RC Systems ST-72 Instruction Manual Download Page 1

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ST-72 User's Manual

Document: UM-1007

Revision Level A

INSTRUCTION MANUAL

R.C. SYSTEMS CO. INC.

MODEL ST-72 16,32,48 or 64 CHANNEL CONTROLLER

(Firmware 2.0 & later)

PHONE: (409)986-9800 FAX: (409) 986-9880

8621 HWY 6 HITCHCOCK, TX 77563

Website:

http://www.rcsystemsco.com

Warning: Read & understand contents of this manual prior to

operation. Failure to do so could result in serious injury or death.

Summary of Contents for ST-72

Page 1: ...NC MODEL ST 72 16 32 48 or 64 CHANNEL CONTROLLER Firmware 2 0 later PHONE 409 986 9800 FAX 409 986 9880 8621 HWY 6 HITCHCOCK TX 77563 Website http www rcsystemsco com Warning Read understand contents...

Page 2: ...10 1 4 5 HOUSINGS 10 1 4 6 NON INTRUSIVE MAGNETIC KEYPAD 10 1 4 7 APPROVALS 11 SECTION 2 BASIC OPERATION 12 2 1 MAIN MENU CONFIGURATION 12 2 2 CHANGING MENU VARIABLES USING THE KEYPAD 20 2 3 ALARM OUT...

Page 3: ...35 2 4 6 2 ZERO SPAN 35 2 4 6 3 DECIMAL POINTS 35 2 4 6 4 CHANNEL ON 35 2 4 6 5 ZONE 35 2 4 6 6 DEADBAND 36 2 4 6 7 COPY TO CHANNEL 36 2 4 6 8 COPY TO GROUP 36 2 4 6 9 RESTORE CH DEFAULTS 36 2 5 COMMU...

Page 4: ...C MODE 49 2 7 5 SD CARD 50 2 7 5 1 CARD STATUS 50 2 7 5 2 LOGGER ENABLED 51 2 7 5 3 SAVE CONFIGURATION FILE 51 2 7 5 4 LOAD CONFIGURATION FILE 51 2 7 5 5 VIEW LOG FILE TREND 51 2 7 6 VIEW EVENT LOG 52...

Page 5: ...CRETE RELAYS 89 5 3 9 HORN PIEZO 90 5 3 10 CHANNEL CONFIGURATION 90 5 3 11 PROGRAMMABLE RELAYS 94 SECTION 6 ENCLOSURE OPTIONS 98 6 1 ST 72PM PANEL RACK MOUNT ENCLOSURE 98 6 2 ST 72N4 NEMA 4X LARGE WAL...

Page 6: ...5 3 COPY CHANNELS 121 8 5 4 PROGRAMMABLE RELAYS 122 8 5 5 SYSTEM CONFIGURATION 123 8 5 6 CONFIGURATION UPLOAD DOWNLOAD 124 SECTION 9 TROUBLESHOOTING 125 9 1 CHANNEL ERRORS 125 9 1 1 COMM ERROR 125 9 1...

Page 7: ...onal codes A certified AC power mains disconnect or circuit breaker should be mounted near the controller and installed following applicable local and national codes If a switch is used instead of a c...

Page 8: ...ilable The Ethernet port allows the unit to be a ModbusTCP Master and Slave and also provides access to the embedded webpage Options such as analog I O and discrete relays for each alarm are easily ad...

Page 9: ...tored data These are Main Data 24 Hour Trend Bar Graphs Zone and Combination Screens Pressing Menu from any of these display screens will bring you to the Main Menu Pressing Edit from the Main Data 24...

Page 10: ...icates it is the channel selected and unused channels are grayed out when turned off Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measure...

Page 11: ...he trend a vertical line is drawn between MIN MAX values for each subinterval The AVERAGE value pixel is then left blank leaving a gap in the vertical line This is demonstrated in the noisy area of th...

Page 12: ...low trip alarm When a channel reaches alarm state the bar graph changes to the color that represents that alarm level and flashes Once the alarm is acknowledged the bar stops flashing If there are mor...

Page 13: ...trip alarm The Combination Screen is also useful for testing inputs for stability since MAX MIN AVERAGE values reset each time this screen is selected For example to test stability over a one hour per...

Page 14: ...arms to always force the LCD to the Zone screen This is useful for applications requiring zones with alarms to be displayed If the Zone feature is not utilized this screen can be turned off in the Sys...

Page 15: ...installed power consumption of the sensors not included Auxiliary Standard Relay Board option add 2 5 watts Isolated Serial Expansion Board add 1 5 watts TB4 terminals 2 4 6 8 of the standard I O Boar...

Page 16: ...and 250 VAC RESISTIVE loads IMPORTANT Appropriate diode DC loads or MOV AC loads snubber devices must be installed with inductive loads to prevent RFI noise spikes Relay wiring should be kept separat...

Page 17: ...n Instruments ANSI ISA 12 13 01 2000 Performance Requirements for Combustible Gas Detectors CSA C22 2 No 213 M1987 Non Incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations...

Page 18: ...n the 5 graphic data screens When ST 72 power is applied the graphic LCD starts in the Main Data screen 2 1MAIN MENU CONFIGURATION Variables inside Main menu tree allow optimum ST 72 configuration for...

Page 19: ...us Lock Code User Name 0 Default User Security Unlocked Channel Config Measurment Name Ch 38 46 PCTLEL Measurment Name Ch 37 1 PCTLEL Measurment Name Ch 39 6 PCTLEL Discrete Relays Programmable Relays...

Page 20: ...Yes Red No SetPoint 60 Ch 38 Fault Alarm SetPoint 10 800 4000 10 Board Default Ch 38 Data From Min Raw Max Raw Filter Sample Count Local Cal Marker Menu Src Analog Input Ch 38 Linearize 10 00 20 00 30...

Page 21: ...int 60 Ch 38 Fault Alarm SetPoint 10 800 4000 10 Board Default Ch 38 Data From Min Raw Max Raw Filter Sample Count Local Cal Marker Menu Src Analog Input Ch 38 Linearize 10 00 20 00 30 00 40 00 50 00...

Page 22: ...07 13 2010 07 12 2010 07 12 2010 07 12 2010 07 12 2010 07 09 2010 07 02 2010 06 12 2010 06 01 2010 06 01 2010 05 24 2010 05 24 2010 Event Alarm 1 out Alarm Reset Alarm 1 in System Boot Alarm 1 out Ala...

Page 23: ...Analog Input Analog Input Ch 17 32 Analog Input Ch 33 48 Analog Input Ch 49 64 Analog Input Ch 01 16 Discrete Relay Ch 01 16 Alarm 2 Alarm 3 Fault Alarm 1 Analog Input Ch 01 16 Calibrate Board View I...

Page 24: ...librate Input 02 Calibrate Input 03 Calibrate Input 04 Calibrate Input 05 Calibrate Input 16 Calibrate Input 01 Raw Counts Ch 01 001436 Ch 03 003108 Ch 02 002248 Ch 04 001792 Ch 06 001862 Ch 08 002193...

Page 25: ...h64 Disc Relay Alarm 2 Ch1 Ch16 Disc Relay Alarm 2 Ch17 Ch32 Disc Relay Alarm 2 Ch33 Ch48 Disc Relay Alarm 2 Ch49 Ch64 Disc Relay Alarm 3 Ch1 Ch16 Disc Relay Alarm 3 Ch17 Ch32 Disc Relay Alarm 3 Ch33...

Page 26: ...llowed entry move the cursor within a field When the field is complete Edit clears the cursor and loads it into non volatile memory where it is retained indefinitely and Next will cancel any changes t...

Page 27: ...Relay 3 Horn Piezo Discrete Relay Programmable Relay Brd Standard Relay 1 Programmable Relay Brd Programmable Relay 2 Programmable Relay 3 Programmable Relay 4 Programmable Relay 5 Programmable Relay...

Page 28: ...A3 Votes Required are the number of A1 A2 A3 level alarms that must be present for the relay to activate This allows creation of logical AND function equations that control standard relays Default set...

Page 29: ...tandard relay 2 This is done by assigning channels 1 32 to zone 1 and channels 33 64 to zone 2 and turning only zone 1 to YES for Standard relay 1 and only zone 2 to YES for standard relay 2 Another p...

Page 30: ...by the relay 2 3 2 3 FAILSAFE Failsafe controls relay activation for this relay Failsafe YES causes the horn relay to de energize during alarm conditions and energize when there is no alarm Thereby a...

Page 31: ...safe Zone 1 Override 1 Channel A1 Votes Required 0 0 No No Yes 0 1 Standard Relay and Programmable Relay Menus are Identical Programmable Relay Brd Programmable Relay 2 Programmable Relay 3 Programmab...

Page 32: ...ng Trip On On Delay sec Off Delay min Horn Drive Color No High 0 0 Yes Red SetPoint 40 Ch 38 Alarm 3 Latching Trip On On Delay sec Off Delay min Horn Drive Color Enabled No High 0 0 Yes Red No SetPoin...

Page 33: ...correct entry is 10 00 2 4 2 2 LATCHING LATCHING determines either manual or automatic alarm reset operation YES requires a manual Alarm Reset to unlatch the alarm even though an alarm condition no lo...

Page 34: ...level is always low trip and the dedicated common fault relay is always failsafe The minimum setting is 10 of full scale The factory default setting is 10 which is 10 of 100 or default full scale val...

Page 35: ...Count Local Cal Marker Menu Src Analog Input Figure 2 17 2 4 4 1 SOURCE Edit toggles the SRC or source entry between Analog Modbus 16bit Modbus 16bit Signed Modbus 32bit Wireless Monitor and Digital I...

Page 36: ...The valid range is 1 40 with the default value of 10 If a channel has a noisy input the sample rate can be increased causing the noise to average itself out This higher number of samples causes the c...

Page 37: ...d later the span set point must be changed to 45 to match the span calibration gas If the reading is only 40 with the 50 gas applied a span calibration is needed Move the pointer to the Set Span entry...

Page 38: ...o R C Systems ST 48 Sensor Transmitters which may be configured to transmit sensor life values after each calibration Figure 2 19 For Sensor Life to record properly the monitor must perform as follows...

Page 39: ...ort the Modbus slave or Wireless radio is connected to and the channel will get its data from The communication port that is assigned here must be configured as a Modbus Master or Wireless Monitor in...

Page 40: ...m 2 Alarm 3 Fault Alarm Data From Linearize Configure Alarm 1 Ch 38 Linearize 10 00 20 00 30 00 40 00 50 00 60 00 70 00 80 00 90 00 10 00 20 00 30 00 40 00 50 00 60 00 70 00 80 00 90 00 Input Output F...

Page 41: ...igured in this menu by setting the number digits trailing the decimal point Values are limited to a maximum of four digits and a polarity sign An auto ranging feature displays the highest resolution a...

Page 42: ...4 6 8 COPY TO GROUP This menu simplifies the Setup procedure by allowing one channel to be copied to a whole group of channels For example if some groups of 16 channels are identical except for the Me...

Page 43: ...ngs ModbusTCP Settings Network Settings Troubleshooting COM1 Settings Communication Settings Master Timeout ms Master Poll Delay ms Slave Byte Order 500 250 ABCD ModbusTCP Settings Hostname Address Ne...

Page 44: ...2 Modbus Slave Slave mode allows the communication port to be polled by any Modbus Master device using the Modbus RTU protocol This setting is also utilized for Wireless Modbus Slave See section 7 3 2...

Page 45: ...ort s com setting menu and selecting TEST REDUNDANT PORT or TEST PRIMARY PORT While in this menu the ST 72 also gives the active port on the screen 2 5 1 1 5 Disabled Select Disable to turn the port o...

Page 46: ...ENABLED is set to YES 2 5 1 6 4 SYMPATHY A2 ACK When set to YES the ST 72 broadcasts the alarm acknowledge flag to acknowledge all ST 90 relays on the network configured to be acknowledgeable This op...

Page 47: ...r on this entry the Edit toggles between the 4 possible modes Min Max Raw values are not used in this mode 2 5 2 2 MASTER TIMEOUT The time in milliseconds before the unit gives up on a Modbus request...

Page 48: ...ify if your network requires Netmask specifies the subnet addressing scheme This is automatically set when DHCP is enabled 2 5 3 5 GATEWAY Gateway is the IP address of the device that may connect this...

Page 49: ...e shooting a specific channel or communication port a simple test can be ran by resetting this number see section 2 5 4 2 and then recording the number of communication failures received after a known...

Page 50: ...stem should first enter a name phone number or other contact information into the 10 digit field so they can be contacted to unlock the unit at a later date 2 6 2 LOCK CODE To lock or unlock the syste...

Page 51: ...EM menu is accessed through the MAIN MENU Some items needing configuration are not specific to a channel but affect the entire ST 72 system These are located in the system entry menu shown in Figure 2...

Page 52: ...Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Oxygen...

Page 53: ...to a channel but affect the entire ST 72 system These are located in the CONFIGURE entry menu shown on the right side of Figure 2 31 System Configuration menus are accessed by pointing to the desired...

Page 54: ...ZONE screens when an alarm level is reached This proves to be useful if channel or zone must be displayed when in alarm The MAIN DATA screen is the default alarm screen from the factory 2 7 2 6 WARMUP...

Page 55: ...arms of another ST 72 which can be connected with RS485 or TCP IP Entering the communications port and slave ID allows the ST 72 to automatically retrieve programmed configuration parameters from the...

Page 56: ...span values for that channel The zero and span can be used when creating plots Another line exists for each minute of the day Those lines are time stamped with the hour and minute The numeric format...

Page 57: ...the ST 72 to change the current configuration to a previous configuration or the SD card can be moved to another unit and the configuration can be copied to the second unit This is done by selecting...

Page 58: ...ystem Boot Cold Boot Alarm Reset Remote Alarm Reset Alarm Refresh Marker Configuration Change and Event Log Cleared Time 09 42 09 30 09 28 08 15 21 37 21 35 21 30 21 28 17 56 15 53 11 15 09 37 09 30 0...

Page 59: ...Sensor Life disabled are indicate by Ch Disabled below the bar Cal Required indicates no Calibration Marker value has been received by the ST 72 Configure Zone Names Mimic Mode SD Card View Event Log...

Page 60: ...orizontal jumpers installed in position 1 at JP1 connect the RS 485 port s RX TX lines simplifying 2 wire daisy chains by providing additional terminals for incoming and outgoing cables For example in...

Page 61: ...6 8 24VDC COM provide Fused 24 VDC power to ST 72 option boards requiring such power Apply only nominal 24 VDC min 10 VDC max 30 VDC power to terminals 1 3 24VDC 5 7 24VDC COM of TB4 J9 is 40 pin ribb...

Page 62: ...inputs These are EXC and HI LO inputs TB3 and TB4 with only two positions each is for daisy chaining the power supply from one option board to another When the transmitters are hi power three wire un...

Page 63: ...LO EXC HI LO EXC EXC LO LO HI EXC LO HI LO HI 38 54 39 55 08 24 07 23 06 22 37 53 05 21 13 29 45 61 14 30 46 62 15 31 47 63 16 32 48 64 R8 R7 R16 R13 R15 R14 HI HI LO LO EXC LO HI EXC LO EXC LO HI EX...

Page 64: ...tion of 10 0345 discrete relays may be programmed in the system configuration menu as described in section 2 3 3 Many ST 72 applications utilize the five standard alarm relays see section 3 0 and sixt...

Page 65: ...el 10 0347 Each 10 0192 channel is equipped with a bridge amplifier and balance potentiometer and an adjustable switching regulator for setting the correct sensor excitation voltage A three position c...

Page 66: ...this procedure to avoid accidental over voltage conditions 2 Remove system power and connect sensor wires to the R C A terminals Reapply system power and confirm correct voltage across each sensor s A...

Page 67: ...A channels REF 10 0192 J3 J4 are interchangeable I2C connectors used to add other option PCB assemblies to the controller 4 2 0 VDC Figure 3 4 3 2 5 OPTIONAL 4 20mA ANALOG OUTPUT BOARD 10 0348 An opti...

Page 68: ...nnectors used to add option PCB assemblies to the ST 72 Figure 3 5 3 2 6 OPTIONAL PROGRAMMABLE RELAY BOARD 10 0350 An optional Programmable Relay Board shown in Figure 3 6 adds 16 programmable 5 amp r...

Page 69: ...TB5 provides an open collector failure detection output If communication is lost with the CPU board or if the relay board s processor fails the positive terminal of TB5 is pulled low All relays are r...

Page 70: ...e 24VDC power for the monitors or transmitters providing inputs to the ST 72 A 600 watt AC DC power supply may be included for these applications 115VAC or 230VAC When ordered from the factory it is p...

Page 71: ...equire 24VDC power for the monitors or transmitters providing inputs to the ST 72 A 150 watt AC DC power supply may be included for these applications 115VAC or 230 VAC selected via slide switch When...

Page 72: ...tand that CHANNEL INPUT DATA IS NOT PROCESSED DURING THE DIAGNOSTICS MODE It is possible to miss important input values while utilizing this mode and appropriate safeguards should be in place However...

Page 73: ...e Relay Discrete Relay Ch 17 32 Discrete Relay Ch 33 48 Discrete Relay Ch 49 64 Discrete Relay Ch 01 16 Discrete Relay Ch 01 16 Alarm 2 Alarm 3 Fault Alarm 1 Alarm 1 Ch 02 Alarm 1 Ch 03 Alarm 1 Ch 04...

Page 74: ...002248 Ch 04 001792 Ch 06 001862 Ch 08 002193 Ch 05 003859 Ch 07 001724 Raw Counts Ch 09 001258 Ch 11 002654 Ch 10 001682 Ch 12 003677 Ch 14 001236 Ch 16 001560 Ch 13 002451 Ch 15 002799 Figure 4 4 4...

Page 75: ...sing the Edit increases the output value in 4mA increments from 0mA to 20mA Analog Output Analog Output Ch 17 32 Analog Output Ch 33 48 Analog Output Ch 49 64 Analog Output Ch 01 16 Analog Output Ch 0...

Page 76: ...70 4 7LEDS Selecting LEDs from the diagnostics menu causes the six LEDs on the front panel to blink without affecting their corresponding relays All six relay will cycle individually as indicated on t...

Page 77: ...nu The controller does a self diagnostic by polling one communication port with the other to ensure correct operation It gives a SUCCESS or FAILURE report If the optional communication ports 3 and 4 a...

Page 78: ...ox will disappear once the jumper is reinstalled These three steps can be repeated for as many options as necessary but only one PGM jumper J2 can be removed at a time Analog Input Ch1 Ch16 Analog Inp...

Page 79: ...me When ModbusTCP slave is used the slave ID field of the message is ignored Channels can be configured to poll using the ST 72 s ModbusTCP master interface Devices are polled by IP Address not hostna...

Page 80: ...uplicated in the input register table These values can be read using either discrete register or the holding register Type Channel First Last Block Size Read FC Write FC Notes Lock Status N A 12005 12...

Page 81: ...ther standard relay 3 has been acknowledged Fault Relay Flashing N A 12029 12029 N A 4 N A False 0 True 1 Indicates whether the fault has been acknowledged Horn Relay Flashing N A 12034 12034 N A 4 N...

Page 82: ...44 1 2 N A Unacknowledged error Off 0 On 1 5 3 3 INPUT REGISTERS Type Channel First Last Block Size Read FC Write FC Notes Product ID N A 32001 32001 N A 4 N A Reads value 72 Version N A 32002 32002 N...

Page 83: ...failsafe Fault Relay State N A 32023 32023 N A 4 N A Off 0 On 1 doesn t take into account failsafe Horn Relay State N A 32024 32024 N A 4 N A Off 0 On 1 doesn t take into account failsafe Warmup N A...

Page 84: ...1 Active Port for COM3 N A 32032 32032 N A 4 N A See active port for COM1 2 or the port number of the redundant port 0 1 3 PortNumber 1 Active Port for COM4 N A 32033 32033 N A 4 N A See active port f...

Page 85: ...3 33896 1 4 N A Off 0 On 1 Comm Error 1 64 33897 33960 1 4 N A Off 0 On 1 Config Error 1 64 33961 34024 1 4 N A Off 0 On 1 IO Error 1 64 34025 34088 1 4 N A Off 0 On 1 Cal Flag 1 64 34089 34152 1 4 N...

Page 86: ...16 0 23 Time Min N A 40024 40024 N A 3 6 16 0 59 Time Sec N A 40025 40025 N A 3 6 16 0 59 Warmup Time N A 40027 40027 N A 3 6 16 Time in minutes 0 5 Cal Purge Time N A 40028 40028 N A 3 6 16 Time in...

Page 87: ...it by writing 0 Security Unlock N A 40099 40099 N A 3 6 This register must be written with the Modbus unlock code before any parameter can be written using function codes 6 or 16 0000 9999 1234 5 3 5...

Page 88: ...1 Zone 7 Enable N A 40111 40111 N A 3 6 16 Use zone 7 channels for voting No 0 Yes 1 Zone 8 Enable N A 40112 40112 N A 3 6 16 Use zone 8 channels for voting No 0 Yes 1 Override 1 Channel N A 40113 401...

Page 89: ...to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 5 Channel N A 40121 40121 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 5 Alarm N A 40122 40122 N A 3 6 16 Alarm for this override cha...

Page 90: ...N A 40140 40140 N A 3 6 16 Alarm 1 channels required 0 64 A2 Votes N A 40141 40141 N A 3 6 16 Alarm 2 channels required 0 64 A3 Votes N A 40142 40142 N A 3 6 16 Alarm 3 channels required 0 64 Acknowl...

Page 91: ...rride channel 0 is disabled 0 64 Override 1 Alarm N A 40154 40154 N A 3 6 16 Alarm for this override channel to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 2 Channel N A 40155 40155 N A 3 6 16 Create a...

Page 92: ...to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 6 Channel N A 40163 40163 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 6 Alarm N A 40164 40164 N A 3 6 16 Alarm for this override cha...

Page 93: ...ailsafe N A 40184 40184 N A 3 6 16 Relay is failsafe No 0 Yes 1 Zone 1 Enable N A 40185 40185 N A 3 6 16 Use zone 1 channels for voting No 0 Yes 1 Zone 2 Enable N A 40186 40186 N A 3 6 16 Use zone 2 c...

Page 94: ...96 N A 3 6 16 Alarm for this override channel to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 3 Channel N A 40197 40197 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 3 Alarm N A 4019...

Page 95: ...annel to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 7 Channel N A 40205 40205 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 7 Alarm N A 40206 40206 N A 3 6 16 Alarm for this overri...

Page 96: ...0230 40230 N A 3 6 16 Off 0 On 1 Beep 2 Alarm 2 Mode N A 40231 40231 N A 3 6 16 Off 0 On 1 Beep 2 Alarm 3 Mode N A 40232 40232 N A 3 6 16 Off 0 On 1 Beep 2 Acknowledge N A 40233 40233 N A 3 6 16 Off 0...

Page 97: ...64 42577 42704 2 3 16 32bit IEEE Float Latching 1 64 42705 42768 1 3 6 16 No 0 Yes 1 Trip 1 64 42769 42832 1 3 6 16 Low 0 high 1 On Delay 1 64 42833 42896 1 3 6 16 Time in seconds 0 10 Off Delay 1 64...

Page 98: ...48 2 3 16 32bit IEEE Float Data From Source 1 64 44369 44432 1 3 6 16 Analog In 0 Modbus 16bit 1 Signed Modbus 16bit 2 Modbus 32bit 3 Wireless Monitor 4 Digital In 5 Min Raw 1 64 44433 44496 1 3 6 16...

Page 99: ...5 45840 4 3 16 2x 32bit IEEE Floats Input and Output Point 3 1 64 45841 46096 4 3 16 2x 32bit IEEE Floats Input and Output Point 4 1 64 46097 46352 4 3 16 2x 32bit IEEE Floats Input and Output Point 5...

Page 100: ...0 0 5 0 5 3 11 PROGRAMMABLE RELAYS The programmable relay option allows 16 relays to be configured The configuration parameters are the same for all 16 relays The following table shows the base addre...

Page 101: ...A 4 N A 3 6 16 Relay is failsafe No 0 Yes 1 Zone 1 Enable N A 5 N A 3 6 16 Use zone 1 channels for voting No 0 Yes 1 Zone 2 Enable N A 6 N A 3 6 16 Use zone 2 channels for voting No 0 Yes 1 Zone 3 Ena...

Page 102: ...de 3 Channel N A 17 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 3 Alarm N A 18 N A 3 6 16 Alarm for this override channel to use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 4 Channel...

Page 103: ...use Alarm 1 0 Alarm 2 1 Alarm 3 2 Override 7 Channel N A 25 N A 3 6 16 Create an override channel 0 is disabled 0 64 Override 7 Alarm N A 26 N A 3 6 16 Alarm for this override channel to use Alarm 1...

Page 104: ...nted in a rectangular cutout 7 1 x 9 3 Only one 16 channel I O option Boards such as analog input or discrete relays may be mounted directly to the back of the enclosure Additional 16 channel I O opti...

Page 105: ...s suitable for mounting outdoors but an above mounted weather deflector shield is recommended Weight is approximately 55 pounds Figure 6 4 provides important warning information concerning correct gro...

Page 106: ...ST 72 User s Manual Document UM 1007 Revision Level A 100...

Page 107: ...s It is suitable for mounting outdoors but an above mounted weather deflector shield is recommended Weight is approximately 17 pounds Figure 6 4 provides important warning information concerning corre...

Page 108: ...ST 72 User s Manual Document UM 1007 Revision Level A 102 Figure 6 4...

Page 109: ...D potentially hazardous areas Five 16 channel I O option PCB s such as analog inputs or discrete relays may be mounted inside this enclosure with the addition of a 0010 1284 expansion plate It is sui...

Page 110: ...I O o Use aluminum 19 expansion plate adds Four options RCS Part 0010 0321 72 03 Full 19 Rack mount two ST 72s o Two options 2 I O o Use aluminum 19 expansion plate adds Four options RCS Part 0010 032...

Page 111: ...72 User s Manual Document UM 1007 Revision Level A 105 6 875 0 0 152 217 0 0 4 180 4 017 6 722 MAIN I O OPTION PCB FOOTPRINT 125 holes 4places Figure 6 6 Option Board Dimensions and Mounting Footprin...

Page 112: ...mode requires the radio be connected to the ST 72 s RS 485 port configured for MODBUS MASTER and Wireless Modbus Slave mode connects it to the RS 485 port configured for MODBUS SLAVE Section 2 5 1 1 I...

Page 113: ...brings the RADIO SETUP menus to the screen right side of Figure 7 2 BaudRate Timeout ms Poll Delay ms Radio Setup Function 9600 500 250 Modbus Master COM1 Settings COM1 4 Menus are Identical System ID...

Page 114: ...LY ONE SERVER PER NETWORK 7 2WIRELESS MONITOR MODE Wireless Monitor mode is exclusively for wireless communication to our ST 48 RF wireless sensor transmitters please visit ST 48 RF In Monitor mode th...

Page 115: ...also receives status bits indicating Communications Error Low Battery and Calibration Ch07 ComErr PCTLEL 2400 Counts Wireless 50 Min 0 Avg 32 Max 90 Zero 0 Span 100 27 24 21 18 15 12 9 6 3m 100 80 60...

Page 116: ...he Marker Menu described in section 2 4 4 5 Alarms are inhibited while the Marker Value of 15 62 is activated 7 3WIRELESS MODBUS SLAVE MODE Wireless Modbus allows one or many ST 72s to function as wir...

Page 117: ...however the antenna at the other end of the wireless link would need to be mounted perfectly parallel for optimum performance This is very difficult to achieve over distance If the antenna is mounted...

Page 118: ...s antenna near any other antenna even when the other antenna is transmitting on a different radio band High RF energy of the transmission from a close antenna can deafen a receiver This is a common c...

Page 119: ...ing as direct surge voltage It is very difficult to protect against direct lightning strikes but the probability of a direct strike at any one location is very small Unfortunately power line surges an...

Page 120: ...ns Other data devices connected to the wireless unit should be well grounded to the same ground point as the wireless unit Special care needs to be taken where the connected data device is remote from...

Page 121: ...in improperly drawn pages In order to view the webpage first the user must know the IP address or if DHCP enabled the controller s hostname This information can be viewed from the Network Settings me...

Page 122: ...stop flashing showing the alarm has been acknowledged The five standard relays states are shown at the bottom of the screen The boxes duplicate the LED behavior as seen when looking at the unit A flas...

Page 123: ...grayed out If an alarm should occur the zone name field will flash and the corresponding box in the assigned zone will turn the color of the alarm that is present or alternate if two different colors...

Page 124: ...ler for each subinterval Checking the Min Max and Avg box in the lower left corner turns the respective lines on and off If there is no trend data available the corresponding section of the graph will...

Page 125: ...first in first out format in non volatile memory so a SD card is not necessary to view the event log These events include Alarms In and Out Alarm Resets Calibrations System and Cold Boots and Communic...

Page 126: ...iewing and editing of most system parameters The exceptions are communication and security settings which must be set from the unit s keypad interface All changes made to the configuration parameters...

Page 127: ...ST 72 User s Manual Document UM 1007 Revision Level A 121 8 5 2 CHANNEL CONFIGURATION Figure 8 6...

Page 128: ...ST 72 User s Manual Document UM 1007 Revision Level A 122 8 5 3 COPY CHANNELS Figure 8 7...

Page 129: ...ST 72 User s Manual Document UM 1007 Revision Level A 123 8 5 4 PROGRAMMABLE RELAYS Figure 8 8...

Page 130: ...ST 72 User s Manual Document UM 1007 Revision Level A 124 8 5 5 SYSTEM CONFIGURATION Figure 8 9...

Page 131: ...When the download link is clicked the unit saves the current configuration into a file and transfers it to the user It should be saved as a cfg file When uploading configuration select a cfg file and...

Page 132: ...bus or wireless channels only This error indicates that the Interface selected is configured for something else For example if COM1 is set to Modbus slave and a channel 1 is set with a Source of Modbu...

Page 133: ...ment Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Oxygen Measurement Measurement ppm H2S Measurement...

Page 134: ...2 168 0 2 192 168 0 1 Figure 10 1 If a crossover cable is not available or if multiple computers need access to the ST 72 a switch can be connected to the ST 72 and one or more computers using standar...

Page 135: ...es connected to that switch An ST 72 can normally be added to such a network simply by connecting the Ethernet port to the switch using an Ethernet patch cable The ST 72 s default settings will allow...

Page 136: ...ny network unless port forwarding rules are setup in the router This configuration offers greater security and improved network performance when the company network has a large amount of traffic When...

Page 137: ...use an address conflict with other devices on the network 10 4 1 ST 72 STATIC IP CONFIGURATIION On the ST 72 in the network settings menu disable DHCP The IP address should be set to 192 168 0 x where...

Page 138: ...T 72 User s Manual Document UM 1007 Revision Level A 132 control panel network connections Open the network adapter which is usually called Local Area Connection Figure 10 6 Click the properties butto...

Page 139: ...ST 72 User s Manual Document UM 1007 Revision Level A 133 Figure 10 7 Select Internet Protocol TCP IP and then click the properties button...

Page 140: ...e changed A typical choice is 192 168 0 1 The Subnet mask is set to 255 255 255 0 If a gateway is present its address should be set otherwise it can be left blank Click OK and then OK again to apply t...

Page 141: ...tically in the last step 10 5 TESTING CONNECTIONS To verify that an ST 72 is accessible bring up a command prompt In windows this can be found by going to start run Then type cmd and press ok From the...

Page 142: ...bytes 32 time 1ms TTL 128 Ping statistics for 192 168 0 2 Packets Sent 4 Received 4 Lost 0 0 loss Approximate round trip times in milli seconds Minimum 0ms Maximum 0ms Average 0ms If pinging the hostn...

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