RayTek ThermoView Pi20 Operating Instructions Manual Download Page 47

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Accessories

Pi20

Rev. B 09/2011

7.10

Junction Box

The junction box provides the space to the mount the industrial power supply, I/O modules,
Fiber Optic / RJ45 Ethernet Converter, and/or the Ethernet switch.

Technical Data:

Box

sheet steel, powder-coated

Dimensions (W x H x D)

380 x 300 x 210 mm (15 x 11.8 x 8.3 in)

Net Weight

9.8 kg (22 lb)

Protection Rate:

IP66 (NEMA 4)

Internal wiring

cable diameter max. 2.5 mm² (AWG 14)

Box, fused

6 A

Delivery:

Connection box
Cable entry system

Summary of Contents for ThermoView Pi20

Page 1: ...ThermoViewTM Pi20 Fixed Thermal Imager Operating Instructions Rev B 09 2011 55301...

Page 2: ...This device is controlled by export laws and regulations When re exporting this product from your country an export license provided by your country s government may be required...

Page 3: ...ingdom ukinfo raytek com China Headquarters Beijing China Tel 86 10 6438 4691 info raytek com cn Internet http www raytek com Thank you for purchasing this Raytek product Register today at www raytek...

Page 4: ...UACY FOR ANY PARTICULAR PURPOSE OR USE THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE SOFTWARE WARRANTY The manufacturer...

Page 5: ...SING 19 5 6 MOUNTING 20 5 7 CABLE CONNECTIONS 21 5 7 1 Connecting the Ethernet Cable 21 5 7 2 Connecting the Power 21 5 7 3 Connecting the RS232 Cable 22 5 7 4 Connecting the Video Cable 22 5 8 ETHERN...

Page 6: ...TION BOX 47 7 11 DATATEMP PI SOFTWARE 48 8 MAINTENANCE 49 8 1 TROUBLESHOOTING 49 8 2 CLEANING THE LENS 49 9 APPENDIX 50 9 1 DETERMINATION OF EMISSIVITY 50 9 2 TYPICAL EMISSIVITY VALUES 50 9 3 CONFIGUR...

Page 7: ...tions is necessary to ensure the expected results Unacceptable Operation The instrument should not be used for medical diagnosis Replacement Parts and Accessories Use only original parts and accessori...

Page 8: ...imager is a noncontact and highly sensitive infrared thermal camera The infrared radiation emitted from measured objects is detected and converted to an electrical signal by a two dimensional uncoole...

Page 9: ...era Usage Ethernet Switch XXXPi20SWH1 Windows Computer DTPi Software Digital I O Module XXXPi206060 Digital Analog I O Module XXXPi206024 Ethernet Communication optional Fiber Optic Pi20 Camera Pi20 C...

Page 10: ...uring temperature Pi20HT 2 C at 200 C measuring temperature System Accuracy2 2 of reading or 2 C 4 F whichever is greater Spectral Response 8 to 14 m Detector uncooled focal plane array micro bolomete...

Page 11: ...29 ft 0 36 x 0 36 mm 0 014 x 0 014 in 0 5 m 1 6 ft 0 19 x 0 14 m 0 62 x 0 46 ft 0 6 x 0 6 mm 0 023 x 0 023 in 1 0 m 3 3 ft 0 38 x 0 29 m 1 25 x 0 95 ft 1 2 x 1 2 mm 0 047 x 0 047 in 5 0 m 16 ft 1 9 x...

Page 12: ...V Minimum detectable spot size H x V 0 3 m 1 ft 0 25 x 0 19 m 0 82 x 0 62 ft 0 79 x 0 79 mm 0 03 x 0 03 in 0 5 m 1 6 ft 0 38 x 0 29 m 1 25 x 0 95 ft 1 2 x 1 2 mm 0 05 x 0 05 in 1 0 m 3 3 ft 0 77 x 0...

Page 13: ...ting IP54 IEC60529 Operating Ambient Temperature 15 to 50 C 5 to 122 F Operating Internal Temperature 10 to 65 C 14 to 149 F Storage Temperature 40 to 70 C 40 to 158 F Warm up Time 30 min Relative Hum...

Page 14: ...gure 5 Camera with Remote Focus RC 3 x M4 screw 5 mm 0 2 in depth 2 x M4 screw 5 mm 0 2 in depth same on other side M2 5 screw 4 mm 0 16 in depth same on other side 3 x M4 screw 5 mm 0 2 in depth 2 x...

Page 15: ...ss imager Straight Ethernet cable 7 5 m 25 ft long Power supply cable 7 5 m 25 ft long Ethernet Crossover Adapter for direct connection to older PC s Industrial DIN rail mounted power supply XXXPi20PS...

Page 16: ...nalysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the material the approp...

Page 17: ...hing is possible only with terminal caps in place and the power connector connected To maintain IP54 compliance we recommend periodic inspection replacement of gaskets Gaskets should be replaced every...

Page 18: ...l graphical representation for measuring distance over the field of view Figure 6 Field of View for the Camera It is important that the camera is mounted at a distance from the target sufficient to be...

Page 19: ...ge of the target you wish to view The camera with remote focus RC can be set via the TSA software The camera with manual focus MA MB can only be focused manually on the front of the camera Figure 8 Fo...

Page 20: ...ship to the product target Adjustments to align the camera with the target may have to be designed into the camera mounting to provide the required alignment accuracy Avoiding or removing physical mou...

Page 21: ...ther end The standard cable is about 5 mm 0 2 in in outer diameter and 7 5 m 25 ft long Other cable lengths are available as an accessory The cable withstands ambient temperatures up to 180 C 356 F To...

Page 22: ...up period after power on During this time the internal calibration sources will be stabilized Digital communication can be started 60 seconds after power on 5 7 3 Connecting the RS232 Cable To connec...

Page 23: ...strator for a free IP address to be used Advanced Ethernet Settings Subnet Mask The Subnet Mask defines the interpretation of the IP address The factory default setting is 255 255 255 0 Gateway A gate...

Page 24: ...ternet Protocol TCP IP and click on Properties 4 Activate the radio button Use the following IP address and make the following settings IP address 192 168 200 x where x is an address between 1 and 255...

Page 25: ...tallation Pi20 Rev B 09 2011 25 5 Close all dialog boxes by clicking OK 5 8 2 Changing the Ethernet Settings for the Camera To change the IP address of the camera you can use the TSA or the DTPi softw...

Page 26: ...tal I O Modules and a media converter if used To prevent electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class class II as per IEC EN 61140...

Page 27: ...following Basic 320 x 240 image of the target in grayscale palette Cursor movement on the image providing position and temperature Temperature measurement in F or C Emissivity adjustment of the entir...

Page 28: ...Carrying case contains camera cables power supply and CD XXXPi20CC Ethernet crossover adapter for direct connect to camera XXXPi20ECC Straight Ethernet Cable with office grade connector on both ends...

Page 29: ...Pi20 Rev B 09 2011 29 7 3 Mounting Bracket The mounting bracket provides a 20 holes for tripod mounting Figure 14 Dimensions for the Mounting Bracket Tripod Mounts Secures Camera Base Mount Front End...

Page 30: ...58 to 87 PSI Mechanical Construction stainless steel AISI 316L polished Weight 13 kg 29 lb without camera Cable gland M12x1 5 threaded holes on the rear flange The Zinc Selenide window has a transmis...

Page 31: ...rrier on the front of the housing in order to prevent any deposits of dust on the outer surface of the window For proper use it is always advisable to filter the compressed air with a dedicated filter...

Page 32: ...internal rail onto conduction plate as shown on first slot making sure to place rail with correct orientation by having rail securing hole at rear Secure rail to conduction plate by installing 2x scr...

Page 33: ...cable from RJ45 jack by lifting tab note wiring for reassembly Pass Ethernet cable through cable gland on rear enclosure flange then reassemble connector Pass power cable end with isolated cable ends...

Page 34: ...internal rail of enclosure then slide camera forward Internal Rail Cables removed for clarity Secure ground to enclosure using 1x tooth washer 1x flat washer and rail screw from enclosure as shown Ins...

Page 35: ...ter 115 230 VAC 80 W Mechanical Construction Aluminum Weight 4 1 kg 9 lb without camera Cable entry M16x1 5 The Germanium window has a transmission factor of 0 87 meaning it transmits 86 of the radiat...

Page 36: ...ns and Footprint 7 5 2 Installation Locate 2x M4 screws on camera Place conduction plate onto camera as shown making sure to line up holes on camera with hole and slot on the conduction plate Install...

Page 37: ...urn past after making contact with curved washer and slide camera forward Secure ground cable to camera as shown color of cable ring terminals used for display only from camera to internal rail screw...

Page 38: ...d on enclosure Using power and Ethernet cables that have been passed through cable glands on rear of enclosure install cables onto camera turn on camera if needed Place camera conduction plate on insi...

Page 39: ...ard if needed and ensure that camera conduction plate makes contact with inside surface of enclosure in order to ensure adequate thermal conductivity Install front Germanium window cover by tightening...

Page 40: ...le length max 100 m 328 ft Factory default IP address 192 168 200 241 Factory default gateway 255 255 255 0 For changing the network settings see section 9 3 Configuring of I O Modules page 54 General...

Page 41: ...Accessories Pi20 Rev B 09 2011 41 Figure 18 Digital Input Wiring Figure 19 Relay Output Wiring...

Page 42: ...ommunications LAN 10 100 Base T X LAN cable length max 100 m 328 ft Factory default IP address 192 168 200 240 Factory default gateway 255 255 255 0 For changing the network settings see section 9 3 C...

Page 43: ...Accessories Pi20 Rev B 09 2011 43 Figure 20 Analog Output Wiring Figure 21 Digital Output Wiring...

Page 44: ...jumpers on the analog board The default jumper setting is Current Signal To change the analog output to Voltage Signal you have to open the module and set the jumpers J7 J8 for the analog output AO0 a...

Page 45: ...MBit s Auto Negotiation Transmission distance 100 m 328 ft 4 wire Cat 5e Cat 6 RJ 45 cable General Rating IP30 Power 12 to 48 VDC Power consumption 4 6 W Connectors 5x RJ 45 LAN 6 pin removable screw...

Page 46: ...rts up to 4 Ethernet channels to support a single camera and multiple Analog or Digital I O Modules A second Fiber Optic RJ45 Ethernet Converter is required to reconvert the fiber optic signals back t...

Page 47: ...modules Fiber Optic RJ45 Ethernet Converter and or the Ethernet switch Technical Data Box sheet steel powder coated Dimensions W x H x D 380 x 300 x 210 mm 15 x 11 8 x 8 3 in Net Weight 9 8 kg 22 lb P...

Page 48: ...itive easy to use and is designed to be set up and operational for your application within minutes With this PC based software you can view and analyze live or archived images In addition the software...

Page 49: ...temperature is in error out of the specifications Wrong emissivity is set Set correct emissivity Ambient reflection calibration is not made Execute ambient reflection calibration Focus is not met Adj...

Page 50: ...hould be large enough to cover the target spot Next measure the sticker s temperature using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and adjust t...

Page 51: ...lished 0 03 Roughened 0 05 0 1 Oxidized 0 4 0 8 Gold 0 01 0 1 Haynes Alloy 0 3 0 8 Inconel Oxidized 0 7 0 95 Sandblasted 0 3 0 6 Electropolished 0 15 Iron Oxidized 0 5 0 9 Unoxidized 0 05 0 2 Rusted 0...

Page 52: ...trolytic 0 05 0 15 Platinum Black 0 9 Silver 0 02 Steel Cold Rolled 0 7 0 9 Ground Sheet 0 4 0 6 Polished Sheet 0 1 Molten Oxidized 0 7 0 9 Stainless 0 1 0 8 Tin Unoxidized 0 05 Titanium Polished 0 05...

Page 53: ...le 2 Typical Emissivity Values To optimize surface temperature measurements consider the following guidelines Determine the object emissivity using the instrument which is also to be used for the meas...

Page 54: ...nstalling ADAM NET Utility you need to install NET Framework 1 1 or later 9 3 3 IP Address Setting After you have confirmed the hardware wiring between host PC and your ADAM 6000 module you can find t...

Page 55: ...ng of Firewall Exceptions page 56 4 You need to change the IP address of the ADAM 6000 modules the same subnet with the host PC Type the correct IP address Subnet address and Default gateway on the st...

Page 56: ...recommend adding the program exception for the imaging software TSA or DTPi as the Windows Firewall may be turned on at any time 4 XP Vista Open the Exceptions tab and click the Add Program Win 7 Cli...

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