background image

2

Up to

99%

part load!

X

treme Outdoor 

Performance

XFyre

T

Condensing Modulating Boiler

- The Green Choice

Raypak’s new XFyre

T

is a natural extension of our successful

XTherm

T

modulating vertical boiler line 

(1,1.5, 2 Million BTUH)

. Raypak

offers new features not found in other mod-con style boilers and
combines these desirable features into one complete boiler package.
XFyre is the only condensing boiler

(300 to 850MBTUH)

with CSA out-

door certification. Utilizing cabinet and control technology already
proven in over 250,000 Raypak pool heaters, the XFyre comes to
market as a seasoned veteran of outdoor environments. Mechanical
engineers, architects and building owners now have extreme instal-
lation flexibility, high efficiency, space saving footprint, zero side
clearance, direct vent capability, PVC venting and full service access.
Installers enjoy ease-of-commissioning, reliability, serviceability and
long-term performance. Small space, no longer a problem. Raypak’s
vertical water connections allow the units to be installed side by
side, further reducing the footprint on multi-boiler installations. Our
compact design makes it possible to install 6.8 million BTUH in
under 67 ft

2

of floor space, plus front and rear clearance. Tie them all

together with the built in Cascade Control and you have a boiler
system with a 40:1 turndown that operates at 94% thermal efficien-
cy! This is an Xtreme green retrofit system.

XFyre Combustion System

Modulation is nothing new to Raypak. We have been honing our gas
modulation experience for over 50 years. The Raypak XFyre will pre-
cisely track the heating load with its built-in Computer Control
System and built-in outdoor reset function, eliminating costly over-
shooting. Utilizing the latest European technology for the combus-
tion-components, the optimum fuel-air ratio is maintained through-
out the entire range of the load-tracking operation. Our 5:1 turn-
down ensures efficiency is maintained throughout the firing rate and
actually increases during part load, right when you want it! The
XFyre automatically self-tunes to accommodate the widest range of
gas supply pressures. The high quality integrated blower-gas valve is
self-correcting and allows smooth operation with fluctuating gas
supply pressures. The Raypak XFyre is cutting edge technology with
atmospheric simplicity

.

Vent Flexibility

Category IV

-CSA-certified 94% efficiency at

full fire for hydronic boilers and 95% for domes-
tic water heaters 

(Up to 99% at part load!)

When the job requires high efficiency, XFyre
meets your needs. Combined vent and combus-
tion air duct length of up to 200 equivalent feet.
Vent your project in PVC, CPVC or Stainless.
XFyre is CSA certified for all three. The XFyre ships PVC ready with
no extras to purchase!

Key Features

5 models from 300,000 to 850,000 BTUH

94% thermal efficiency hydronic and 95% water heaters

AB-1953 Low Lead Verified

All models CSA indoor/

outdoor

certified

Small footprint, less than 9-1/2 square feet 

Top side water connections - allows side by side installation

All models are equipped with 316L welded stainless steel heat 
exchanger and copper plumbing. ASME Section IV constructed 
and stamped. National Board registered.

Multiple pump outputs - Boiler Pump, System Pump,
Indirect Pump

Dual flame sensing - Flame sensor and spark ignition rod

Modulating gas valve and burner, up to 5:1 turndown

Meets all current Low NOx regulations, including the new
(<20ppm) SCAQMD revisions

Whisper quiet operation

On-board diagnostic center, real English, no codes.

0-10 VDC BMS Interface (setpoint or direct drive)

Built-in cascade function for up to 8 boilers

Built-in outdoor reset functionality

Complete cabinet protects all controls and wiring

Tough rust-resistant powder coat finish

Easy to service - removable air filter

PVC-CPVC-Stainless vent certified

Suitable for altitudes up to 10,000 ft. (derate may apply)

Options

Outdoor air sensor (B-32)

Indirect sensor 

TruSeal

T

direct vent kit (D-21 factory installed, D-22 Loose)

PC interface cable

Condensate neutralizer (Z-12)

Summary of Contents for XFYRE 500

Page 1: ...up to 99 Efficiency Can be vented with PVC MBTU Models 300 400 500 700 850 CSA Verified lead Content Less Than 25 Pb Ultra Low Emissions...

Page 2: ...n ensures efficiency is maintained throughout the firing rate and actually increases during part load right when you want it The XFyre automatically self tunes to accommodate the widest range of gas s...

Page 3: ...h flexibility XFyre is the right boiler for almost any size job 6 Intake Air Filter Every XFyre comes standard with a front access removable Merv 8 media combustion air filter 7 Manual Reset High Limi...

Page 4: ...iler Control Raypak uses German made high quality Dungs gas valves considered the finest modulating gas valves produced today To the right of the gas valve is the boiler computer control center which...

Page 5: ...Input Minimum Input 300 300 282 94 300 285 95 60 400 399 375 94 399 379 95 80 500 500 470 94 500 475 95 100 700 700 658 94 700 665 95 140 850 850 799 94 850 808 95 170 Model Dimensions in A Length Am...

Page 6: ...GPM DP GPM DP GPM DP DT DP MTS DT GPM SHL GPM MTS DP SHL Do not use when hardness exceeds 15 grains per gallon MTS Minimum Tube Size inch SHL System Head Loss ft based on heater and tank placed no mo...

Page 7: ...tdoor Sensor Line Voltage Blocked Vent Low Water Level 24 Volt Low Low Water Flow Temper Blocking High Temperature Flue Gas Pressure Supply Thermistor Return Thermistor Supply High Ignition Control Fa...

Page 8: ...r Reset Sensor N A V Multiple Boiler Controller TempTracker Mod Hybrid up to 16 boilers groups V V Direct Spark Ignition System 1 try V V 4 try v v High Low Gas Pressure Switches V V Blocked Vent Swit...

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