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Finned copper tube gas boilers & water heaters – Boiler Manual

5

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CHIMNEY & VENT PIPE CONNECTIONS

  Th e vent installation must be in accordance with Part 

7, Venting of Equipment, of the latest revision of the 
National Fuel Gas Code, ANSI Z223.1/NFPA 54 or 
applicable provisions of the local building codes. 
Canadian installations must comply with CSA B149.1 
or .2 Installation Code. Improper venting can result 
in excessive levels of carbon monoxide which can result 
in severe personal injury or death!

Chimney Inspection & Sizing

A thorough inspection of the masonry chimney must be 
performed to ensure that the chimney is clean, properly constructed, 
lined and sized. Exterior masonry chimneys should not be used 
unless properly lined to prevent condensation and draft  problems. 
Table 4 lists the equivalent breeching and fl ue sizes required for 
the boiler/water heater.

Table 4 

Equivalent Breeching and Chimney Size

Model 

Size

Size 

in

 Size 

mm

100 

  5

127

150

  6

152

200

  7

178

250 

  8

203

300

  8

203

350

  9

229

400

10

254

Note: These sizes are based on a

 

20 ft

,

 

6.1 m

 chimney height.

When more than one appliance is connected to the same chimney 
fl ue, the fl ue must be large enough to safely vent the combined 
output of all the appliances.

  If an appliance using any type of a mechanical draft  

system operating under positive pressure is connected 
to a chimney fl ue, never connect any other appliances 
to this fl ue. Doing so can result in the accumulation 
of carbon monoxide which can cause severe personal 
injury or death!

Vent Connections

Always use a type B or single wall galvanized metal vent 
pipe the same diameter as the draft  hood fl ue collar, Table 4. Use 
the shortest, straightest vent system possible for the installation. If 
horizontal runs exceed 

6 ft 

1.8 m

 they must be supported at 

6 ft 

1.8 m

 intervals with overhead hangers. Th e vent system should be 

sloped up toward the chimney at a minimum rate of 

1/4 in/ft 

,  

20 mm/m

 and terminate fl ush with the inside of the chimney fl ue. 

Fasten each connection with at least 3 corrosion resistant sheet 
metal screws.

  Never modify or alter any part of the boiler’s draft  

hood. Th is includes the removal or alteration of any 
baffl  es. Never install a vent pipe of a diameter diff erent 
than that of the boiler draft  hood fl ue collar. Failure 
to comply with this warning can result in severe 
personal injury or death!

Always provide a minimum clearance of 

6 in

,

152 mm

 between 

type C vent pipe and any combustible materials. Type B1 vent may 
be used, clearance between it and any combustible material must 
be as listed.

  Failure to maintain minimum clearances between vent 

connectors and any combustible material can result 
in a fi re causing extensive property damage, severe 
personal injury or death!

To determine the appropriate power venter for the boiler/water 
heater, see Table 5, Power Venter Sizes. Follow the power venter 
manufacturer’s installation instructions.

Table 5 

Power Venter Sizes

Spectrum Power 

Venter

Max. Pipe Length 

 

Model

Model

ft

mm

100-250

HS-1

100

31

300-400

HS-2

100

31

COMMON VENT SYSTEMS

If an existing boiler/water heater is removed from a 
common venting system, the common venting system may then 
be too large for the proper venting of the remaining appliances 
connected to it. At the time of removal of an existing boiler/water 
heater, the following steps shall be followed with each appliance 
remaining connected to the common venting system placed in 
operation, while the other appliances remaining connected to the 
common venting system are not in operation.

Au moment du retrait d’une chaudière existante, les mesures suivantes 
doivent être prises pour chaque appareil toujours raccordé au système 
d’évacuation commun et qui fonctionne alors que d’autres appareils 
toujours raccordés au système d’évacuation ne fonctionnent pas: 
système d’évacuation.
a)   Seal any unused openings in the common venting system. 

Sceller toutes les ouvertures non utilisées du sys-tème d’évacuation.

b)    Visually inspect the venting system for proper size and horizontal 

pitch and determine there is no blockage or restriction, leakage, 
corrosion and other defi ciencies which could cause an unsafe 
condition. 

  Inspecter de façon visuelle le système d’évacuation pour 

déterminer la grosser et l’inclinaison horizontale qui conviennent 
et s’assurer que le système est ex-empt d’obstruction, 
d’étranglement de fruite, de corrosion et autres défaillances qui 
pourraient présenter des risques.

Summary of Contents for SPECTRUM Series

Page 1: ...dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be operated...

Page 2: ...IV FOR A MAXIMUM ALLOWABLE WORKING PRESSURE OF 160 PSI 1103 kPa WATER INSTALLER THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE HEATER CONSUMER RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES...

Page 3: ...2 18 457 Left Side 6 152 24 609 Right Side 6 152 24 609 Front 6 152 24 609 Flue 6 152 6 152 2 Anoptimumsitewillbelevel centraltothepipingsystem close toachimneyandhaveadequatefreshairforcombustion Ens...

Page 4: ...o less than 100 in2 64 516 mm2 in size The upper opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 305 mm of but...

Page 5: ...part of the boiler s draft hood This includes the removal or alteration of any baffles Neverinstallaventpipeofadiameterdifferent than that of the boiler draft hood flue collar Failure to comply with...

Page 6: ...ing after 5 minutes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe Faire fonctionner le br leur principal pendant 5 min ensuite d terminersilecoupe...

Page 7: ...Finned copper tube gas boilers water heaters Boiler Manual 7 F F Figure 1 Vertical Venting with a Metal Chimney System and Inside Air Figure 2 Vertical Venting using a Metal Chimney and Inside Air 10...

Page 8: ...f high water flowrates seeTable7or8 Returnwatertemperatures below 110 F 43 C will result in heat exchanger damage from excessive condensation voiding the manufacturer s warranty see Primary Secondary...

Page 9: ...stem pressure of 12 psig 82 7 kPa must be maintained Heating Boiler Piping Connections The supply and return connections should be sized to suit the system see Table 6 Table 6 Supply and Return Pipe S...

Page 10: ...19 4 1 20 1 2 3 4 400 33 2 3 54 2 1 10 4 22 1 1 70 1 4 4 9 Note Unit equipped with 2 pass headers see Table 7 Flow exceeds recommended maximum use a greater temperature rise or consult manufacturer Cu...

Page 11: ...ested piping configuration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Bo...

Page 12: ...ess than Temp Min slowly close valve B until T1 climbs to desired operating temperature above Temp Min 3 If T1 is greater than desired operating temperature slowly close valve A to adjust to lower des...

Page 13: ...g Requirements Ensurethatthewaterheaterisequippedwithbronzeheaders Piping and components connected to the water heater must be suitable for use with potable water The water heater must not be connecte...

Page 14: ...condensation of the products of combustion will damage the water heater voiding the warranty The method outlined below can be employed to prevent this condition from occurring A balancing valve shoul...

Page 15: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 15 F F Table 9A Spectrum Heat Exchanger Selection Graph Table 9B Spectrum Pumping Performance Requirement Table...

Page 16: ...making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Code requires an 1 8 in...

Page 17: ...ss and a 0 3 WC pressure drop Nominal Iron Pipe Size Pipe length in feet 10 20 30 40 50 60 80 100 150 Maximum gas volume of pipe ft3 hr 3 4 278 190 152 130 115 105 90 79 64 1 520 350 285 245 215 195 1...

Page 18: ...isher must be installed to prevent increase creep of gas pressure when the units are not operating This pressure regulator suppliedbyothers maybeinstalledattheserviceentrance to each unit or a master...

Page 19: ...g If a make up water pump is used adjust to maintain a minimum 12 psig 82 7 kPa system pressure Open the system bleed and drain valves one at a time to purge the air trapped in the heating system pipi...

Page 20: ...ntrol access panel 6 Push in gas control knob slightly and turn clockwise to OFF 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B i...

Page 21: ...tional 1000 ft 305 m Check the input rate as follows 1 Turn off all other gas appliances that use the same gas meter as the boiler water heater 2 Call your gas supplier and ask for the heating value o...

Page 22: ...fectu s par un installateur ou un service d entretien qualifi ou le foumisseur de gaz qui doivent avoir lu les in structions foumies avant de faire l installation l entretien ou l enl vement de la cha...

Page 23: ...3 Right Top 4 Left Bottom 5 Left Top 6 Right Bottom Heat Exchanger Replacement 1 Sagging or distorted heat exchanger tubes are an indication of low water flow through the system 2 A damaged heat exch...

Page 24: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 24 F F Figure 14 Replacement Parts REPAIR PARTS...

Page 25: ...0 1244 1 70 1245 1 70 1246 1 Combustion Chamber Rear Panel 03 0886 1 03 0887 1 03 0888 1 03 0889 1 03 0890 1 03 0891 1 03 0892 1 Combustion Chamber Front Panel 03 0894 1 03 0895 1 03 0896 1 03 0897 1...

Page 26: ...330 1 70 1331 1 70 1332 1 70 1333 1 Burner Drawer Assembly NG Intermittent Pilot 70 1341 1 2 Stage 70 1342 1 70 1343 1 70 1344 1 70 1345 1 70 1346 1 70 1347 1 Burner Drawer Assembly LP Intermittent Pi...

Page 27: ...0725 1 11 Jacket Left Side Panel 03 0774 1 1 1 1 1 1 1 12 Jacket Right Side Panel 03 0775 1 1 1 1 1 1 1 13 Jacket Front Panel 03 0767 1 03 0768 1 03 0769 1 03 0770 1 03 0771 1 03 0772 1 03 0773 1 14...

Page 28: ...turn Headers 06 0001 16 16 16 16 16 16 16 NS Nut Inlet Outlet Return Headers 57 0492 12 12 12 12 12 12 12 NS Stud Inlet Outlet Return Headers 57 0220 12 12 12 12 12 12 12 21 Inlet Outlet Header Cast I...

Page 29: ...4 1 1 1 Ignition Module S8610M SW 2 Stage 16 0054 1 1 1 1 1 1 1 31 Transformer 50 VA 15 0007 1 1 1 1 1 1 1 NS High Limit EMf 1 SB 14 0118 1 1 1 High Limit EMF 5 SB 14 0009 1 1 1 1 High Limit EMf 1 SW...

Page 30: ...10 0037 2 3 4 5 6 7 8 Orifice 34 6 000 ft 7 999 ft NG 10 0043 2 3 4 5 6 7 8 Orifice 47 LP 10 0038 2 3 4 5 6 7 8 Orifice 49 2 000 ft 3 999 ft LP 10 0040 2 3 4 5 6 7 8 Orifice 50 4 000 ft 5 999 ft LP 10...

Page 31: ...erminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUC...

Page 32: ...the manufacturer s warranty Excessive pitting and erosion on the inside of the heat exchanger tubes caused by high water velocity through the tubes and is not covered by the manufacturer s warranty Se...

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