 GENERAL INFORMATION 37 Manual Descent Crank 37 Discharged Battery or Loss Of Power 38 Operator Unable to Control the Machine 39 Platform Caught Overhead 40 4 2 INCIDENT NOTIFICATION 40 SECTION 5 GENERAL SPECIFICATIONS 41 5 1 INTRODUCTION 41 5 2 DECAL CONT...

Page 6: ...pection andTrack Replacement 49 6 3 PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE 50 Inspection and Maintenance Codes 50 6 4 SERVICING AND MAINTENANCE GUIDELINES 52 General 52 Safety and Workmanship 52 Cleanliness 52 Component Disassembly and Reassembly 52 6 5 DECAL REPLACEMENT 53 6 6 MASTTRACK INSPECTION PROCEDURE 53 MastTrack Wear 54 MastTrack Misalignment 54 Mast Connector Wear 54 Machine Log ...

Page 7: ...peration Elevating 31 3 6 Joining Mast Sections 32 3 7 Separating Mast Sections 33 3 8 Maneuvering WhenTilted Back 35 4 1 Manual Descent Crank Operation 38 4 2 Emergency Retraction System 39 5 1 Chassis Base Mast Decal Locations 42 5 2 Climbing Unit Decal Locations 42 5 3 Platform Decal Locations 43 5 4 Outrigger Decal Locations 43 5 5 Machine Speciﬁcations 45 6 1 Mast Track Alignment 54 LIST OFTA...

Page 8: ... appropriate personal protection equipment PPE for the conditions If there are any questions regarding safety training maintenance inspection application or operation of the machine please contact Reechcraft FAILURETO COMPLY WITHTHE SAFETY PRECAUTIONS LISTED INTHIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 1 General WARNING SECTION 1 SAFETY PRECAUTIONS Operat...

Page 9: ...ure of 20 F to 135 F 29 C to 57 C Consult Reechcraft for operation outside of this range Machine performance may be affected in very hot or cold conditions Machine Inspection x Before machine operation perform walk around inspections and function checks Refer to Section 2 of this manual for further instructions x No one shall operate the machine until it has been inspected serviced and maintained ...

Page 10: ...ft suspended by their cord from the platform x Be sure to fully lower the platform completely and shut off all power before leaving the machine x No more than one person is allowed on the machine Only the operator is permitted in the platform during operation Fall Hazards x Do not enter or leave the platform while elevated x Before operating the machine make sure all mast sections outriggers raili...

Page 11: ...rical lines apparatus or any energized exposed or insulated parts according to the Clearance Requirements Near Power Lines shown inTable 1 1 x Allow clearance for machine movement and electrical line swaying Overhead Power Lines on Poles 0 133 kV Overhead Power Lines onTowers Greater than 133 kV Table 1 1 Clearance Requirements Near Power Lines VOLTAGE MINIMUM DISTANCE AS2550 1 WITHOUT SPOTTER WIT...

Page 12: ...load of 260 kg x Before entering the platform ensure that all outriggers have been properly installed and all leveling jacks are fully extended and bearing weight x Check to be sure the chassis is level according to the bubble level indicator on the chassis and all wheels are completely off the ground Note the platform will not release from its docked position unless each outrigger is in its prope...

Page 13: ...d to the stability of the bearing surface x Before using the machine on ﬂoors bridges and other surfaces check allowable capacity of the surfaces x Never exceed the maximum platform capacity Distribute loads evenly on platform ﬂoor x Keep the bearing pads of the outriggers a safe distance from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level...

Page 14: ...rts inside the platform railing during operation x Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls drill and persons in the platform x Ensure that operators of other overhead and ﬂoor level equipment or machines are aware of the machines presence Disconnect power to overhead cranes x Warn personnel not to work stand or walk under an e...

Page 15: ...ck for rough terrain transport x Remove drill tools and equipment from platform when transporting in a vehicle x Refer to the Machine Operation section of this manual for lifting information Additional Safety Information x Platform must be fully lowered before outriggers can be safely removed x Do not use machine as a ground for welding x Do not attempt to transport assembled machine by forklift x...

Page 16: ... machine and in this manual 3 Employer and government regulations 4 Use of approved fall protection device where applicable 5 Sufﬁcient mechanical aptitude and knowledge of the machine to recognize a component malfunction or a potential malfunction 6 The safest means to operate the machine where overhead and ground hazards are present These hazards include overhead obstructions additional moving e...

Page 17: ...ure all illegible decals are cleaned or replaced Reference Section 5 2 Decal Contents and Location 3 Safety Service Make sure a copy of the Operator s and Safety manual is enclosed in a weather resistant container 4 Set Up Make sure the machine is set up in accordance with Section 3 4 5 Walk Around Inspection Refer to Section 2 3 6 Drill Selection Criteria Refer to Section 3 2 7 Function Check Onc...

Page 18: ...e machine is exposed to harsh conditions increased use or if the machine is used in a severe manner Table 2 1 Inspection and Maintenance TYPE FREQUENCY PRIMARY RESPONSIBILITY SERVICE QUALIFICATION REFERENCE Pre start Inspection Before starting each day or at shift change Operator User or Operator Operator s and Safety Manual Frequent Inspection In service or out of service for 3 mo Or purchased us...

Page 19: ...t 888 600 6160 19 SECTION 2 PREPARATION INSPECTION NOTE Do not overlook the underside of the chassis Check this area for corrosion debris and cracks Walk Around Inspection Components Figure 2 1 Inspection Points 9 1 5 2 3 4 6 8 7 ...

Page 20: ...erly See Figure 2 2 3 Mast Sections Check for cracks and corrosion Make sure the Cam Levers are not bent or misshapen and springs are functioning properly Make sure the track teeth are not worn bent or misshapen Make sure the Cam Lever Lock is not bent or misshapen and the spring is functioning properly Make sure the Connector Pins are not worn or damaged and the Connector Pin Openings are clean a...

Page 21: ...www reechcraft com powerlift 888 600 6160 21 SECTION 2 PREPARATION INSPECTION Figure 2 3 Climbing Unit Guide Rollers Platform Mount Opening Drive Shaft Brake Gearbox ...

Page 22: ...ers Check for any debris stuck to or around the wheels or swivel mechanism Check to be sure the lock is in good working condition and that the wheels are functioning properly 7 Track Sections Check that the teeth of all the track sections are not excessively worn 5 mm tooth remaining bent misshapen or missing See Figure 2 4 SECTION 2 PREPARATION INSPECTION Figure 2 4 MaximumTrack Wear Figure 2 5 L...

Page 23: ...k to be sure that the mounting pins are not loose platform railing is undamaged platform retaining pin is functioning properly self closing slide gates are functioning properly no cracks or visible corrosion present See Figure 2 6 Figure 2 6 Platform Mounting and Retaining Pins Mount Pin Openings Mount Pin Openings Input Hex Shaft Entry Gate Platform Retaining Pin Mount Pins Mount Pins Entry Gate ...

Page 24: ... s properly seated position The input hex shaft should be ﬁrmly seated in its return position and resist turning freely in either direction 2 Overload Clutch Check to be sure the Overload Clutch is functioning properly by brieﬂy running the drill motor in the reverse direction counterclockwise You should hear and audible buzzing sound NOTE Be sure to maintain a ﬁrm grip on the drill 3 Mast Connect...

Page 25: ...www reechcraft com powerlift 888 600 6160 25 SECTION 2 PREPARATION INSPECTION Figure 2 7 Mast Connectors Cam Lever Connector Pin Opening Connector Pins Cam Lever Lock TopTermination Plate ...

Page 26: ...work platform AWP The removable platform is mounted to an elevating climbing unit that combines up to four 4 modular mast sections that are stacked and ﬁxed to a base mast on a movable chassis The machine is stabilized by way of outriggers and leveling jacks The PowerLift s intended purpose is to provide personnel and their tools access to work areas above the ground SECTION 3 MACHINE OPERATION Fi...

Page 27: ...ing Unit 2 Intermediate Mast 3 Drive Shaft Brake 4 Manual Container 5 Outrigger Socket 6 Manual Descent Crank 7 Platform 8 Gearbox 9 Platform Entry Gate 10 Platform Retaining Pin 11 Tilt back handle 12 HorizontalTransport Wheel 13 Outrigger Retaining Pin 14 Top Mast 15 Front Outrigger 16 Leveling Jack 17 Rear Outrigger 18 AllTerrainTransportTire 19 Outrigger Storage Socket 20 Bubble Level 21 Chass...

Page 28: ...tor 1 Chuck 2 Torque control cordless drill option 3 PowerTrigger 4 Speed Controller optional 5 Drill Hammer Function Selector optional 6 Direction Selector 7 Battery Pack cordless 8 Power Cord USE ONLY CORDLESS OR DOUBLE INSULATED CORDED DRILL MOTORS DISCONTINUETHE USE OFTHE DRILL IF A FAULT IS DETECTED ENSURETHE DRILL MOTOR IS IN DRILL MODE AND SETTOTHE APPROPRIATETORQUE SETTING USE ONLY ELECTRI...

Page 29: ...e platform not initiated by the operator Before operating the machine be sure the platform is fully lowered and all four 4 outriggers are properly installed See Figure 3 3 Be sure the machine is level and on a surface capable of supporting the intended load INTHE EVENTTHATTHE CLIMBING UNIT FAILSTO ELEVATE AFTERTHE OUTRIGGERES HAVE BEEN PROPERLY INSTALLED AND STABLIZED THE MACHINE IS NOT WORKING PR...

Page 30: ...onary surface capable of supporting the intended load directly under the desired work area 2 Connect to an appropriate power source AC connect to a grounded 15A AC power supply Be careful the extension cord remains slack at maximum height and does not become entangled in the machine which may lead to electrical shock or instability 3 Install front and rear outriggers in their designated positions ...

Page 31: ... is in the forward clockwise position Hold the drill motor handle ﬁrmly push down lightly to automatically disengage the drive shaft brake and squeeze the trigger to elevate Stop using the drill motor if any part of it becomes excessively hot Wait until the drill motor has cooled down before continuing operation DO NOT USE MACHINE IF CHASSIS CANNOT BE LEVELED WARNING Figure 3 4 Bubble Level Figure...

Page 32: ... HANDLING DO NOT STACK EXTRA MASTS EXCEEDING MAXIMUM PLATFORM HEIGHT COULD LEADTO SYSTEM INSTABILITY CAUTION 4 With the cam lever in the down position be sure the cam lever lock springs automatically into the locked position 1 Stack the mast ensuring that the track is facing toward the platform 2 Rotate the cam lever lock until it stops in the center position 3 Press both cam levers down and in at...

Page 33: ...ent power to lower the platform For emergency operation please see section 4 Emergency Procedures Figure 3 7 Separating Mast Sections 4 Carefully return to the stowed position Separating Mast Sections 1 Press both cam levers inward to allow the cam lever lock to rotate freely 2 Rotate the cam lever lock until it stops in the center position 3 Release the cam levers to the open position Cam Lever C...

Page 34: ...outriggers must be installed corresponding to the number of masts and elevated temporarily during maneuvering only See Figure 3 4 x There can be no signiﬁcant weight on the machine while it is being rolled around x Be sure there are no overhead or ground obstructions or hazards NOTE Be sure the swivel casters are in their unlocked position and free of debris on the wheel or in the mechanism Tilted...

Page 35: ...E CLEAR OF ANY PERSONNEL ENSURE A FIRM GRIP WITHTWO HANDS ONTHE HANDLE AND ENSURE WEIGHT IS DISTRIBUTEDTO AVOIDTHE USER ORTHE MACHINE BEINGTHROWN BYTHE MOVING WEIGHT OFTHE MACHINE TAKE PRECAUTIONSTO AVOID MANUAL HANDLING INJURIES USE PROPER LIFTINGTECHNIQUES BEND ATTHE KNEES ONLY NEVERTWIST YOUR BACK WHEN HOLDING OR CARRYING A LOAD AND OR GET HELP ONLY CARRY ONE COMPONENT AT ATIME CAUTION WARNING ...

Page 36: ...en transporting the machine by vehicle it should be disassembled into its major components and each component secured separately Restrain each component of the machine securely during transport When transported fully stowed the machine should be completely and securely restrained to eliminate any shifting or excessive movement USE OF EXCESSIVE FORCE WHEN SECURING MACHINE CAN CAUSE DAMAGE TOTHE MAC...

Page 37: ...drill loses power or the batteries of the cordless drill run out of sufﬁcient charge to lower the platform THE CRANK IS DESIGNED FOR MANUAL DESCENT IN CASE OF LOSS OF POWER ONLY IT MUST NOT BE USEDTO ELEVATETHE PLATFORM OR FOR GENREAL OPERATIONS IFTHE BATTERY OFTHE DRILL IS DISCHARGED OR IFTHERE IS A LOSS OF POWER WHILETHE UNIT IS ELEVATED DO NOT CLIMB OUT OFTHE PLATFORM USETHE MANUAL DESCENT CRAN...

Page 38: ...l and place it inside the platform 3 Remove the manual descent crank from the mounting clip inside the platform 4 Engage the drive shaft with the manual crank 5 Push down on the top of the handle to disengage the drive shaft brake and wind counterclockwise until the platform lowers fully See Figure 4 1 Figure 4 1 Manual descent crank operation Push down then rotate counter clockwise Mount Clip SEC...

Page 39: ...ergency Retrieval System to lower the platform and rescue the operator see Figure 4 2 Perform prestart inspection after performing Emergency Retraction SeeTable 6 1 Remove retraction winch from chassis Attach winch to base mast and unwind strap Remove and extend retraction tool 1 2 3 Fix loop of strap to end of retraction tool Attach loop to hook at base of climbing unit Crank clockwise to lower 4...

Page 40: ...echnical Safety and Engineering Department 845 34th St N Fargo ND 58102 In USA Toll Free 888 600 6160 Outside USA Phone 701 280 5900 E mail info reechcraft com Failure to notify the manufacturer of an incident involving a Reechcraft PowerLift product within 48 hours of such an occurrence may void any warranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECTTHE MAC...

Page 41: ...p Hazard 4026404 B3 Electrocution Hazard 4026276 B4 Serial Number PLATFORM No Type Reechcraft Part Number C1 Platform Rating 4026552 C2 Crush Hazard 4026003 C3 Read Manual 4026005 C4 Platform Step Warning Brand 4022976 C5 Platform Latch Release 4026001 C6 Manual Descent Crank 4026011 C7 Manual 4026551 C8 Anchor Point CordThroughway 4022999 C9 Drive Shaft Brake Release 4026004 C10 Front Logo 402297...

Page 42: ...PowerLift by ReechCraft 42 A3 A1 A4 A2 Figure 5 2 Climbing Unit Decal Locations B1 B4 B3 B2 Figure 5 1 Chassis Base Mast Decal Locations SECTION 5 GENERAL SPECIFICATIONS C5 C8 C4 C10 C1 C7 INSIDE ...

Page 43: ...www reechcraft com powerlift 888 600 6160 43 SECTION 5 GENERAL SPECIFICATIONS Figure 5 3 Platform Decal Locations C9 C11 C6 C4 C8 C1 C2 C3 C12 Figure 5 4 Outrigger Decal Locations C12 D2 D1 ...

Page 44: ...ar Outrigger Weight 4 2 kg Front Outrigger Weight 4 8 kg Flat FreeTransport Wheels 305 mm x 89 mm Drive Worm Drive with Integrated Drive Gear Brake A Stowed Length 1346 mm B Stowed Width 762 mm C Stowed Height 1741 mm D Minimum Platform Height 329 mm E Outrigger Footprint Width 2057 mm F Outrigger Footprint Length 1956 mm G Distance from Wall Side 660 mm H Distance from Wall Front 483 mm I Erected...

Page 45: ...www reechcraft com powerlift 888 600 6160 45 SECTION 5 GENERAL SPECIFICATIONS Figure 5 5 Machine Speciﬁcations A B C D E F G H J I ...

Page 46: ...PowerLift by ReechCraft 46 Notes ...

Page 47: ... right to make speciﬁcation changes without prior notiﬁcation Contact Reechcraft for updated information MODIFICATION OFTHE MACHINEWITHOUTTHE MANUFACTURERS APPROVAL IS A PROHIBITED PRACTICE AND A DIRECT SAFETY VIOLATION Your safety and the safety of others is the primary concern when performing service and maintenance on the machine Always be conscious of moving parts and pinch points Never leave ...

Page 48: ...nment and frequency of use requires 6 2 Machine Preparation Inspection Maintenance Maintenance Safety FAILURETO COMPLY WITHTHE SAFETY PRECAUTIONS LISTED INTHIS SECTION COULD RESULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH AND IS A SAFETY VIOLATION t 3FNPWF BMM SJOHT XBUDIFT BOE KFXFMSZ XIFO QFSGPSNJOH BOZ NBJOUFOBODF t P OPU XFBS MPOH IBJS VOSFTUSBJOFE PS MPPTF mUUJOH DMPUIJOH BOE OFDLUJFT whic...

Page 49: ... more than 3 months or when purchased used The frequency of this inspection must increase as environment and frequency of use requires Reference the appropriate areas of this manual for service and maintenance procedures Annual Machine Inspection The Annual Machine Inspection must be performed by a competent person or a qualiﬁed mechanic on an annual basis no later that 13 months from the date of ...

Page 50: ...pe of equipment nor should the list be considered as all inclusive Variances in interval times may occur due to the environment the machine is subjected to Inspection and Maintenance Codes 1 Check for proper and secure installation 2 No gouges excessive wear or dents showing 3 Visually inspect for excessive wear damage cracks or distortion 4 Check for cracked or broken welds 5 Check area is clean ...

Page 51: ...7 Gearbox 3 7 9 3 7 9 1 3 7 9 Manual Crank 1 1 12 1 3 12 Climbing Unit 7 1 7 1 3 5 10 7 Platform 1 4 5 1 4 5 1 3 4 5 7 Platform Latch 1 4 7 8 1 3 4 6 7 8 1 3 4 6 7 8 Chassis 3 4 5 3 4 5 3 4 5 Outriggers 1 5 8 1 3 5 7 8 1 3 5 7 8 Bubble Level 1 5 7 1 5 7 1 5 7 Casters 3 7 3 4 7 3 4 7 Rough Terrain Wheels 3 7 3 4 7 3 4 7 Drill 7 11 7 11 7 11 Drive Shaft Brake 1 3 7 8 1 3 7 8 1 3 7 8 Emergency Retrie...

Page 52: ...ing components and pinch points Do not allow heavy objects to rest in an unstable position When raising a portion of the machine ensure that adequate support is provided Cleanliness The single most important item in preserving the long service life of a machine is to keep foreign materials out of the vital components Reasonable precautions have been taken to safeguard against this However these ar...

Page 53: ... one edge then seal it gently and evenly If there are any air bubbles work them gently towards the edge with a clean cloth Pressure sensitive adhesives reach full strength after several days MAST SECTIONS SHOULD BE INSPECTED EVERY 3 MONTHS OR MORE FREQUENTLY DEPENDING ON ENVIRONMENT The MastTrack sections should be inspected more frequently if used in a harsh environment or high duty cycle applica...

Page 54: ...at the joint location If the track is bent or damaged in any way it must be replaced by a qualiﬁed mechanic before machine use may resume 3 Mast Connector Wear MastTrack misalignment may be due to worn or damaged coupling pins located in the Mast Connector If any part of the connector is worn or and excessively loose when properly coupled and locked together it must be replaced before machine use ...

Page 55: ...www reechcraft com powerlift 888 600 6160 55 MACHINE LOG RecordType 1 Examination 2 Test 3 Major Alteration 4 Repair Information Date RecordType Notes SECTION 6 SERVICE MAINTENANCE ...

Page 56: ...icable corrective action The probable causes and corrective action should where possible be checked in the order listed in the tables It should be noted that there is no substitute for thorough knowledge of the equipment and related systems It should be recognized that the majority of the problems arising in the machine will be centered in the power system For this reason every effort has been mad...

Page 57: ...n of mast that was installed and check to be sure both levers are completely engaged and locked in position The maximum height has been attained causing interference with the top termination plate No remedy System is functioning properly Platform moves sluggishly Drive Shaft brake is engaged Depress the input shaft slightly before applying power to release the brake Drill battery not fully charged...

Page 58: ...PowerLift by ReechCraft 58 Notes ...

Page 59: ...www reechcraft com powerlift 888 600 6160 59 Notes ...

Page 60: ...Reechcraft Inc 845 34 St N Fargo ND 58102 888 600 6160 www reechcraft com powerlift ...

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