Raypak Xfiire 1000B Installation And Operation Manual Download Page 51

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Item

Application

Description

Heater 1

ALL

Displays Boiler for operation

Heater 2

CASCADE

Displays Boiler 2 for cascade operation

Heater 3

CASCADE

Displays Boiler 3 for cascade operation

Heater 4

CASCADE

Displays Boiler 4 for cascade operation

IGNITION

ALL

IDLE=no CFH;

PREP=pre-purge or inter-purge between trials for ignition;

IGN=trial for ignition;

BURN=burner operating;

POST=post purge;

HARD=a hard lockout fault has occurred requiring manual reset (Ignition

Lockout or manual high limit); and

SOFT=a soft lockout fault has occurred which interrupts the heating cycle

(any safety other than ignition or manual high limit)

The CFH will resume after the soft lockout fault has been corrected and a

15 min. waiting period has expired

VENT WALL

ALL

Monitors vent temperature and adjust firing rate if vent temperature

approaches limit for vent material installed/selected

LIMIT TEMP

ALL

Current Outlet-Limit temperature

EMS Vdc

ALL

Current EMS signal in Volts DC

FIRE RATE

ALL

PIM firing rate

SPEEDX 1000

ALL

Blower speed in revolutions per minute (rpm) x 1000

OUTLET MAX

H Mode 1, 2, 3

Defines Max Outlet temperature offset above Target Setpoint (Press

and hold up and down arrows for 3 seconds to enable adjustment). see

VERSA IC Manual (5000.72)

OPERATOR

ALL

Operator Potentiometer setting on PIM

DIFF

ALL

Current auto differential – Fixed by PIM

Pump Post

ALL

Sets the length of the heater pump purge

FLAME CUR

ALL

Flame current in micro-amps (µA)

MASS

ALL

Thermal mass recovery see VERSA IC Manual (5000.72)

IDENTITY

ALL

Identifies the unit as heater, water heater or pool heater

IGN TYPE

ALL

PIM Board type

ID CARD

ALL

Identifies Raypak Identity Card

SW ID

ALL

PIM Software identification number

ERROR CODE

ALL

Current Error Message

MIN MOD ADJUST

ALL

Overrides PIM Low Fire Mod value up to 60%

Table X. Boiler Menu

Boiler Menu

The Boiler Menu displays various items regarding ignition, temperature monitoring, and modulation rates. As well as

software and hardware information. Up to 15 error codes can be reviewed in the Boiler Menu.

Summary of Contents for Xfiire 1000B

Page 1: ...ay result in an explo sion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer s...

Page 2: ...nks All heaters should be equipped with a properly sized expansion tank and air separator fitted at the highest point in the system GAS Distance to regulator pipe lengths and gas inlet sizes See page 21 Required pressure for natural gas Min 4 WC Max 10 5 WC Required pressure for propane Min 4 WC Max 13 WC Sediment trap is required for all installations POWER Supply voltage See page 23 for input vo...

Page 3: ...Direct Vent Horizontal Stainless Steel and Polypropylene 34 Vertical Venting Category IV PVC CPVC 35 Direct Vent Vertical PVC CPVC 36 Horizontal Through the Wall and Direct Vent Horizontal PVC CPVC 37 Outdoor Installation 38 Common Venting 39 Condensate Treatment 39 5 CONTROLS 40 Sequence of Operation 40 Freeze Protection 40 Versa Integrated Control 42 Glycol Setting 44 Vent Protection 44 Control ...

Page 4: ...control which has been under water A AWARNING To minimize the possibility of improper operation serious personal injury fire or damage to the heater Always keep the area around the heater free of combustible materials gasoline and other flammable liquids and vapors Heater should never be covered or have any blockage to the flow of fresh air to the heater A ACAUTION This heater requires forced wate...

Page 5: ...replaced in kind only per Raypak s standard warranties Model Identification The model identification number and heater serial number are found on the rating plate located on the rear jacket panel of the heater See Figure 3 The model number will have the form H7 1000B or similar depending on the heater size and configuration The letter s in the first group of characters identifies the application H...

Page 6: ... FLOW SWITCH HEAT EXCHANGER DRAIN HEAT EXCHANGER MODEL 1000B SHOWN COMPONENT LOCATIONS MAY VARY SLIGHTLY IN SMALLER MODELS FRONT OF HEATER F10621 MANUAL RESET HIGH LIMIT OPTIONAL AUTO RESET HIGH LIMIT OPTIONAL BLOWER AIR BOX JUNCTION BOX GAS TRAIN F10622 CONTROL DISPLAY GAS SUPPLY CONNECTION FLUE OUTLET ELECTRICAL CONNECTIONS WATER INLET WATER OUTLET DRAIN CONDENSATE OUTLET F10623 COMBUSTION AIR I...

Page 7: ...roduct warranty cannot be applied The chemical compatibilitiy of several products for the treatment of heating water equipment has been tested on heat exchangers Raypak recommends the using of these corrosion inhibitors in preventive and curative treatment for boilers Producers Fernox Sentinel Sotin ADEY Inhibitors Protector F1 Alphi 11 X100 X500 Sotin 212 MC1 Noise reducer X200 Universal Cleaner ...

Page 8: ... on carpeting Gas fueled equipment installed in enclosed parking garages must be located at least 18 457 mm above the floor CAUTION This heater should be located in an area where water leakage will not result in damage to the area adjacent to the appliances or to the structure In addition the heater shall be installed such that the gas ignition system components are protected from water dripping s...

Page 9: ...earances Indoor Installations For ease of servicing a clearance of at least 30 762 mm in front at least 24 610 mm on the rear This will allow the heater to be serviced in its installed location without movement or removal of the heater Service clearances less than the minimum may require removal of the heater to service either the heat exchanger or the burner components In either case the heater m...

Page 10: ...nt outlet 6 1 83 m J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 4 1 2 m below or to side of opening 1 30 cm above opening 3 91 cm K Clearance to mechanical air supply inlet 3 91 cm above if within 10 3 m horizontally 6 1 83 m L Do not terminate above paved sidewalk or paved driveway Slip hazard due to frozen condensate Slip hazard du...

Page 11: ...nt wave solutions chlorinated waxes cleaners chlorine based swimming pool chemicals calcium chloride used for thawing sodium chloride used for water softening refrigerant leaks paint or varnish removers hydrochloric acid muriatic acid cements and glues antistatic fabric softeners used in clothes dryers chloride type bleaches detergents and cleaning solvents found in household laundry rooms adhesiv...

Page 12: ... See Figure 12 F10611 AIR FILTER Figure 12 Air Filter Location Direct Vent TruSeal Option Combustion air may be ducted directly to the heater using PVC CPVC or sealed single wall galvanized ducting The resulting installation meets the requirements for a direct vent installation See venting section for detailed information 1 Install combustion air duct to the Air Intake Connection See Figure 32 Fig...

Page 13: ...outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTUH 550 mm per kW of total input rating of all equipment in the enclosure b Where communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 BTUH 1 100 mm per kW of total input rating of all equipment in the enclosure 5 One per...

Page 14: ...recommend hydrostatic testing of the piping connections to the heater and the rest of the system prior to operation This is particularly true for hydronic systems using expensive glycol based anti freeze Raypak recommends conducting the hydrostatic test before connecting gas piping or electrical supply Leaks must be repaired at once to prevent damage to the heater NEVER use petroleum based stop le...

Page 15: ...ble K below for necessary pumping requirements PARAMETER CORRECTION Ethylene Glycol Concentration 0 25 30 40 50 Capacity Factor Multiplier 1 000 0 972 0 960 0 928 0 878 GPM Correction Multiplier 1 000 1 040 1 055 1 100 1 150 See Glycol section on on page 44 Table K Glycol Correction Factors Requires Optional Flow Meter Feedwater Regulator Raypak recommends that a feedwater regulator be in stalled ...

Page 16: ...L Heater Rates of Flow for Various System Pipe Sizes Model H7 MBTUH kW h 20 F ΔT 30 F ΔT Min Flow Max Flow Input Output GPM L min ΔP ft wc kPa GPM L min ΔP ft wc kPa GPM L min ΔP ft wc kPa ΔT ºF ºC GPM L min ΔP ft wc kPa ΔT ºF ºC 300B 300 88 288 84 29 110 6 18 19 72 3 9 15 56 2 6 39 22 38 144 10 30 15 8 400B 399 117 383 112 38 144 11 33 26 97 5 15 20 74 3 9 39 22 50 189 17 51 15 8 500B 500 147 480...

Page 17: ... the outdoor air temperature is lower than the warm weather shut down WWSD temperature setting if utilized The Heater Pump P1 is delayed Off as user defined in the Heater menu and the System Pump P2 is delayed Off in the ADJUST menu NOTE In cascade configuration the system pump and DHW pump if applicable outputs from each cascade member must be connected in parallel to activate the system pump and...

Page 18: ...de with Primary Secondary Piping Maximum distance not to exceed 4 pipe diameters or 12 305 mm 1 FACTORY INSTALLED SENSOR FIELD INSTALLED SENSOR S1a S2a P2a S3a S1b S2b S1c S2c S1d S2d A B C D S4a MASTER PIM VERSA PIM VERSA PIM VERSA PIM VERSA P1a MODBUS 0 10 4 20mA ENABLE P1b P1c P1d CONNECT SYSTEM PUMP CASCADE FOLLOWER IN PARALLEL FROM EACH OUTPUT 1 Figure 18 Mode 1 Single Heater with Primary Sec...

Page 19: ... Pump P2 when an indirect call for heat is present The Heater Pump P1 runs during any call for heat The Indirect DHW Pump P3 runs during an indirect call for heat with no Off delay The Heater Pump P1 is delayed Off as user defined in the Heater menu and the System Pump P2 is delayed Off in the ADJUST menu The System Pump P2 runs whenever the system is enabled for heating and the outdoor air temper...

Page 20: ...er menu and the System Pump P2 is delayed Off in the ADJUST menu The System Pump P2 runs whenever the system is enabled for heating and the outdoor air temperature is lower than the warm weather shut down WWSD temperature setting if utilized unless an indirect call for heat is present NOTE ATankAquastat can be used in lieu of the Indirect DHW Sensor S5 See VERSA IC Manual 5000 72 for additional de...

Page 21: ...ssure testing of the gas supply system at test pressures in excess of 1 2 psi 3 45 kPa The heater must be isolated from the gas supply piping system by closing the upstream manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Relieve test pressure in the gas supply line prior to re connecting the heater and its m...

Page 22: ...e performed by qualified licensed electrician s for the voltage being applied Installations must follow these codes National Electrical Code and any other national state provincial or local codes or regulations having jurisdiction Safety wiring must be NEC Class 1 Heater must be electrically grounded as required by the NEC In Canada CSA C22 1 C E C Part 1 NOTE A 120VAC 75A Max outlet is provided o...

Page 23: ...he Electrical Connections 1 Verify that circuit breaker is properly sized by referring to heater rating plate A dedicated circuit breaker shall be provided 2 Observe proper wire colors while making electrical connections Many electronic controls are polarity sensitive Components damaged by improper electrical installation are not covered by warranty 3 Provide overload protection and a disconnect m...

Page 24: ...RECT DHW OVERIDE FIELD WIRING TERMINAL BLOCKS FACTORY WIRING NOTE Use only stranded copper conductors Figure 26 Low Voltage Field Wiring NOTE Minimum 18 AWG 105 C stranded wire must be used for all low voltage less than 30 volts external connections to the heater Solid conductors should not be used because they can cause excessive tension on contact points Install conduit as appropriate All high v...

Page 25: ... Sensor NOTE The System Sensor S3 is not required for single unit Primary piping configuration The System Sensor S3 is required for all Primary Secondary and all cascade configurations for all selectable modes unless the unit s firing rate will be controlled by an external source such as our TempTracker MOD Hybrid sequencer Proper placement and method of installation are critical for proper operat...

Page 26: ...ch between the heaters Do not run unprotected cascade wiring across the floor or where they will become wet or damaged Do not run cascade wiring parallel with or close to or against high voltage 120 volt or greater wiring Raypak recommends that the total maximum length of each set of cascade wiring not exceed 200 61 m 3 Connect the cascade wires to the PIM J3 terminals by pressing down on the slot...

Page 27: ...cations port for connectivity to building automation via Modbus protocol Refer to the VERSA IC Manual 5000 72 for further information The XFiire may be equipped with protocol converter See Catalog 5000 73 and wiring diagram Alarm Connection An alarm annunciator or light may be connected to the alarm contacts on the field wiring terminal strip The Alarm Contacts are 3A rated dry contacts on a norma...

Page 28: ...sate drain must use a trap and the trap must be primed with water to prevent flue gas leakage and must be routed to an appropriate container for treatment before disposal as required by local codes A AWARNING Contact the manufacturer of the vent material if there is any question about the appliance categorization and suitability of a vent material for application on a Category IV vent system Using...

Page 29: ...l Vent Pipe Vent Pipe with Test Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 PolyPro 4PPS xL x 12 36 72 in 4PPS TPL 4PPS 04PVCM 4PPF 400B 500B 650B 6 D 15 6 016720 6 PolyPro 6PPS xL x 12 36 72 in 6PPS TPL 6PPS 06PVCM 6PPF 800B 1000B Z Flex Z Dens Model No Vent Size Air Intake Terminal Vent Terminal Vent Pipe Vent Pipe with Test Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 Z Dens 2ZDP4x x...

Page 30: ...st Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 Saf T Vent 9402 9405 9408 9401PRB 9401PVC 400B 500B 650B 6 D 15 6 016720 6 Saf T Vent 9602 316 9605 316 9608 316 9601PRB 9601PVC 800B 1000B Z Flex Z Vent Model No Vent Size Air Intake Terminal Vent Terminal Vent Pipe Vent Pipe with Test Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 Z Vent 2SVEPWCF0x x 4 5 in 1 1 5 2 3 4 5 8 10 ft 2SVSPRTO4 5...

Page 31: ...de Vent termination requirements are as follows 1 Vent must terminate at least 4 1 2 m below or 4 1 2 m horizontally from window or gravity air inlet to the building 2 The vent must not terminate above public walkways due to slip hazard from frozen condensate 3 Terminate vent at least 3 915 mm above any forced air inlet located within 10 3 m 4 Vent must terminate at least 4 1 2 m horizontally and ...

Page 32: ...lated to SS and Centrotherm InnoFlue Polypropylene venting materials See Table Q and Table R for appropriate adapters Any horizontal sections of a vent must have an upward slope of not less than 1 4 per linear foot from the heater to the vent terminal The horizontal portions of the vent shall also be supported for the design and weight of the material employed to maintain clearances and to prevent...

Page 33: ...ducts SS and Polypropylene Direct Vent Vertical Stainless Steel and Polypropylene Installation These installations utilize the heater mounted blower to draw combustion air from outdoors and vent combustion products to the outdoors The total length of air supply pipe cannot exceed the distances listed in Table S Each elbow used is equal to 10 3 m of straight pipe This will allow installation in any...

Page 34: ...f different manufacturers venting material is not permitted as this may create an unsafe condition Horizontal Through the Wall and Direct Vent Horizontal Stainless Steel and Polypropylene The XFiire heaters may be vented horizontally either using room air for combustion or ducted air for combustion as shown in the following figures The air intake terminal may be located in a different pressure zon...

Page 35: ...ndensate drain located in proximity to the heater as directed by the vent manufacturer 4 The vent must be installed with a slight upward slope of not less than 1 4 per foot of horizontal run to the vent terminal Termination The flue direct vent cap MUST be mounted on the exterior of the building The direct vent cap cannot be installed in a well or below grade The direct vent cap must be installed ...

Page 36: ...e heater as in Figure 37 The vent must be offset to prevent chlorides from the vent material draining back into the heater drain pan causing a non warrantable failure of the heat exchanger PVC CPVC VentAdapter Kits include a 90 SS elbow and a SS to PVC adapter that must be used when installing PVC or CPVC vent systems The vent cap is not considered in the overall length of the venting system A ACA...

Page 37: ...stall these condensate drains in the venting system may cause a non warrantable failure Installation These installations utilize the heater mounted blower to vent the combustion products to the outdoors Combustion air is taken from inside the room or directly from the outdoors and the vent is installed horizontally through the wall to the outdoors Adequate combustion and ventilation air must be su...

Page 38: ...e jacket top by more than 36 914 mm The flue outlet is not designed to support the weight of the vent system beyond 36 914 mm above the jacket top Supplemental support is required if the vent extend beyond 36 914 mm The Raypak Outdoor Vent Kits contain the following components SS Adapter SS Elbow 34in Straight SS Vent Termination Tee Installation Instructions Care must be taken when locating the h...

Page 39: ...nsate drain is acidic Its pH is typically between 3 2 and 4 5 The factory installed Condensate Treatment Kit is connected to the condensate drain of the heater contains treatment media to raise the pH level of the condensate The pH of the effluent entering a sanitary drain must be 5 0 or higher A ACAUTION In general the condensate piping from the appliance must have a downward slope of 1 4 per hor...

Page 40: ...rature before burner operation The control uses the input from this sensor to automatically reduce firing rate should the vent temperature approach the vent material temperature limits If the vent temperature is exceeded the PIM performs a Post purge and proceeds to a hard lockout manual reset 9 A call for heat is initiated by the presence of any one or more of the sources below See Figure 26 a A ...

Page 41: ...has expired the unit will cycle and alarm will turn back on If the unit cycles power within the 24 hour period the Flow Override expiration time will be reset 15 If the flow meter detects flow equal to or higher than the minimum flow requirement then the unit is allowed to proceed to the trial for ignition 16 The VERSA board and PIM check the safety circuit and will prevent a trial for ignition if...

Page 42: ...The Flow meter acts a governor for the heater and depending on the flow reading the control allows the heater to operate up to a calculated maximum firing rate as a function of the flow rate observed In spite of calculated maximum allowable firing rate of the unit the system will still modulate to achieve target or obey an external rate command FLOW METER ASSY F10612 Figure 43 Flow Meter Flow Over...

Page 43: ...Protection Zones The T Protection Zones are a function of the VERSA IC which monitors flow firing rate and anticipated T based on the type of fluid water or water glycol concentration being heated to determine if the heater is functioning properly The XFiire product includes multiple checks to ensure the safe performance of the unit If the flow meter reading is determined to be inaccurate the unit...

Page 44: ...ive flue temperatures from occurring NOTE The factory default is set to PVC During commissioning of the heater the vent material must be selected in the Adjust Menu Submenu of System Settings to indicate the vent material installed on the heater The settings for the Vent Protection include NOTE Use only certified vent material ANSI ASTM D1785 Sch 40 PVC ANSI ASTM F441 Sch 40 CPVC Vent Material PVC...

Page 45: ...tput energized Isolation valve CLOSED Heater output de energized Isolation valve OPEN The operation above may be manually adjusted by manually inverting the operation of the isolation valve and using the opposite dry contact of the relay output 24VAC supply voltage for the isolation valve actuation is also available at the rear of the heater in the wiring box next to the isolation valve relay outp...

Page 46: ...odel specific operating parameters are defined by their respective ID cards 3 Position Rocker Switch This heater is equipped with a 3 position rocker switch located on the front control panel adjacent the touchscreen display The 3 positions of this switch are Right OFF Middle IDLE Left RUN When the switch is in the OFF position there is power to the control and the heater is not operational A AWAR...

Page 47: ...ents premature lockout due to temporary conditions such as power fluctuations or air pockets The low water cut off control is located in the control box Figure 51 Low Water Cut Off High and Low Gas Pressure Switches Optional The optional low gas pressure switch mounts upstream of the gas valve on the inlet flange to the gas valve and is accessible through the removable access panels on the top or ...

Page 48: ...r User Interface The touchscreen user interface uses a high definition 4 3 109 mm capacitive screen It includes an extensive graphical library used to represent different pipe configurations error location and operation of the unit The touchscreen menu bar becomes visible at the bottom of the screen allowing navigation through additional icons View Adjust Boiler Tools Document Viewer and Wi Fi For...

Page 49: ... ADJUST menu Target H MODE 1 2 3 Current target temperature available when Target SETP in the ADJUST menu default and EMS MODB SUPPLY H MODE 1 2 3 Current system supply temperature IND SUPPLY H MODE 3 Current temperature being supplied to the indirect system Boil OUTLET All Current heater outlet temperature Boil INLET All Current heater inlet temperature Boil ΔT All Current temperature difference ...

Page 50: ...T RATE IDLE only MIN Firing Rate to 80 Forced firing rate when VENT protection is present 50 ISOL Valves Open Cascade Only 1 2 3 4 Number of ISOL Valves open in a cascade configuration 1 Cascade Type Cascade Only SEQ PAR Cascade operation type SEQ Cascade MIN Flow Offset Cascade Only 25 to 15 GPM Overrides MIN flow condition for next unit in cascade to allow next unit to be called to fire sooner o...

Page 51: ...erature EMS Vdc ALL Current EMS signal in Volts DC FIRE RATE ALL PIM firing rate SPEEDX 1000 ALL Blower speed in revolutions per minute rpm x 1000 OUTLET MAX H Mode 1 2 3 Defines Max Outlet temperature offset above Target Setpoint Press and hold up and down arrows for 3 seconds to enable adjustment see VERSA IC Manual 5000 72 OPERATOR ALL Operator Potentiometer setting on PIM DIFF ALL Current auto...

Page 52: ...ghest supply temperature Press UP DOWN for 1 sec to clear SYSTEM LO All Records the lowest supply temperature Press UP DOWN for 1 sec to clear IND HI H MODE 1 2 3 Records the highest Indirect supply temperature Press UP DOWN for 1 sec to clear IND LO H MODE 1 2 3 Records the lowest Indirect supply temperature Press UP DOWN for 1 sec to clear TANK HI WH Records the highest TANK temperature Press UP...

Page 53: ... 00 SYS This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees The VERSA Reset Ratio allows for full customization to match any buildings heat loss characteristics A heating curve that relies not only on Outdoor temperature but also on the type of radiation will improve heat comfort The user can fine tune these adjustments based on the specifi...

Page 54: ...54 6 WIRING DIAGRAM For a full size drawing visit www raypak com ...

Page 55: ...do not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control valve handle Never use tools If the handle will not turn by hand do not try to repair it call a qualified service technician Forced or attempted repai...

Page 56: ...AA and Table AB represent the conditions when the heater is at full firing rate at sea level NOTE Pressure and combustion data are provided with the heater 1 Turn power on 2 Turn on the heater switch Enable Disable rocker switch to top position to enable CFH wait approximately 15 seconds after the blower starts the igniter should start to glow observable through the observation port located on top...

Page 57: ...for location of the air shutter directly behind the touchscreen panel Close the shutter slightly clockwise to increase the negative air pressure or raise the CO2 values Open shutter slightly counter clockwise to lower the negative air pressure or lower the CO2 values Manifold Check 1 Check manifold gas pressure at the gas valve outlet pressure tap connection C in Figure 59 Refer to Table AB for na...

Page 58: ...See Figure 62 These tests are to be conducted with the electrical power to the heater turned OFF 1 Manually close the downstream leak test valve 2 Open the bleedle valve at test point A and connect a manometer to it Verify that there is gas pressure and that it is within the proper range NOTE must not exceed 14 WC Number Field Output Action SYS System Pump relay turns on DHW DHW Pump relay turns o...

Page 59: ... are restored burners should re ignite after pre purge time delay 8 To test the fixed manual reset high limit built into the PIM first set DIP switch 8 on the PIM to the ON position This will activate a Commission Test Mode which will turn on the amber Alarm Test LED on the PIM The fixed high limit setting is temporarily overridden to match the setpoint potentiometer position on the PIM The high l...

Page 60: ...ront panel 3 Move 3 position rocker switch to OFF position 4 Turn off all electrical power to the appliance if service is to be performed 5 Replace access panel Heater Status Light The light operation status of the heater change as follows White Solid IDLE Unit is powered on Blue Pulsing PREPURGE IGNITION Call for heat Blue Solid MODULATING Burner is on White Pulsing PREPURGE Callforheatterminated...

Page 61: ...se on the relief valve Do not depend on the pressure gauge reading The heater water is not hot The electrical power is off A AWARNING When servicing or replacing any components of this unit be certain that The gas is off All electrical power is disconnected A AWARNING Do not use this appliance if any part has been under water Improper or dangerous operation may result Contact a qualified service t...

Page 62: ... temperature tripped the high limit FLAME False flame detected Shut off gas supply recycle power ID CARD Identity card check ID card and wiring IGN CTRL Internal control fault Reset power replace control DELTA T Temperature difference between the inlet and outlet exceeded the set point Check water flow LOW 24VAC Low 24 VAC power Check power supply wiring and transformer BLOW SPEED Blower speed out...

Page 63: ...ashes N A Hi Limit Fault Red LED 7 Flashes Check for proper water flow Check hi limit setting and outlet sensor Sensor Fault Red LED 8 Flashes Check the VERSA IC for fault identification Check sensor and wiring N A Red LED 9 Flashes Check wiring at J8 pins 1 and 3 for loose or missing jumper Water Pressure Fault Red LED 10 Flashes Check system piping for leaks Check water pressure switch if equipp...

Page 64: ... sediment at bottom of vent is normal 2 Visually inspect venting system for proper function deterioration or leakage Ensure that condensate drain is inspected and ensure that condensate is being directed to appropriate condensate treatment system or drain as required by local codes 3 Check that area is free from combustible materials gasoline and other flammable vapors and liquids 4 Follow pre sta...

Page 65: ... 2 pins on the bottom of the PIM 5 Conduct a combustion test at full fire CO2 should be 8 3 to 8 8 at full fire for natural gas and 9 5 to 10 0 for propane gas CO should be less than 100 ppm 6 Check emission at minimum fire and record CO and CO2 reading CO must be less than 100 ppm for all fuels CO2 must be between 7 5 to 8 5 for natural gas 9 0 to 10 0 for propane gas If CO and CO2 are not within...

Page 66: ...ent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detec...

Page 67: ... combustion analyzer O2 _____________ _____________ See manual CO _____________PPM _____________PPM Less than 100 PPM CO2 _____________ _____________ See manual Model Number ______________________________ Note draw venting with details such as extractors barometric dampers blast dampers or draft inducers Job Name _____________________________________________________________________________________...

Page 68: ...en Systems Five 5 year limited warranty from Effective Date Thermal Shock Warranty Twenty 20 years from date of heater installation against Thermal Shock excluded however if caused by heater operation at large changes exceeding 150ºF 66ºC between the water temperature at intake and heater temperature or operating at heater temperatures exceeding 200ºF 96ºC ANY OTHER PART MANUFACTURED BY RAYPAK One...

Page 69: ...thorized to make any other warranties on Raypak s behalf ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIODS SPECIFIED IN THIS LIMITED WARRANTY RAYPAK S SOLE LIABILITY WITH RESPECT TO ANY DEFECT SHALL BE AS SET FORTH IN THIS LIMITED WARRANTY IT IS AGREED THAT RAYPAK SHALL HAVE NO LIABILITY WHETHER UNDER THIS L...

Page 70: ...70 NOTES ...

Page 71: ...71 NOTES ...

Page 72: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com ...

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