RBC Bioscience MagCore Plus II Service Manual Download Page 46 | Manualshive

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━ Replace the heater module

Open the front door and take out the waste box, cartridge rack and T-rack.

1. Remove the middle screw.

2. Remove the temperature probe.

3. Remove the four screws on heater module. Install a new heater module

and lock back all the parts.

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Summary of Contents for MagCore Plus II

Page 1: ......

Page 2: ...ace 13 Operation BeforeStarting theInstrument 14 EmergencyStop 15 StartPrograms 16 SavedSettings 17 AccesstoSavedSettings 17 SetandSelectUsers 18 SetUser 18 SelectUserName 18 ScanSample ElutionTube 19 ScanKit Lot 19 Pause andAbort 20 SetUptheSystem Time 20 SettheInstrument Nickname 21 NetworkConnection Settings 21 LIMS DataCollection 22 EasyMaintenance 23 ReplaceO Ring 23 PistonTest 23 CleanPierci...

Page 3: ... axis 45 Replacethe sensor ofX axis 46 Replacethe X axismotorbelt 47 Replacethe Y axismotor 48 Replacethe V axismotor 49 ReplaceM axismotor 50 Replacethe timingbeltoftheliftmotor ofthebase 51 ReplacePCB 52 Replacetouch panel 53 ReplacePLC 54 Replacepower supply 55 ReplaceSolidStateRelay SSR 56 Electricalcontrolandengineeringsoftware 57 Main boardconfiguration 58 PLCSoftwareUpdate 59 HMISoftware Up...

Page 4: ...Safety Precautions BeforeUse WARNINGS and CAUTIONS stated below are intended to protect the individual from injuries andavoiddamagetomachines ...

Page 5: ...Specification Operating Parameters Operating Environment Applications ...

Page 6: ...IQ OQ PQDocuments IQDocuments ...

Page 7: ... OQ Documents ...

Page 8: ... PQ Documents ...

Page 9: ......

Page 10: ...Accessories Installation 1 2 3 4 5 7 6 8 9 10 11 BeforeInstallation ...

Page 11: ... System Overview ...

Page 12: ...agent Cartridge 1 Putthetipintothecorrespondingwell accordingtotheleftfigure 2 PuttheT Rackonthemachine PleaseinstalltheTipandTubeaccordingto theinstructionsofextractionkitusermanual PleaseinserttheCartridgeRackbefore theT Rack Pleaseinsertthefrontendofthecartridgeintothe spacebelowthefixingplateoftheCartridgeRack W5 Elution Tube W1 W2 W3 W4 W5 W4 200μlSPTip W3 PipetteTip W2 DNase Tip Holderset W1...

Page 13: ...ocalTime Step2 SettheInstrumentNickname GotoPage15 Step3 NetworkConnectionSettings GotoPage15 Step4 TestPiston PleaserefertoPistonTestchapterforinformation abouttheoperation Step5 TestHeater PleaserefertoHeaterTestchapterforinformation abouttheoperation ...

Page 14: ... Installation ...

Page 15: ......

Page 16: ...rotocols Maintenance Eject Tip ExecuteExtraction Executequickrunwith selectionofpre saved protocols SystemMaintenance Functions Overviewofthelatest runswithbarcodes SystemSettings StatusColumnIcons PanelBoardLighting FrontDoorisOpen FrontDoorisClosed MachineConnectedtoNetwork MachineisnotConnectedto Network USBFlashDrivePluggedIn FormatUSBFlashDrivetoFAT32 ThePanelwilllightupthefollowinglightswhen...

Page 17: ...rloadingthereagents cartridgesandtips seepage5andsettherequiredparameterswithout openingthedoor Afterclosingthedoor pressSTARTtostartoperation PlungedUpwardfrom theLowerEdgeofthe FrontDoor TheFrontDoorWill RiseAutomatically Forthesakeofsafety thefront doorwillnotopentothetop Pleasepushthefrontdoorupto raiseittothetopwhenneeded PrecautionsWhenOpeningtheFrontDoor A B B A ...

Page 18: ...Please read the security information to correctly stop the machine whenanaccidenttakesplace Whenanemergencysituationoccursandthemachineis operating pleasepressthestopbuttonoropenthefront doortostopthemachineimmediately ...

Page 19: ...aloftheMagCore Kitandputconsumablesintothemachine PressStarttogotothenextstep ToSelectUserandScanBarcodes SeePage12 PressNexttochoosethecodenumber Pleaseconfirmthereagentsetcodenumbertobe usedintheextraction Selectthenumberofthecartridge Start Programs Thenumber canbefoundinthe stickeronthecartridge Ifyouneedtosavethissetting please refertopage11toknowhowtosave customizedsettings ...

Page 20: ...e Selecttheparametersthatyouwanttosaveshown inthebluearea SavedProtocoloptionsavesupto sixrecords PressSaveProtocoltosavethecustomized parameters PressBacktoconfirmyoursettings AfterloadingtheTipsandCartridges PressSavedProtocolsonthestartpage Selecttheparametersthatyouwanttoexecute showninthebluearea PressStartProtocol PressStartafterconfirmationofyourselected parameters SavedSettings AccesstoSav...

Page 21: ...rLIMSintegrationdata Selectthisiconifyouwanttoaddoreditauser information Instrumentprovidesuptosixrecords Editnameonthenameblockasshowninthe figure PressEnterwhenfinishediting Pressthenameblockyouwanttoselect Afterdisplayingoftheselectedname pressDone tofinish SetandSelect Users SetUser SelectUserName ...

Page 22: ...talblocktorescan ScanSample ElutionTube ScanKit Lot SelectScanSampleorScanElutionTube Thesystemwillaskyouifyouwanttodeleteall thebarcodedatastoredbefore PressExecuteto deleteit DeletionCompleted Youcanstartscanning andthesystemwill automaticallyjumptothenextitemafterscanning Ifyouneedtorescananitem pleasepressthe digitalblocktorescan ThereisakitLOTbarcode ontheCartridgeBoxlabel oftheKITyoupurchase...

Page 23: ...echangeisfinished Pauseand Abort Youcanpauseorabortthecurrentextraction whiletheprogramisinprogress PressthePause buttontopauseatanytime andthemachinewill immediatelysuspendoperation Thisbuttonis usedasanemergencystopbutton AfterthePausescreenappears youcanpress Continuetocontinuewiththeextractionorpress Aborttocancelall AbortingOperationinProgress AbortionCompleted SetUp the SystemTime ...

Page 24: ...ut port WhenusingLIMSdatatransfer youneedto firstestablisha21 in connectionwiththeIT stafftodeterminethefirewallofyourPC When transmittingasaLIMSdata weoperateonthe internalnetwork Aftersettingthenetworkenvironmenttomeet theaboverules pleaseinsertthenetworkroute intothenetworkportoftheinstrumentandboot it Aftertheconnectionismade thenetwork willautomaticallyassignoneIPlocationto theinstrument Wemu...

Page 25: ...tUSBFlashDrivetoFAT32 2 AccesstoInformationThrough InternetConnection Obtainingdataviainternetconnection We provideFTPprotocolasameansofdata transmission YoucanuseanyFTPclientsoftware GettheinformationFTPlocationinformationisas follows Ftp instrumentIPlocation eg192 168 3 155 Username uploadhis Password 111111 OpentheInternetbrowserandentertheFTP locationandentertheusername Selectanddownloadthedat...

Page 26: ...periodicallytoensurethesystemstatusisalways good PleaseSelectReplaceO Ringbutton 1 PleasedisassemblethedamagedO Ring 2 ReplaceanewO Ring 3 GreasingtheO Ring andperformthePiston Test ThePistontestincludesthetestsforthreeTip types whichmainlytestthetightnessofPiston O RingandTip andthesmoothoftakingthe PistonfromtheT Rack PleaseSelectPistonTestButton Maintenance PleaseperformthePistonTestandgreaseth...

Page 27: ...esettheTipHolderandtryitagain 5 Pleasecheckwhethertheliquidlevelsofalltips areconsistentwitheachother Iftheliquidlevels ofalltipsarenotconsistentwitheachother pleasechecktheO Ring Pleaserefertothe ReplaceO Ringchapterformoreinformation B TesttheTipoftheW3 1 PleaseputthePipetteTipintoWell3ofthe T Rack 2 Pleaseadd1mlwatertotheSampleTubeand putitintheW1oftheT Rack 3 PleaseselecttheTestW3Tip 4 Pleasec...

Page 28: ...leaseadd1mlwatertotheSampleTubeand putitinW1oftheT Rack 3 PleaseselecttheTestW4Tip 4 Pleasecheckwhethertheliquidlevelsinalltips areconsistentwitheachother Iftheliquidlevels arenotconsistent pleasechecktheO Ring PleaserefertotheReplaceO Ringchapterfor moreinformation ...

Page 29: ...th70 alcohol 2 PleasecleanthePiercingNeedleswiththecloth Warning ThetipsofthePiercingNeedles areextremelysharp Pleasebe carefulwhenyoucleanthem Ifthesystemisstoppedfrompowershortageor otherabnormalconditions andthetipsarestillon thepistons youhavetopressRejectTiptoremove thetipsfromthepistons PleaseSelectRejectTipButton or ...

Page 30: ...hownon thethermometerisconsistentwithwhat sshown onthescreen Theacceptabletemperaturerangeis65 5 Cor 90 5 C PleaseSelecttheSterilizationButton PleaseselectthesterilizationtimeandpressStart button Warning TheUVlampisdangerous Pleasedonot lookstraightattheinnerofthemachine whenitisoperating Pleasestopoperationbeforematerial change Pleasedonotopenthiscoverby untrainedoperators PleasebecautiouswhenUVl...

Page 31: ...heroperations aftertheiconofUSBFlashDrivedisappears PleasesavethedataintheUSBFlashDriveand transfertocomputer orthedataintheUSBFlash Drivemaybeoverwrittenlater FilePath USBFlashDrive AlarmLog datalog CSV FormatUSBFlashDrivetoFAT32 Youcancheckthesystemstatusandsetupthe systemtimeinthemenu PleaseSelectSystemStatus Information Model SystemModel SerialNumber SystemSerialNumber HMIVer Human MachineInte...

Page 32: ...erytime YoucanbuydisposableWasteBoxpaperbags BinBags YoucanusetheUSBtoupdatethesystem Pleasecopythedownloadedprogramtotheroot directoryoftheUSBFlashDrive Theninsertthe USBFlashDriveintotheUSBPortofthemachine Pleasepress ProgramUpdate aftertheUSBicon appearsinthestatuslist FormatUSBFlashDrivetoFAT32 ...

Page 33: ... Replace Fuse Please use the specified type of fuse tominimizetheriskofburning ...

Page 34: ...t replacement and advanced machine calibration Only trained engineers can perform the above operations Engineers recommended maintenance frequency Frequency of use Maintenance cycle Less than 20 times a month 1 Year 1 to 3 times daily Six months More than 3 times a day Three months ...

Page 35: ......

Page 36: ... Disassemblethehousing 1 Loosen the two bottom screws to about 3mm ...

Page 37: ...2 Remove the remaining eight screws and take off the lid ...

Page 38: ...3 Move the cartridge rack module inward and loosen the two screws to about 3mm Move the outlet metal sheet inward 3mm ...

Page 39: ...move the three screws on each side at the bottom of the case 5 Move the sliding door upward to avoid the housing is stuck by the door sensor bar 6 Remove the case by pulling out from the back of the machine ...

Page 40: ... Axisdirections V axisdirection Y axisdirection M axisdirection V axisdirection X axisdirection ...

Page 41: ... Replace the UV lamp 1 Loosen the two screws of the protection metal sheet and take off the sheet 2 Replace with a new UV lamp module and lock back all the parts ...

Page 42: ... ReplaceLEDlight 1 Remove the LED light from the top panel 2 Install a new LED light and hold it with cable ties ...

Page 43: ... Replace RGB light 1 Remove the four screws in the back of the logo plate 2 Take off the RGB light and the logo plate Replace with a new RGB light and lock back all the parts ...

Page 44: ...the screw on top of the fault piston 2 Remove the eight screws on the metal sheet 3 Remove the metal sheet 4 Disassemble the fault piston then install a new one 5 Screw back the top screw of the piston 6 Screw back the metal sheet ...

Page 45: ...lace the ejector rod module 1 Remove the screws on top of the ejector rods on both sides 2 Remove the springs 3 Take out the ejector rod downward Replace with a new ejector rod and screw back the top screw ...

Page 46: ...pen the front door and take out the waste box cartridge rack and T rack 1 Remove the middle screw 2 Remove the temperature probe 3 Remove the four screws on heater module Install a new heater module and lock back all the parts ...

Page 47: ... Replace the M axissensors Open the front door and take out the waste box cartridge rack and T rack 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor ...

Page 48: ... ReplacethesensorsofV Y axis 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor ...

Page 49: ... Replace the sensor ofX axis 1 Remove the wire connected with the sensor 2 Remove the two screws on the sensor ...

Page 50: ... ReplacetheX axismotor belt 1 Remove the three screws of the metal sheet 2 Remove the two screws of the metal plate from under the instrument 3 Remove the metal plate then replace with a new motor belt ...

Page 51: ...Replace the Y axismotor 1 Unplug the connector of the Y axis with the PCB panel 2 Loosen the stop screw to about 1mm on the coupling 3 Remove the four screws of the motor Replace with a new Y axis motor ...

Page 52: ... ReplacetheV axismotor 1 Unplug the connectors of the V axis 2 Remove the three screws of the axle sleeve 3 Remove the four screws of the motor ...

Page 53: ...otor 1 Remove the four screws on the magnetic module and take out the module 2 Unplug the power connector of the lift motor 3 Remove the four fixation screws of the motor 4 Remove the two stop screws on the timing gear ...

Page 54: ... the module 2 Unplug the power connector of the lift motor 3 Remove the two screws of the reinforced metal sheet of the motor 4 Remove the two screws of the bearing at the lateral grooves 5 Remove the two fixation screws of the bearing fixation base and move the drive module upward 6 Replace a new timing belt ...

Page 55: ... Replace PCB 1 unplug all the plugs on PCB 2 unscrew the five screws panel 3 Remove the PCB and replace with a new PCB panel ...

Page 56: ... Replacetouchpanel 1 Remove the instrument case 2 Loosen the four screws and remove the fixed blocks 3 Remove the HMI ...

Page 57: ... Replace PLC 1 Unplug all the plugs on PLC 2 unscrew the two screws on PLC 3 Remove the PLC and replace with a new one ...

Page 58: ... Replacepower supply 1 Loosen the four screws of power supply 2 Remove the four screws inside the power supply NOTE Please contact RBC Bioscience for further questions regarding power supply replacement ...

Page 59: ... Replace Solid StateRelay SSR 1 Remove the two screws on SSR Remove the SSR and replace with a new one ...

Page 60: ...Electrical controlandengineeringsoftware ...

Page 61: ... Main board configuration ...

Page 62: ...ftware update tool EasyClient from the link below and install https download rbcbioscience com MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20Extractor MagCore 20SUPER Software EasyDownload_v1 83 EasyClient exe 3 Turn off the power unplug the black interface cable on PLC USB to RS232 adapter for DVP ES EX EH RS232 PLC programming cable and a USB to RS232 converter ...

Page 63: ...n PLC marked in frame plug the PLC RS232 connection cable and connect with the computer then turn on the machine power 5 After the machine power is turned on open EasyClient then select write DVZ into PLC and click the arrow for next step ...

Page 64: ...arked in circle then select the PLC software for update the filename extension is dvz 7 Select Local PLC COM Port and COM Port please check COM Port number in device manager select Baud Rate of 9600 bps then click Download ...

Page 65: ...y the downloading progress takes about 10 minutes 9 After the download is completed turn off the power turn the switch from Stop to Run on PLC marked in frame unplug the PLC RS232 connection cable the cable linked with computer and plug in the original interface cable ...

Page 66: ...10 Go to System Status and check the PLC version ...

Page 67: ...oot directory of USB flash drive insert the USB drive to the USB port The HMI software update interface will open automatically after USB flash drive is detected tap Download 2 Enter password 111111 six ones check Project then tap the folder icon ...

Page 68: ...ct the HMI software for update The filename is PLUS II HMI 6 numbers cxob the file extension is cxob and the numbers indicate software version 4 Tap Download then reboot the machine Unplug USB flash drive after go to homepage ...

Page 69: ...5 Go to System Status and check the HMI version ...

Page 70: ...m MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20 Extractor MagCore 20Plus 20II Software 2 There are 3 em files in the folder please open the file em2 type the machine s S N and save you can find the S N on the silver label on machine s housing page System Status and system teaching data sheet Program Update ...

Page 71: ...es em0 em1 and em2 to the root directory of a FAT32 formatted USB Flash Drive 4 Tap Maintenance tap next page then insert USB Please tap Close when you see a device detected pop up 5 Tap Program Update then tap Execute ...

Page 72: ...6 Tap Confirmation when the program update is complete 7 Go to System Status and check the program version ...

Page 73: ...The motor is not functional or the block plate of the sensor is at wrong position Solutions 1 Check whether the motor is functional 2 Check whether the cable has dropped off 3 Adjust the position of the block plate of the sensor 6 Y_SoftLimt Causes Manual Y JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual Y JOG operation 7 Y_SoftLimt Causes Manual Y JOG operation...

Page 74: ...nnected to the power of the motor 3 Replace the main board 4 Replace the motor module 10 Y_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collides with hard stop Solutions 1 Check whether the cable has dropped off 2 Replace the sensor 11 V_SoftLimt Causes Manual V JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 M...

Page 75: ...onnected to the power of the motor 3 Replace the main board 4 Replace the motor module 15 V_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collides with hard stop Solutions 1 Check whether the cable has dropped off 2 Replace the sensor 16 X_SoftLimt Causes Manual X JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 ...

Page 76: ...ffer from the Encoder coordinate Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 3 Replace the main board 4 Replace the motor module 20 X_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collides with hard stop Solutions 1 Check whether the cable has dropped of...

Page 77: ...AutomatedNucleicAcid Extractor Model PlusII InputRaitng 100 240V 50 60Hz Max 4 5AMax 450W RBCBioscienceCorp 3F No 132 Lane 235 BaoqiaoRd XindianCity Taipeicounty23145 T aiwan R O C ...

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