Record Power WG250 Original Instruction Manual Download Page 38

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Original Instruction Manual |

WG250

Wet Stone Sharpening System | Version 3.0 | November 2012

14. Parts Lists & Diagrams - Cont.

Number

Part Name

Quantity

001

Spacer

002

Bushing

003

Motor Mount Shaft

004

Carbon Brush Cover

005

Carbon Brush

006

Carbon Brush Holder

007

Motor (Complete) 230V,
50Hz

008

Motor Wire

009

Pressure Spring

010

Knob with M6 Bolt Insert

011

Power Cord with Plug

012

On/Off Switch

013

Switch Box

014

Switch Box Cover

015

Speed Switch Knob with
indicator

016

Slide Bearing

017

Honing Wheel Lock Knob

018

Self-Tapping Screw ST4x6

019

Honing Wheel End Cover

020

Honing Wheel with Leather

021

Lock Nut

022

Flat Washer M12

023

Drive Wheel

024

Self-Tapping Screw ST3x4

025

Slide Bearing Cover

026

Slide bearing

Number Part Name

Quantity

027

028

Left Machine Support

029

Drive Shaft

030

Handle

031

Horizontal Support Knob

033

Vertical Support

034

Ground Screw

035

Horizontal Support

036

Machine Body

037

Vertical Support Lock Nut

038

Right Machine Support

039

Water Shield

040

Pan Head Machine Screw
M5x6

041

Pan Head Machine Screw
M5x10

042

Cord Strain Relief

043

Wheel

044

Washer OD Ø 30mm

045

Hex Nut M12

046

Water Tank

047

Chisel Angle Jig

048

Cylinder Magnet

049

Rubber Foot

050

Torque Adjusting Knob

051

Support Arm Assembly

052

Drawer

Not
shown:

Socket head cap screw
M8x25
(For handle)

Nylon Insert Lock nut M8
(For handle)

Flat Washer M8 (For handle)

Summary of Contents for WG250

Page 1: ... using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 0 November 2012 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see ba...

Page 2: ...Contents 7 Getting to Know Your Machine 8 Assembly 9 Set up and Adjustment 10 Optional Jigs for the WG250 Wet Stone Sharpener 10 1 WG250 G Short Knife Jig 10 2 WG250 H Long Knife Jig 10 3 WG250 A Gouge Jig 10 4 WG250 B Short Tool Jig 10 5 WG250 E Scissor Jig 10 6 WG250 D Plane Camber Jig 10 7 WG250 J Axe Jig 10 8 WG250 C Straight Edge Jig 10 9 WG250 I Tool Rest Jig 10 10 WG250 F Side Wheel Sharpen...

Page 3: ...ting to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of...

Page 4: ...tive hair covering to contain long hair 3 Safety warnings Find and read any warning labels on the machine It is important that any labels bearing health and safety warnings are not removed defaced or covered Replacement labels can be obtained by contacting our Customer Service Department 4 Familiarise yourself with the machine If you are not thoroughly familiar with the operation of this machine o...

Page 5: ...tively light the work area Lighting should be bright enough to eliminate shadow and prevent eye strain Do not use the machine in explosive environments eg in the presence of flammable liquids gases or dust The presence of high levels of dust created by machining wood can present a risk of fire or explosion Always use dust extraction equipment to minimise the risk 12 Keep other persons away and pet...

Page 6: ... as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your han...

Page 7: ... carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect the operation of the machine A guard or other part that is damaged should be properly repaired or replaced by a qualified person unless otherwise indicated in this instruction manual Do...

Page 8: ...itres of water in the first few minutes of running Check the condition of the stone If damaged or cracked replace the stone immediately Rotate the stone by hand to ensure that it can move freely without interference from other components Check that the speed control is set to correspond with the diameter of the sharpening stone mounted on the machine 4 Whilst sharpening honing When the machine is ...

Page 9: ... rates depending on usage for full details contact Record Power or your local Authorised Distributor 1 2 7 the Product has not been used for hire purposes by you or by a previous owner 1 2 8 the Product has been purchased by you as the guarantee is not transferable from a private sale 1 2 9 where the Product has been purchased from a retailer the 5 year guarantee is transferable and begins on the ...

Page 10: ...extra benefit and does not affect your statutory rights as a consumer 4 Notice This Guarantee applies to all Products purchased from an Authorised Dealer of Record Power within the United Kingdom of Great Britain and Northern Ireland Terms of Guarantee may vary in other countries please check with the Authorised Distributor in your country details of the Authorised Distributor for your country can...

Page 11: ...f Package 1 The machine is designed to operate in closed rooms and must be placed stable on firm and levelled surface 2 The machine can be bolted down if required 3 For packing reasons the machine is not completely assembled 1 Leather honing wheel 230mm 2 Slow speed wet stone sharpener 3 Sharpening Stone 250mm diameter 250 grit 4 Water tank 5 Support arm 6 Straight edge jig 7 Stone grader 8 Honing...

Page 12: ...ON OFF switch 1 J Rubber feet 1 7 Getting to Know Your Machine A B C D E F G J C M K L N A O P Q R S T I H A B C D E F G J C M K L N A O P Q R S T I H A B C D E F G J C M K L N A O P Q R S T I H A B C D E F G J C M K L N A O P Q R S T I H A B C D E F G J C M K L N A O P Q R S T I H Item Description Quantity K Shaft 1 L Washer 1 M Lock nut 1 N Lock knob 1 O Friction drive wheel 1 P Straight edge Ji...

Page 13: ...erating Mount the Sharpening Stone 1 Install the Sharpening Stone C on the shaft K 2 Place a washer L on each side of the Sharpening Stone and tighten the lock nut M A B C D E F G J C M K L N A I H Note That the lock nut M has a left hand thread i e turn clockwise to loosen turn anti clockwise to tighten Note To protect the drive wheel in transit a plastic sleeve is fitted to the motor shaft This ...

Page 14: ...mounting the stone for the first time it is important to ensure that it is seated correctly to ensure that it runs true Take care not to over tighten the lock nut as this may damage the stone and could cause excessive run out The lock nut uses a left hand thread so does not need to be too tight as the thread is in the opposite direction of the rotation of the stone Tighten the lock nut by hand unt...

Page 15: ...ide of the machine 2 Fill the water tank with water up to the MAX marked water level Note The stone will soak up a lot of water approximately 0 5 litre in the first 15 minutes When the stone wears down to a smaller diameter the second upper mounting position for the water tank has to be chosen Mount the support arm 1 Install the support arm G to the machine 2 Depending on the sharpening job the su...

Page 16: ... of immediately by pressing the red button on the switch marked O Locate and rectify the source of the blockage If the work piece has become trapped between the sharpening stone and the jig the surface of the stone may become damaged It may be necessary to dress or true the stone following the procedure set out in section 9 and 10 5 of this manual before attempting to use the stone again Check tha...

Page 17: ...e see figure 1 Secure the guide bar by tightening the two locking knobs 5 Adjust the depth of cut by using the micro adjuster on the support arm to lower the trueing tool towards the sharpening stone One quarter turn on the micro adjuster raise or lowers the support arm by approximately 0 4 mm See figure 2 6 Switch the machine on with the stone rotating towards the trueing tool 7 Raise the rear en...

Page 18: ...nding steel tools and noticeable reduction in the performance of the stone is a characteristic of glazing Applying the coarse side of the stone grader to the sharpening stone will clean and restore the stone exposing a new sharpening surface The smooth side of the stone grader changes the surface of the sharpening stone for fine sharpening A combination of both types of grinding is suited to most ...

Page 19: ...er honing wheel A For a quick burr removal alternately hone both sides of the cutting edge Always hone away from the edge of the tool The wet sharpener may have to be turned around to get to a convenient operating position Attention Never attempt to hone towards the edge of the tool as the tool will be thrown away and the honing wheel damaged A 9 Set up and Adjustment Cont stone at the top of its ...

Page 20: ...amp the tool in the appropriate jig 3 Adjust the support arm G and change the tool clamping position to get to the correct grinding angle 4 Use the angle setting gauge S to inspect the angle in relation to the Sharpening Stone Torque Adjustment During heavy machining the friction drive may slip Therefore a torque adjustment has been installed on the machine Turn the torque adjusting knob D clockwi...

Page 21: ...he Record Power website To complement the WG250 Wet stone Sharpener Record Power offers an extensive range of jigs to allow the sharpening of a wide range of tools A B A B C D E A B C D 45mm A B C D 100mm E E A B C D 45mm A B C D 100mm E E C D A B A B C D WG250 B Short Tool Jig WG250 A Gouge Jig WG250 G Short Knife Jig WG250 H Long Knife Jig WG250 D Plane Camber Jig WG250 E Scissor Jig A B A A B A...

Page 22: ...he thickness of the knife 4 Tighten the large knob D on the centre of the clamp to lock the knife in place 5 The correct knife position when held in the clamp will keep the bevel and the edge angle consistent along the length of the blade A B C D 45mm E A B C D 45mm A C D E 6 Rest the Adjustable Stop B of your jig on the Sharpener s Support Arm 7 The edge angle can be adjusted by turning the screw...

Page 23: ... Loosen the large knob D on the centre of the clamp 2 Place the knife in the clamp 3 Use the screw C to adjust the clamp to the thickness of the knife 4 Tighten the large knob D on the centre of the clamp to lock the knife in place 5 The correct knife position when held in the clamp will keep the bevel and the edge angle consistent along the length of the blade A B C D 45mm A C D E 6 Rest the Adju...

Page 24: ... uppermost position and for longer bevels as on spindle gouges lock the shaft in lower positions See Fig 2 Please note this should be done before setting the position of the tool to the correct nose angle as any adjustments of the shaft after this will change the nose angle sharpening 3 Secure the support arm mount D to the support arm in a vertical position and with it aligned centrally to the cu...

Page 25: ...b screw A 2 The support arm position can be adjusted to alter the grind angle 3 Hold carving jig against support arm in lower position 4 For most carving tools and other thin edge tools it is advisable to grind away from the edge of the tool for increased control 5 With the Sharpening Stone in motion move the tool slowly from side to side 6 To finish hone your tool on the leather honing wheel see ...

Page 26: ...ate Using the Scissor Jig 1 Mount support arm in upper position 2 Slide support plate D on to support arm 3 Open your scissors and clamp C in the holder B with blade facing out 4 With Sharpening Stone in motion slide the scissors clamped in the holder across the support plate D 5 Reverse the scissors in the holder B and repeat A B C D Use to sharpen Scissors Garden shears Note Usually you use only...

Page 27: ...here are two rocker pads These pads are used to apply pressure to the blade to achieve a camber The amount of pressure can be changed by adjusting the lock nuts on the reverse of the rocker pads 4 When grinding you can apply pressure from left to right in the direction you move the jig along the support arm 5 To finish hone your plane blade on the leather honing wheel see page 11 C D A B Use to sh...

Page 28: ...n the support arm of your wet stone sharpener Using the Axe Jig 1 Mount the support arm in the upper position 2 Slide the axe jig on to the support arm 3 Cup the head of the axe in the jig and move the axe blade slowly back and forth across the Sharpening Stone when in motion 4 Reverse the axe in the jig and repeat Use to sharpen Carving axes Carpenter s axes ...

Page 29: ...ion 2 Slide your tool to the edge of the clamp and lock in place with the lock knobs 3 Do not over tighten central lock knob as this will cause the tool to twist in clamp 4 Slide the straight edge jig on to the support arm 5 To set the angle use the angle setting gauge and adjust by raising or lowering the support arm 6 Move the tool slowly back and forth across the Sharpening Stone when in motion...

Page 30: ...tool rest jig on to the support arm and fix in place with the lock knob 3 Different angles can be achieved by rasing or lowering the support arm 4 Rest your tool on the jig and move the blade slowly back and forth across the Sharpening Stone when in motion 5 To finish hone your blade on the leather honing wheel see page 11 6 The tool rest jig can be mounted on the support arm with either the short...

Page 31: ... B Support arm A B Using the Side Jig 1 Slide the side jig on to the support arm and fix in place with the lock knobs 2 The side jig is used in conjunction with the tool rest jig to enable the user to grind against the side of the wheel 3 Different tools can be sharpened and angles achieved by raising and lowering the support arm and changing the position of the side jig on the support arm A B Use...

Page 32: ...t having to reposition the support arm and reset the angle The extension arm allows the user better access to the leather honing wheel and the optional secondary strop A Lock knob B Extension arm A B Mounting your extension arm 1 Mount the support arm in the lower position 2 Slide the extension arm on to the support arm and fix in place with the lock knobs A B Attention Never attempt to hone towar...

Page 33: ...oistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts To protect your sharpener from dust and damage when not in use an optional heavy duty cloth cover WG250 Q is available Please contact your local retailer or visit the Record Power website for further details Storage The machine has an integrated storage drawer The angle...

Page 34: ...on that the 3 drive pins engage with the friction drive wheel O 5 If the leather strop wheel seems to wobble please try rotating it to the next pin location 6 Tighten the lock knob N 11 Maintenance Cont A B C D E F G C M K L N P Q R S A B C D E F G J C M K L N A O P Q R S T I H Note That the lock nut M has a left hand thread i e turn clockwise to loosen turn anti clockwise to tighten 3 The new Sha...

Page 35: ...even support 2 Use diamond trueing tool to improve run out Sharpening surface not flat 1 Worn Sharpening Stone grit 2 Static grinding 1 Use stone grader or diamond trueing tool to straighten the wheel surface 2 Move the tool as you grind for even wear of the stone Sharpening surface is bad 1 Worn stone 2 Leather honing wheel is dry 3 Pressure too high 1 Use stone grader to sharpen the grit 2 Add h...

Page 36: ...e within the circuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Whe...

Page 37: ...37 14 Parts Lists Diagrams ...

Page 38: ... 021 Lock Nut 1 022 Flat Washer M12 2 023 Drive Wheel 1 024 Self Tapping Screw ST3x4 8 025 Slide Bearing Cover 2 026 Slide bearing 2 Number Part Name Quantity 027 Pin 1 028 Left Machine Support 1 029 Drive Shaft 1 030 Handle 2 031 Horizontal Support Knob 1 033 Vertical Support 1 034 Ground Screw 2 035 Horizontal Support 1 036 Machine Body 1 037 Vertical Support Lock Nut 1 038 Right Machine Support...

Page 39: ... Conforms with the following directives Machinery Directive 2006 42 EC EN61029 1 2009 A11 2010 Low Voltage Directive 2006 95 EC EN55014 1 2006 A1 2009 EN55014 2 1997 A1 2001 A2 2008 EN61000 3 2 2006 A1 2009 A2 2009 EN61000 3 3 2008 Electromagnetic Compatibility 2004 108 EC Certificate Numbers AW501744940001 Issued by TÜV Rheinland LGA Products GmbH Tillystrasse 2 90431 Nürnburg Signed Dated 01 11 ...

Page 40: ...essories Eire Record Power Ltd Unit B Adelphi Way Ireland Industrial Estate Staveley Chesterfield Derbyshire S43 3LS Tel 01246 561 520 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz ...

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