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Operating instructions

Peristaltic Pump RP Series

14 WARRANTY

We guarantee against all manufacturing defects and guarantee the mate-
rials that compose the realax pump for two years from the date of deliv-
ery. This guarantee does not cover the hose or the lubricant as these are
elements that have a normal function wear, irrespective of their duration.

This guarantee is valid as long as the equipment is operated in accord-
ance with this document.

This guarantee includes materials and work but not the cost for transpor-
tation of the equipment to the authorized repair shop or its return to the
customer.

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Summary of Contents for RP 10

Page 1: ...1 Operating instructions RP Series Peristaltic pump ALL THE HOSE PUMP YOU LL EVER NEED...

Page 2: ...your needs Our range of hoses and accessories reflect what hose pump customers really need and use after all best is what you want second best should never be an option We hope you ll find using your...

Page 3: ...afety 6 3 Functional description 11 4 Description 12 5 Construction 13 6 Pump hose 14 7 Transport storage 14 8 Assembly commissioning installation 16 9 Maintenance 24 10 Troubleshooting 34 11 Spare pa...

Page 4: ...additional future standard 1 1 How to use this manual This manual is intended as a reference book by means of which qualified users are able to install commission and maintain the hose pumps mentioned...

Page 5: ...c adjustments installation maintenance or repair jobs which fall beyond the scope of this manual contact your AxFlow representative Make sure you have the serial number of the hose pump at hand 1 5 En...

Page 6: ...e with the intended use In case of doubt it is the use which appears to be its intended use judging from the construction execution and function of the product Observing the instructions in the user s...

Page 7: ...should therefore guarantee that the pump is transported installed put in service used maintained and repaired by qualified personnel who should possess Specific training and sufficient experience for...

Page 8: ...ce fatal or very serious injuries Risk mitigation ensure that there can be no unauthorized access to the pump or to the system Hazardous media contamination of persons and equipment Possible consequen...

Page 9: ...witch the pump on if the front cover has been attached Do not carry out any maintenance operations or dismantle the pump without first making sure that the pipes are not under pressure and are empty o...

Page 10: ...mmended maximum temperature Direction of rotation flow direction Possible consequence material damage destruction of the unit The pump s direction of rotation in relation to the desired flow direction...

Page 11: ...suction inlet side is 3 bar 45 psi approx The RP Series has been designed for safe and uncomplicated operation as well as straightforward maintenance The RP Series can be used for many different medi...

Page 12: ...ty m3 h 1 08 1 86 4 79 10 83 18 09 28 08 36 00 GPM 4 76 8 19 21 09 47 68 79 65 123 63 158 50 Max Capacity Intermittent Duty m3 h 1 44 2 98 6 38 12 99 24 12 42 12 48 00 GPM 6 34 13 12 28 09 57 19 106 2...

Page 13: ...serves to suck the media and convey it into the metering line Fig 1 Diagram of functional principle 1 Pump housing 2 Rotor 3 Shoes 4 Hose 4 3 Identification of the gearbox B The gearbox has an identit...

Page 14: ...part in contact with the media HOSE TYPE MATERIAL INNER LAYER COLOUR STRAP NR Natural rubber No one black NBR Nitrile rubber Red EPDM EPDM Blue CSM Hypalon Green NBR A Nitrile rubber food grade White...

Page 15: ...t the pump hose For storage periods of longer than 30 days protect the coupling surfaces clamps reducers motors with adequate anti rust protection For storage periods longer than 6 months rotate the r...

Page 16: ...ditions Assembly is to be carried out in the following order If the pump has to be installed outdoors then it is to be equipped with protection against sunlight and weather influences When positioning...

Page 17: ...out by qualified personnel Check that the optional electrical components are connected and are working properly Check whether the direction of rotation is correctly adjusted 8 3 Correct installation o...

Page 18: ...ter of the pump hose A larger diameter is recommended in the event of viscous liquids The pump is self priming and does not require an admission valve The pump is reversible and the suction side can b...

Page 19: ...t as possible in order to avoid performance reduction The diameter must correspond to the rated diameter of the pump hose Larger diameter is recommended in the event of viscous liquids It is recommend...

Page 20: ...e pump hose the compression force of the pump hose can be adjusted by placing a number of shims under the pressing shoes The shims 2 are fitted between the rotor 1 and the pressing shoe 3 The number o...

Page 21: ...5 1 1 1 0 0 Number of shims 2 5 1 1 1 1 1 5 0 2 2 2 2 2 7 5 4 3 3 3 3 10 0 5 4 4 4 4 12 5 6 5 5 5 4 15 0 7 6 6 6 Factory default setting if working pressure is not specified 8 4 2 Model RP 32 Hose mat...

Page 22: ...5 4 3 3 3 5 0 5 4 4 4 7 5 5 5 5 10 6 6 5 12 5 7 7 6 15 8 8 Factory default setting if working pressure is not specified 8 4 4 Model RP 60 Hose materials NR NBR EPDM CSM and NBR A Number of shims of 0...

Page 23: ...5 5 12 5 6 6 6 15 7 7 Factory default setting if working pressure is not specified 8 4 6 Model RP 80 Hose materials NR NBR EPDM CSM and NBR A Number of shims of 0 5 mm thickness part number AX118 00 4...

Page 24: ...eights RP 25 RP 32 RP 40 RP 60 RP 70 RP 80 RP 100 Total weight 96 kg 211 lbs 145 kg 319 lbs 196 kg 432 lbs 346 kg 762 lbs 642 kg 1 415 lbs 1 150 kg 2 535 lbs 1 375 kg 3 031 lbs Pump cover 5 1 kg 11 lb...

Page 25: ...19 mm spanner 46 M12 19 mm spanner D Hose clamp Nm Manual no bolts Manual no bolts Manual no bolts Manual no bolts Manual no bolts Manual no bolts Manual no bolts E Flange bracket bolts Nm 29 M8 13 m...

Page 26: ...ons manual of the gearbox is delivered separately attached to this realax manual Some models of gearbox are lubricated for life other models of gear reducers require regular maintenance according to t...

Page 27: ...ove the lower drain plug located behind the lower connection 3 Remove the front cover Front Covers of RP 25 RP 32 RP 40 and RP 60 can be removed manually 20 kg Lifting equipment must be used to remove...

Page 28: ...5 RP 32 have flanges and Inserts b RP 40 RP 60 RP 70 RP 80 RP 100 have flanges a flange connection with Insert b flange connection 6 Mount back the front cover 7 Turn the rotor with the help of the mo...

Page 29: ...over 5 Lay the pump hose into the pump housing through the connection holes The hoses of the RP pumps must be manually inserted through the lower opening up to the point where the hose begins to be co...

Page 30: ...3 7 mm realax model Approximate distance inside press flange RP 40 5 mm RP 60 6 mm RP 70 7 mm RP 80 10 mm RP 100 10 mm 7 Push the shaft of the connection into the hose apply a little grease on the sha...

Page 31: ...ar pattern 1 3 2 4 1 3 2 4 etc until the flange is fully tightened 8 Mount the front cover 9 Turn the rotor with the help of the mo tor so that the remaining shoe presses against the pump hose 10 Dism...

Page 32: ...of electric motor and or gear reducer For repair or replacement of the electric motor and the gear reducer they could be disassembled from the pump housing The pump is stable on its baseplate and will...

Page 33: ...should be removed from the pump housing Dismantle and replace elbow with the T fitting Screw electro optical detector to cap then attach cap to T fitting Reassemble the breather and detector assembly...

Page 34: ...tion side Increase the diameter on the suction side as far as possible Suction line too long Shorten the suction line as far as possible High viscosity of medium Reduce viscosity as far as possible Ai...

Page 35: ...hose pulled into the pump housing High inlet pressure 3 bar Reduce inlet pressure Pump hose filled with deposits Clean or replace the pump hose Holder press flange insufficiently tightened Re tighten...

Page 36: ...36 Operating instructions Peristaltic Pump RP Series 11 Spare parts 11 1 Spare parts exploded view RP 25 Model...

Page 37: ...BR RP 25 1 AX100 01 09 Peristaltic Hose NBR A RP 25 1 AX100 01 12 Peristaltic Hose EPDM RP 25 1 AX100 01 10 Peristaltic Hose CSM RP 25 1 AX100 01 37 8 Front cover RP 25 1 AX100 01 50 9 Inspection wind...

Page 38: ...38 Operating instructions Peristaltic Pump RP Series 11 2 Spare parts exploded view RP 32 Model...

Page 39: ...altic Hose NBR A RP 32 1 AX104 01 12 Peristaltic Hose EPDM RP 32 1 AX104 01 10 Peristaltic Hose CSM RP 32 1 AX104 01 21 8 Front cover RP 32 1 AX104 00 50 9 Inspection Window Kit RP 32 1 AX104 99 30 10...

Page 40: ...40 Operating instructions Peristaltic Pump RP Series 11 3 Spare parts exploded view RP 40 Model...

Page 41: ...40 1 AX108 00 20 Peristaltic Hose NBR RP 40 1 AX108 00 22 Peristaltic Hose EPDM RP 40 1 AX108 00 24 Peristaltic Hose CSM RP 40 1 AX108 00 25 8 Front cover RP 40 1 AX109 00 50 9 Inspection Window Kit R...

Page 42: ...42 Operating instructions Peristaltic Pump RP Series 11 4 Spare parts exploded view RP 40 NBR A Version...

Page 43: ...0 1 AX109 00 50 9 Inspection Window Kit RP 40 1 AX109 99 30 10 Base plate 1 Contact realax distributor Base plate S S 1 Contact realax distributor 11 Drive 1 12 Seal screw 1 AX104 01 23 13 Seal Kit RP...

Page 44: ...44 Operating instructions Peristaltic Pump RP Series 11 5 Spare parts exploded view RP 60...

Page 45: ...0 01 63 Flange Connection PVDF ANSI 2 RP 60 2 AX110 01 65 9 Peristaltic Hose NR RP 60 1 AX111 00 18 Peristaltic Hose NBR RP 60 1 AX111 00 20 Peristaltic Hose NBR A RP 60 1 AX111 00 21 Peristaltic Hose...

Page 46: ...46 Operating instructions Peristaltic Pump RP Series 11 6 Spare parts exploded view RP 70...

Page 47: ...P 70 1 AX112 00 22 Peristaltic Hose CSM RP 70 1 AX112 00 23 8 Front cover RP 70 1 AX114 01 53 9 Inspection Window Kit RP 70 1 AX114 99 30 10 Base plate 1 Contact realax distributor Base plate S S 1 Co...

Page 48: ...48 Operating instructions Peristaltic Pump RP Series 11 7 Spare parts exploded view RP 70 NBR A Version...

Page 49: ...on Window Kit RP 70 1 AX114 99 30 10 Base plate 1 Contact realax distributor Base plate S S 1 Contact realax distributor 11 Drive 1 12 Seal Screw 1 AX111 00 08 13 Seal Kit RP 70 1 AX114 99 20 14 DIN 9...

Page 50: ...50 Operating instructions Peristaltic Pump RP Series 11 8 Spare parts exploded view RP 80...

Page 51: ...NBR A RP 80 1 AX118 00 16 Peristaltic Hose EPDM RP 80 1 AX118 00 14 Peristaltic Hose CSM RP 80 1 AX118 00 17 8 Front cover RP 80 1 AX120 00 60 9 Inspection Window Kit RP 80 1 AX118 99 30 10 Base plat...

Page 52: ...52 Operating instructions Peristaltic Pump RP Series 11 9 Spare parts exploded view RP 100...

Page 53: ...tic Hose NBR A RP 100 1 AX119 00 23 Peristaltic Hose EPDM RP 100 1 AX119 00 21 Peristaltic Hose CSM RP 100 1 AX119 00 24 8 Front cover RP 100 1 AX119 00 52 9 Inspection Window Kit RP 100 1 AX119 99 30...

Page 54: ...l Breather cap A Breather B Elbow Components C RP 25 AX100 01 39 AX100 01 38 RAC500H12H12PP RAC200M12M12PP RP 32 RAC500M12H12 RP 40 RP 60 RP 70 AX114 00 25 AX114 00 24 RAC500H34H34PP RAC200M34M34PP RP...

Page 55: ...tor and shoes Baseplate Drive Some specialist disassembly may be required 12 2 Recycling and or Repurposing The following components even when cleaned must still be prepared for special waste disposal...

Page 56: ...56 Operating instructions Peristaltic Pump RP Series 13 Declaration of Conformity...

Page 57: ...oes not cover the hose or the lubricant as these are elements that have a normal function wear irrespective of their duration This guarantee is valid as long as the equipment is operated in accord anc...

Page 58: ...low Group Zgornji Duplek 30e 2241 Spodnji Duplek Tel 386 2 684 00 60 Fax 386 2 681 01 62 E Mail vip tehnika siol net www vip tehnika si F r weitere Informationen und umfassenden Service wenden Sie sic...

Page 59: ...it Aby uzyska wi cej informacji na temat pomp realax w a prosimy o kontakt AxFlow Sp z o o ul Floriana 3 5 04 664 Warszawa Telefon centrala 48 613 00 12 Wsparcie techniczne Pompy wewn 223 lub kom 48 6...

Page 60: ...jen nesovic axflow rs www axflow rs For service and support to your realax hose pumps please contact AxFlow Services Phone 44 1484 543649 Fax 44 1484 512608 E mail service axflow co uk For more inform...

Page 61: ...tick if one of the above is applicable include MSDS and if necessary special handling instructions DESCRIPTION OF FAILURE PHOTOS AVAILABLE Yes No The pump s should be emptied and cleaned of any contam...

Page 62: ...AHQ IOM EN 0833 0920 www realaxpumps com ALL THE HOSE PUMP YOU LL EVER NEED...

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