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RBI 8800 Series, Installation And Operation Manual

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RBI 8800 Series Installation And Operation Manual Download Page 30

SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 30

Not Shown Pilot, Natural Gas, Q179C  (*IRI Only)

10-0103

1*

1*

1

2

1

1

Pilot, LP Gas, Q179C  (*IRI Only)

70-0478

1*

1*

1

2

1

1

Not Shown Pilot Orifice, Natural Gas

10-0005

1

1

1

2

2

2

Pilot Orifice, LP Gas

10-0004

1

1

1

2

2

2

Not Shown Pilot Valve, 24 V

11-0017

1

1

1

1

1

1

Not Shown Pilot Regulator, RV12LT

11-0041

1

1

1

1

1

1

Not Shown Manual Pilot Valve

11-0031

1

1

1

1

1

1

Not Shown Ignition Module, S8610M

16-0054

1

1

1

1

Ignition Module, RM7890A  (*IRI Only)

16-0001

1*

1*

1

1

1

1

Not Shown Transformer, 40 VA

15-0002

1

1

1

1

1

1

Not Shown High Limit, L4008E (US only)

14-0104

1

1

1

1

1

1

High Limit, GIP 9869 (CAN only)

14-0117

1

1

1

1

1

1

High Limit, L4008E-1313 (Water Heaters)

14-0105

1

1

1

1

1

1

High Limit, L4008E-1040 (Boilers)

14-0104

1

1

1

1

1

1

Hight Limit, L4008A-1445 (Water Heaters)

14-0103

1

1

1

1

1

1

High Limit, L4008A-1007 (Boilers)

14-0102

1

1

1

1

1

1

Not Shown Operator, L4008A (US only)

14-0102

1

1

1

1

1

1

Operator, GIP 9868 (CAN only)

14-0116

1

1

1

1

1

1

Operator, L4008A-1007 (Boilers)

14-0102

1

1

1

1

1

Operator, L6008A-1242 (Water Heaters)

14-0106

1

1

1

1

1

Operator, L4008A-1445 (Water Heaters)

14-0103

1

1

1

1

1

Operator, L6008G1009 (2 Stage)

14-0107

1

1

1

1

1

Operator, T991E-1018 (Modulating) Boilers

14-0108

1

1

1

1

1

Operator, T991E-1034 (Modulating) Water Heaters

14-0110

1

1

1

1

1

Operator, T6031A-1052 (Pool Heaters)

14-0003

1

1

1

1

1

Not Shown Orifice, Blank

10-0011

8

10

12

14

16

18

Orifice, Natural Gas, # 17

10-0014

8

10

12

14

16

18

Orifice, Nat Gas, # 18 (2000-4500 ft)

10-0015

8

10

12

14

16

18

Orifice, LP Gas, # 39

10-0026

8

10

12

14

16

18

Orifice, LP Gas, # 40 (2000-4500 ft)

10-0027

8

10

12

14

16

18

Not Shown Pressure Relief Valve 50# 1” x 1 1/4”

13-0002

1

Pressure Relief Valve 50# 1 1/4” x 1 1/4”

13-0026

1

1

1

1

1

Pressure Relief Valve 125# 3/4” x 3/4”

13-0009

1

1

Pressure Relief Valve 125# 3/4” X 1”

13-0003

1

Pressure Relief Valve 125# 1” x 1”

13-0053

1

1

1

Not Shown Pressure Gauge

13-0301

1

1

1

1

1

1

Not Shown Thermometer w/ Well

13-0320

1

1

1

1

1

1

Not Shown Flow Switch

14-0201

1

1

1

1

1

1

Not Shown Natural to LP Conversion Kit

21-0107

1

21-0108

1

21-0109

1

21-0110

1

21-0111

1

21-0112

1

Not Shown Conversion Kit Natural to LP Gas

21-0113

1

21-0114

1

21-0115

1

21-0116

1

21-0117

1

21-0118

1

Not Shown Conversion Kit LP to Nat Gas (2000-4500 ft)

21-0119

1

21-0120

1

21-0121

1

21-0122

1

21-0123

1

21-0124

1

Not Shown Conversion Kit Nat to LP Gas (2000-4500 ft)

21-0125

1

21-0126

1

21-0127

1

21-0128

1

21-0129

1

21-0130

1

Ref #

Name Of Part

Part #

2000

2400

2800

3200

3600

4000

Summary of Contents for 8800 Series

Page 1: ...roperty damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try...

Page 2: ...le efficient operation and long life for which this heating boiler water heater was designed these instructions must be read understood and followed The Series 8800 and 8900 finned copper heating boil...

Page 3: ...mply with this warning may result in a fire causing extensive property damage severe personal injury or death 4 Locate the boiler water heater in an area that will prevent water damage to adjacent con...

Page 4: ...re communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 in2 2000 Btu hr 1100 mm2 kW of the total input rating of all of the equipment in the enclos...

Page 5: ...ollar Failure to comply with this warning can result in severe personal injury or death Always provide a minimum clearance of 6 inches 152 mm between type C vent pipe and any combustible materials Typ...

Page 6: ...e fa or ad quate Remettre les portes et les fen tres les ventilateurs les registres de chemin es et les appareils au gaz leur position originale g Any improper operation of the common venting system s...

Page 7: ...outside of the range listed in Table 5 indicates that the flow rate through the heat exchanger is incorrect which will damage the heat exchanger voiding the warranty The maximum allowable flow rate th...

Page 8: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 8 Figure 1 Typical Primary Secondary Piping System Figure 2 Low Temperature Piping...

Page 9: ...8 3 42 4 59 9 34 3 40 8 47 6 54 4 61 6 68 1 75 2 81 7 88 8 95 2 102 4 109 2 116 0 123 1 131 2 157 4 183 6 209 9 236 1 2 2 2 6 3 0 3 4 3 9 4 3 4 7 5 2 5 6 6 0 6 5 6 9 7 3 7 9 8 3 9 9 11 6 13 2 14 9 0 6...

Page 10: ...ed with bronze headers Piping and components connected to the water heater must be suitable for use with potable water The water heater must not be connected to any heating system piping or components...

Page 11: ...er heater inlet must not be less than 110 F 43 C or excessive condensation of the products of combustion will damage the water heater voiding the warranty The method outlined below can be employed to...

Page 12: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 12 Figure 5 Typical Water Heating Piping Figure 6 Multiple Water Heating Piping...

Page 13: ...0 1100 2100 3300 5900 12 000 40 245 500 760 1450 2300 4100 8300 50 215 440 670 1270 2000 3600 7400 60 195 400 610 1150 1850 3250 6800 80 170 350 530 990 1600 2800 5800 100 150 305 460 870 1400 2500 51...

Page 14: ...rol valve to the appliance Do Not interrupt water flow through the boiler water heater En cas de surchauffe ou si l alimentation en gaz ne s arr te pas fermez manuellement le robinet d arr t de l admi...

Page 15: ...6 Wait five 5 minutes to clear out any gas Then small for gas including near the floor If you smell gas STOP Follow B in the safety infomration above If you don t smell gas go to next step 7 Connect...

Page 16: ...ing probe Figure 8 To adjust the pilot the following steps must be taken 1 Remove the pilot gas pressure regulator cap 2 Turn the pressure regulator adjustment screw clock wise to increase the flame a...

Page 17: ...ticipator setting may be necessary if the unit cycles frequently If the room temperature over shoots the thermostat setting reduce the anticipator setting Water Heater Operation Controls The operating...

Page 18: ...Exchanger Replacement 1 Sagging or distorted heat exchanger tubes are an indication of low water flow through the system 2 A damaged heat exchanger must be replaced and the condition that caused the d...

Page 19: ...rn Header 8 Black O Rings 9 Stud Bolts 10 Flange Nuts 11 V Baffle 12 Frame Assembly 13 Main Burner 14 Union 15 Firing Valve 16 Main Gas Valve 17 A Valve 18 Refractory 19 Flue Collector End 20 Down Dra...

Page 20: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 Lower Left Right Jacket End Pnl 72 0016 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 Inlet Outlet Header Cast Iron 01 0001 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Inlet Outlet Header Bronze 01...

Page 21: ...17 19 21 23 25 27 29 31 33 35 Burner Tube Stainless w Bracket 70 0500 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 Union 1 53 0054 1 1 1 1 1 1 Union 1 1 4 53 0055 1 1 1 1 1 1 1 Union 1 1 2 53 0056 1 1 15 Firing...

Page 22: ...70 1 70 0371 1 70 0372 1 70 0373 1 70 0374 1 70 0375 1 70 0376 1 70 0377 1 Upper Front Refractory Channel 70 0177 1 70 0178 1 70 0179 1 70 0180 1 70 0181 1 70 0182 1 70 0183 1 70 0184 1 70 0185 1 70 0...

Page 23: ...1 70 0035 1 70 0036 1 70 0037 1 70 0038 1 70 0039 1 70 0040 1 70 0041 1 70 0042 1 70 0043 1 70 0044 1 22 Upper Front Jacket Panel 72 0001 1 72 0002 1 72 0003 1 72 0004 1 72 0005 1 72 0006 1 72 0007 1...

Page 24: ...07 1 72 0008 1 72 0009 1 72 0010 1 72 0011 1 72 0012 1 72 0013 1 72 0014 1 72 0015 1 29 Burner Drawer Side Rail Assy Left 70 0361 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Burner Drawer Side Rail Assy Right 70 03...

Page 25: ...Operator L4008A US only 14 0102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator GIP 9868 CAN only 14 0116 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator L6008A 1242 Water Heaters 14 0106 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 26: ...1 0154 1 21 0155 1 21 0156 1 21 0157 1 21 0158 1 21 0159 1 21 0160 1 Not Shown Natural to LP Conversion Kit 21 0161 1 2000 to 4500 feet 21 0162 1 21 0163 1 21 0164 1 21 0165 1 21 0166 1 21 0167 1 21 0...

Page 27: ...rn Header 8 Copper Fin Tube 9 Black O Rings 10 Stud Bolts 11 Flange Nuts 12 V Baffle 13 Frame Assembly 14 Main Burner 15 Union 16 Firing Valve 17 Main Gas Valve 18 A Valve 19 Burner Drawer Side 20 Ref...

Page 28: ...0001 32 32 32 32 32 32 10 Stud Inlet Outlet Return Headers 57 0223 24 24 24 24 24 24 11 Nut Inlet Outlet Return Headers 57 0491 24 24 24 24 24 24 12 Heat Exchanger V Baffle 03 1147 15 03 1148 15 03 11...

Page 29: ...nd Refractory Panel Left Right 05 0050 2 2 2 2 2 2 Not Shown Center Refractory Panel 05 0051 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4 05 0057 4 21 Draf...

Page 30: ...1 1 1 Operator L6008G1009 2 Stage 14 0107 1 1 1 1 1 Operator T991E 1018 Modulating Boilers 14 0108 1 1 1 1 1 Operator T991E 1034 Modulating Water Heaters 14 0110 1 1 1 1 1 Operator T6031A 1052 Pool H...

Page 31: ...re between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace S8610 module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused by high or...

Page 32: ...eup valve is open and functioning Remove return header and inspect the heat exchanger tubes Ensure relief valve is properly sized for the system never exceed 160 psi Ensure expansion tank is properly...

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