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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 14

ELECTRICAL WIRING

Electrical Power Connections

CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation! Verify proper
operation after servicing!

ATTENTION. Au moment de l’entretien des
commandes, étiquetez tous les fils avant de les
débrancher. Des erreurs de câblage peuvent
entraîner un fonctionnement inadéquat et
dangereux. S’assurer que l’appareil fonctionne
adéquatement une fois l’entretirn terminé.

The electrical connections to this boiler/water heater
must be made in accordance with all applicable local
codes and the latest revision of the National Electrical
Code, ANSI /NFPA-70. Installation should also conform
with CSA C22.1 Canadian Electrical Code Part I if
installed in Canada. Install a separate 120 volt 15 amp
circuit for the boiler/water heater. A shut-off switch
should be located at the boiler/water heater. The boiler/
water heater must be grounded in accordance with the
authority having jurisdiction, or if none, the latest revision
of the National Electrical Code, ANSI/NFPA-70.

Line voltage field wiring of any controls or other devices
must conform to the temperature limitation of type T wire
at 95°F(35°C) above room temperature. Use copper
conductors with a minimum size of #14 awg.

Refer to the wiring diagram supplied with the boiler/
water heater for proper wiring connections.

BOILER/WATER HEATER
OPERATION

WARNING: Before proceeding read and fully
understand the instructions contained in this
manual. Do not attempt to operate this boiler/
water heater if it has not been installed in
accordance with the guidelines set forth in this
manual. Failure to comply with this warning can
result in extensive property damage, severe
personal injury or death!

Should overheating occur or the gas supply fail to shut
off, turn off the manual gas control valve to the
appliance. Do Not interrupt water flow through the boiler/
water heater.

En cas de surchauffe ou si l’alimentation en gaz ne
s’arrête pas, fermez manuellement le robinet d’arrêt de
l’admission de gaz.

Hydronic Heating Boilers

Open the make-up water valve and slowly fill the boiler
and all of the radiation with water. Ensure that all bleed
and drain valves are closed.

Adjust the make-up water pressure regulator so a
minimum 12 psig system pressure is maintained at the
highest point in the system piping. If a make-up water
pump is used adjust it as stated above.

Open the system bleed and drain valves, one at a time,
to purge the air trapped in the heating system piping.

With the boiler off, run the system pump for at least 30
minutes and bleed the system piping using the bleed
valves. If strainers are used in the system piping the
make-up water valve should be closed and the strainers
checked and cleaned.

The system expansion tank should be checked to
ensure that the correct water level in the tank is
maintained. The tank should less than half full
of water with the system full and adjusted to the correct
operating pressure.

Star t the boiler as described in the LIGHTING
INSTRUCTIONS below. Run the boiler for at least an
hour. The system pump(s) and all radiation unit must be
operated during this time. Ensure that the make-up
water valve is open.

Shut the boiler off and open the bleed valves to purge
the air trapped in the heating system piping. Close the
make-up water valve and check and clean the strainers
and make-up water pressure reducing valve.

Open the make-up water valve and adjust the system
pressure if necessary.

The system should be checked and bled after three day
of operation.

LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING

POUR VOTRE SÉCURITÉ LISEZ AVANT DE
METTRE EN MARCHE

A. This appliance is equipped with an ignition device

which automatically lights the pilot. Do 

not try to light

the pilot by hand.

Cet appareil est muni d’un dispositif d’allumage qui
allume automatiquement la veilleuse. Ne tentez pas
d’allumer la veilleuse manuellement.

Summary of Contents for 8800 Series

Page 1: ...roperty damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try...

Page 2: ...le efficient operation and long life for which this heating boiler water heater was designed these instructions must be read understood and followed The Series 8800 and 8900 finned copper heating boil...

Page 3: ...mply with this warning may result in a fire causing extensive property damage severe personal injury or death 4 Locate the boiler water heater in an area that will prevent water damage to adjacent con...

Page 4: ...re communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 in2 2000 Btu hr 1100 mm2 kW of the total input rating of all of the equipment in the enclos...

Page 5: ...ollar Failure to comply with this warning can result in severe personal injury or death Always provide a minimum clearance of 6 inches 152 mm between type C vent pipe and any combustible materials Typ...

Page 6: ...e fa or ad quate Remettre les portes et les fen tres les ventilateurs les registres de chemin es et les appareils au gaz leur position originale g Any improper operation of the common venting system s...

Page 7: ...outside of the range listed in Table 5 indicates that the flow rate through the heat exchanger is incorrect which will damage the heat exchanger voiding the warranty The maximum allowable flow rate th...

Page 8: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 8 Figure 1 Typical Primary Secondary Piping System Figure 2 Low Temperature Piping...

Page 9: ...8 3 42 4 59 9 34 3 40 8 47 6 54 4 61 6 68 1 75 2 81 7 88 8 95 2 102 4 109 2 116 0 123 1 131 2 157 4 183 6 209 9 236 1 2 2 2 6 3 0 3 4 3 9 4 3 4 7 5 2 5 6 6 0 6 5 6 9 7 3 7 9 8 3 9 9 11 6 13 2 14 9 0 6...

Page 10: ...ed with bronze headers Piping and components connected to the water heater must be suitable for use with potable water The water heater must not be connected to any heating system piping or components...

Page 11: ...er heater inlet must not be less than 110 F 43 C or excessive condensation of the products of combustion will damage the water heater voiding the warranty The method outlined below can be employed to...

Page 12: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 12 Figure 5 Typical Water Heating Piping Figure 6 Multiple Water Heating Piping...

Page 13: ...0 1100 2100 3300 5900 12 000 40 245 500 760 1450 2300 4100 8300 50 215 440 670 1270 2000 3600 7400 60 195 400 610 1150 1850 3250 6800 80 170 350 530 990 1600 2800 5800 100 150 305 460 870 1400 2500 51...

Page 14: ...rol valve to the appliance Do Not interrupt water flow through the boiler water heater En cas de surchauffe ou si l alimentation en gaz ne s arr te pas fermez manuellement le robinet d arr t de l admi...

Page 15: ...6 Wait five 5 minutes to clear out any gas Then small for gas including near the floor If you smell gas STOP Follow B in the safety infomration above If you don t smell gas go to next step 7 Connect...

Page 16: ...ing probe Figure 8 To adjust the pilot the following steps must be taken 1 Remove the pilot gas pressure regulator cap 2 Turn the pressure regulator adjustment screw clock wise to increase the flame a...

Page 17: ...ticipator setting may be necessary if the unit cycles frequently If the room temperature over shoots the thermostat setting reduce the anticipator setting Water Heater Operation Controls The operating...

Page 18: ...Exchanger Replacement 1 Sagging or distorted heat exchanger tubes are an indication of low water flow through the system 2 A damaged heat exchanger must be replaced and the condition that caused the d...

Page 19: ...rn Header 8 Black O Rings 9 Stud Bolts 10 Flange Nuts 11 V Baffle 12 Frame Assembly 13 Main Burner 14 Union 15 Firing Valve 16 Main Gas Valve 17 A Valve 18 Refractory 19 Flue Collector End 20 Down Dra...

Page 20: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 Lower Left Right Jacket End Pnl 72 0016 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 Inlet Outlet Header Cast Iron 01 0001 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Inlet Outlet Header Bronze 01...

Page 21: ...17 19 21 23 25 27 29 31 33 35 Burner Tube Stainless w Bracket 70 0500 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 Union 1 53 0054 1 1 1 1 1 1 Union 1 1 4 53 0055 1 1 1 1 1 1 1 Union 1 1 2 53 0056 1 1 15 Firing...

Page 22: ...70 1 70 0371 1 70 0372 1 70 0373 1 70 0374 1 70 0375 1 70 0376 1 70 0377 1 Upper Front Refractory Channel 70 0177 1 70 0178 1 70 0179 1 70 0180 1 70 0181 1 70 0182 1 70 0183 1 70 0184 1 70 0185 1 70 0...

Page 23: ...1 70 0035 1 70 0036 1 70 0037 1 70 0038 1 70 0039 1 70 0040 1 70 0041 1 70 0042 1 70 0043 1 70 0044 1 22 Upper Front Jacket Panel 72 0001 1 72 0002 1 72 0003 1 72 0004 1 72 0005 1 72 0006 1 72 0007 1...

Page 24: ...07 1 72 0008 1 72 0009 1 72 0010 1 72 0011 1 72 0012 1 72 0013 1 72 0014 1 72 0015 1 29 Burner Drawer Side Rail Assy Left 70 0361 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Burner Drawer Side Rail Assy Right 70 03...

Page 25: ...Operator L4008A US only 14 0102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator GIP 9868 CAN only 14 0116 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator L6008A 1242 Water Heaters 14 0106 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 26: ...1 0154 1 21 0155 1 21 0156 1 21 0157 1 21 0158 1 21 0159 1 21 0160 1 Not Shown Natural to LP Conversion Kit 21 0161 1 2000 to 4500 feet 21 0162 1 21 0163 1 21 0164 1 21 0165 1 21 0166 1 21 0167 1 21 0...

Page 27: ...rn Header 8 Copper Fin Tube 9 Black O Rings 10 Stud Bolts 11 Flange Nuts 12 V Baffle 13 Frame Assembly 14 Main Burner 15 Union 16 Firing Valve 17 Main Gas Valve 18 A Valve 19 Burner Drawer Side 20 Ref...

Page 28: ...0001 32 32 32 32 32 32 10 Stud Inlet Outlet Return Headers 57 0223 24 24 24 24 24 24 11 Nut Inlet Outlet Return Headers 57 0491 24 24 24 24 24 24 12 Heat Exchanger V Baffle 03 1147 15 03 1148 15 03 11...

Page 29: ...nd Refractory Panel Left Right 05 0050 2 2 2 2 2 2 Not Shown Center Refractory Panel 05 0051 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4 05 0057 4 21 Draf...

Page 30: ...1 1 1 Operator L6008G1009 2 Stage 14 0107 1 1 1 1 1 Operator T991E 1018 Modulating Boilers 14 0108 1 1 1 1 1 Operator T991E 1034 Modulating Water Heaters 14 0110 1 1 1 1 1 Operator T6031A 1052 Pool H...

Page 31: ...re between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace S8610 module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused by high or...

Page 32: ...eup valve is open and functioning Remove return header and inspect the heat exchanger tubes Ensure relief valve is properly sized for the system never exceed 160 psi Ensure expansion tank is properly...

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