Raymarine SmartPilot Verado Installation And Commissioning Manual Download

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SmartPilot Verado Installation and Commissioning Guide

Special tools

In order to prime and bleed the hydraulic circuit the Mercury hydraulic pump must be running.
To run the hydraulic pump without starting the engine, a Mercury “Power steering Primer
Module” service tool must be temporarily installed.

Description

Mercury part number

Power Steering Primer Module

91-895040K01

Summary of Contents for SmartPilot Verado

Page 1: ...SmartPilot Verado Installation and Commissioning Guide Document Number 87057 1 Date October 2005 ...

Page 2: ...ck AutoTrim FastTrim GyroPlus RayGyro RayPilot SeaTalk and WindTrim are trademarks of Raymarine Ltd NMEA is a Registered Trademark of the National Marine Electronics Association Verado is a Registered Trademark of Mercury Marine All other product names are trademarks or registered trademarks of their respective owners Copyright Raymarine 2005 ...

Page 3: ... to hand only the information necessary SmartPilot Verado Installation and Commissioning Guide This book Describes how to connect commission and configure the system SmartPilot Controller Quick Start Guide Once commissioned use your Smart Pilot right away with this handy guide to the main operations SmartPilot Controller Operating Guide Detailed operating information about your SmartPilot Note Thi...

Page 4: ...e unsure whether this system can be fitted to your boat please consult your local authorized Raymarine service representative As correct performance of the boat s steering is critical for safety we STRONGLY RECOMMEND that an Authorized Raymarine Service Representative fits this product You will only receive full warranty benefits if you can show that an Authorized Raymarine Service Representative ...

Page 5: ...positional plots Navigation signals can produce signifi cant errors under some circumstances and the autopilot will not be able to detect these errors EMC guidelines All Raymarine equipment and accessories aredesigned to the bestindustry standards for use in the recreational marine environment Their design and manufacture conforms to the appropriate Electromagnetic Compatibility EMC standards but ...

Page 6: ...must be reassembled in the same position EMC suppression ferrites The following illustration shows typical cable suppression ferrites used with Raymarine equipment Always use the ferrites supplied by Raymarine Connection to other equipment If your Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine a suppression ferrite MUST always be attached to the c...

Page 7: ...andbook was correct when it went to press However Raymarine cannot accept liability for any inaccuracies or omissions it may contain In addition our policy of continuous product improvement may change specifications without notice As a result Raymarine cannot accept liability for any differences between the product and the handbook ...

Page 8: ...vi SmartPilot Verado Installation and Commissioning Guide ...

Page 9: ...unt the Type 1 pump 12 Wiring the course computer 15 SmartPilot computer NMEA inputs outputs 19 Connect the hydraulic lines 22 Commissioning 24 Dockside checks 24 Seatrial calibration 30 SmartPilot settings 36 Calibration basics 36 Accessing the calibration modes 37 Display calibration screens 38 User calibration 40 Seatrial calibration 41 Dealer calibration 41 Dealer calibration screens and setti...

Page 10: ...viii SmartPilot Verado Installation and Commissioning Guide ...

Page 11: ...procedures are described in a logical sequence but because of variations in boat design space available etc you may need to adapt the sequence to suit your particular circumstances Before you start fitting the SmartPilot system we recommend you Unpack and check that all parts are present Plan your installation so that you can fit the components in the best possible locations whilst taking account ...

Page 12: ...ter Fluxgate compass Type 1 Pump Hydraulic hose x 2 3 915 mm Hydraulic hose 3 915 mm Miscellaneous cable ties 1 4 Spade connector Stud x2 Thumb nut x2 SeaTalk Cable 1 0 3 m SeaTalk Cable 30 9 m Screw x2 1 8 Spade connector x2 Sun Cover SmartPilot controller Gasket Hose clamp x4 Hose barb T connector Hose barb to 1 4 BSP connector Sealing washer x3 ...

Page 13: ...d lengths so there are some limitations on the positioning of the pump with respect to the boat s helm The recommended installation sequence is as follows install the course computer page 4 install the SmartPilot controller page 6 install the fluxgate compass page 10 wire the course computer page 15 mount the Type 1 pump page 12 connect the hydraulic lines page 22 bleed the hydraulic circuit page ...

Page 14: ...nger of physical damage or water ingress Ensure that the planned position of the display and compass will allow sufficientlengthofcabletoreachthecoursecomputerterminals TheType1pumpcablemay be extended if required see page 15 D8544 1 10 10 Location MIN MAX 10 55 14 130 or Do not fit near fuel tanks or in any other area where fuel vapor is likely ...

Page 15: ...SmartPilot Verado Installation and Commissioning Guide 5 Vertical x2 Check Check x2 D8584 1 Drilling D8585 1 1 2 3 6 mm minimum Mounting ...

Page 16: ...6 SmartPilot Verado Installation and Commissioning Guide Install the SmartPilot controller Location Min 0 8m 2ft 6in Check Check Check D8586 1 ...

Page 17: ...ssioning Guide 7 Instrument edge Machine hole 90 mm 3 55 in diameter Drill 5 mm 3 16 in diameter hole Drill 5 mm 3 16 in diameter hole Control Unit Surface mount template TOP Remove shaded areas only Sun cover edge D8547 1 Controller template ...

Page 18: ...ole Drill 5 mm 3 16 in diameter hole Control Unit Surface mount template TOP Remove shaded areas only Machine hole 90 mm 3 55 in diameter Drill 5 mm 3 16 in diameter hole 90 6 mm 3 56 inch Drill 5 mm 3 16 in diameter hole Control Unit Surface mount template TOP Remove shaded areas only Step 1 x2 x2 Drilling D8587 1 Step 2 ...

Page 19: ...ion and Commissioning Guide 9 Sealing Mounting D8546 1 Step 5 Step 3 Step 4 Sticky side SeaTalk cable 30 9 m to Course computer SeaTalk cable 1 0 3 m to optional SeaTalk instrument 1 8 Spade connectors to optional NMEA instrument ...

Page 20: ...tall the fluxgate compass Thefluxgatecompassissuppliedwitha26 8m cable Beforemountingthecompass ensure that you have sufficient cable to reach the course computer The compass must be mounted with the cable vertically downward 30 50 Location Min 1m 3ft 3in D8588 1 ...

Page 21: ...SmartPilot Verado Installation and Commissioning Guide 11 Vertical x4 Vertical x4 Drilling Mounting COMPASS AREA D8589 1 Cable at bottom ...

Page 22: ...nless steel bolts nuts and lock washers or self tapping screws and lock washers Location of the pump using the supplied hoses Note Pump may be placed elsewhere if Mercury extension hoses are used No sharp bends kinks or chafing of tube Provide protection from physical damage Mount pump either horizontally or with connector end up Install in a dry location Type 1 pump Do not mount pump with connect...

Page 23: ...t Verado Installation and Commissioning Guide 13 Pump drilling template D8590 1 Clearance hole Drill 6 5 mm 17 64 in Clearance hole Drill 6 5 mm 17 64 in Type 1 pump Front Remove shaded areas only 89 mm 3 1 2 in ...

Page 24: ...14 SmartPilot Verado Installation and Commissioning Guide This page is intentionally blank ...

Page 25: ...xgate compass inputs SeaTalk inputs outputs Power inputs 12 V RF ground connection 1 4 spade NMEA 0183 input ouput Drive motor outputs SeaTalk fuse 2 A Power fuse 15 A Note Spare fuses located in the connector cover Removing and replacing the cover D8548 2 Computer connections PULL To open 1 2 2 To close D6386 1 ...

Page 26: ... 2 If the boat does not have a ground plate use the alternative method shown in the following diagram to connect the RF ground Course computer Alternative method Note Use this method of connecting the terminal ONLY if the boat does not have an RF grounding plate When using this method connect directly to the battery terminal Do NOT connect to any other point Course computer ...

Page 27: ...Red Black Integral ferrite Cable length pump to course computer Cable gauge AWG mm2 3 m 10 ft 14 2 5 3 to 5 m 16 ft 12 4 5 to 7 m 23 ft 10 6 7 to 10 m 32 ft 8 10 10 to 16 m 52 ft 6 16 Note Power cable and fuse breaker not supplied Select cable gauge according to maximum current rating of the fuse breaker and length of cable required Connecting power steering pump D8550 1 ...

Page 28: ...lue Red Yellow Green Screen Blue Red Green Red Yellow Screen Red Yellow Screen Red Yellow Screen SeaTalk SeaTalk CLUTCH NMEA RUDDER RATE GYRO FLUXGATE not required not required optional optional not applicable Fluxgate compass SmartPilot controller Fluxgate compass controller D8551 1 ...

Page 29: ...quipment SmartPilot computer NMEA inputs NMEA 0183 received S1G Information extracted APB 9 cross track error bearing to waypoint waypoint number BWC BWR 9 9 bearing to waypoint distance to waypoint waypoint number time GGA GLL 9 9 latitude longitude time HDG HDM HDT 9 9 9 heading MWV 9 apparent wind angle apparent wind speed GPS Other Instrument Controller rear NMEA instrument SeaTalk SeaTalk Sma...

Page 30: ...eed through water heading VTG 9 course over ground COG speed over ground SOG VWR 9 relative apparent wind angle relative apparent wind speed XTE 9 cross track error ZDA 9 time date SmartPilot computer NMEA outputs NMEA 0183 sent S1G Information sent BWC 9 bearingtowaypoint distancetowaypoint waypoint number time GLL 9 latitude longitude time HDG HDM HDT 9 9 9 heading VTG 9 course over ground COG s...

Page 31: ...SmartPilot Verado Installation and Commissioning Guide 21 Course computer Securing the cables D8553 1 ...

Page 32: ...to verify that you have correctly identified the low pressure return hose from T Donotdisconnectormodifythehighpressurehosefrom P on the helm to the Mercury hydraulic pump lower hose WARNING Do not allow hydraulic fluid to come into prolonged contact with your skin Wear protective nitrile gloves when working with hydraulic fluid 7 Locate the T portMercury return hose at the back ofthe Verado helm ...

Page 33: ...om B ontheType 1 pump 13 Connect the 1 315 mm high pressure hose from the Tee fitting to R on the back of the Verado helm 14 Check all connections fittings and clamps are tight Mercury Helm Mercury steering actuator E R T L P Type 1 Pump B R A Mercury Hydraulic Pump Return line Existing Mercury hoses SmartPilot Verado hoses Reservoir HP line 1 305 mm 3 915 mm Hydraulic circuit D8542 1 L R 1 2 6 10...

Page 34: ...ide checks WARNING For safe control of your boat you MUST complete the dockside checks before starting the initial seatrial With the boat safely tied up complete the following dockside checks Powering up 1 When you have installed your SmartPilot system switch on the circuit breaker or install the fuse 2 If the SmartPilot controller and course computer are active the controller will beep dis playin...

Page 35: ...lot and the other units NMEA navigator connections If you have connected the SmartPilot to a NMEA navigator check the links by displaying the default navigation data pages on the SmartPilot controller press disp to display the first data page XTE and check that this page shows the expected data press disp again to check each successive data page BTW DTW If the display shows dashes instead of data ...

Page 36: ...e disp key until you see the DEALER CAL screen press the auto key the display will change to CAL press 1 and 1 keys together to enter Dealer Calibration mode Set the vessel type to STERN DRV Whenyouselectavesseltype theSmartPilotautomaticallyselectsappropriatedefaultvalues for various other calibration settings Some of these settings will be checked later in this procedure and the remainder should...

Page 37: ...Calibration use the disp key to scroll through the cali bration pages until you reach the DRIVE TYP page 2 Use the 1 or 1 keys to select DRIVE TYP 4 Hydraulic reversing pump Type 1 pump 3 Press disp to select the drive type and move to the next calibration option Save the new settings When you have adjusted these basic settings in Dealer Calibration press and hold standby for two seconds your chan...

Page 38: ... engine 3 If the reservoir level falls below 50 stop the engine and refill with hydraulic oil Note Only useMercury hydraulicoilpart No 92 858002K01 4 Restart the engine 5 Slowly turn the helm to Starboard if the fluid level falls below 50 stop the engine and refill the reservoir with hydraulic oil 6 Restart the engine 7 Slowly turn the helm to Port if the fluid level falls below 50 stop the engine...

Page 39: ...ivebackorstartstohuntbackandforth youwillneed to increase the rudder damping value in the Dealer Calibration settings see page 41 Bleed the hydraulic lines with autopilot 1 Manuallycentertheengine s thenpresstheautokeysotheSmartPilotisinAutomode Check that the display shows AUTO 2 Press the 10 key five times and check that the outboard is hard over starboard 3 To bleed any remaining air from the s...

Page 40: ...s or large waves in waters that are clear of any obstructions so the boat has plenty of clear space to maneuver Note Before youstart your seatrial make sure you haveswitched onany ancillary equipment such asa GPS providing course over ground COG speedover ground SOG and latitude LAT data ora speed log providing speed through the water This informationwillhelp the SmartPilotachieve best performance...

Page 41: ...ge through the Seatrial Calibration items until you see SWING COMPASS 3 When you are ready to start press 1 to select SWING COMPASS ON The controller will display TURN BOAT indicating the start of the calibration process 4 Start turning the boat in slow circles with the boat s speed below 2 knots You will need to complete at least two circles taking at least 2 minutes to complete each 360 2 sec x2...

Page 42: ...n figures are acceptable on steel boats Aligning the compass heading Depending upon the orientation of the compass the heading will require adjusting if facing Aft it could be 180o out 1 Once the deviation is displayed press disp to move to the Heading Alignment page ALIGN HDG 2 Manually steer the boat on a steady course at a speed which enables you to hold that course 3 If you have a GPS connecte...

Page 43: ...nthenenterthisvalueontheHeadingAlignmentscreen asdescribed above If the average heading error is more than 5 you should perform the compass deviation correction procedure again circling more slowly and in more favorable conditions 2 sec a b Save changes To save deviation correction save heading alignment return to STANDBY mode Autopilot heading Steering compass Known heading or or Adjust the autop...

Page 44: ... 2 Prepare to start the AutoLearn steer straight ahead engine s centered and set the boat s speed to just on the plane at a comfortable cruising speed approximately 20 Knots if conditions are not calm head into the wind and waves 3 When you are ready to proceed press 1 4 The screen will then show the CLEAR TO MANEUVER message If it is safe to continue press auto to start the AutoLearn maneuvers WA...

Page 45: ...Learn was not successful and should be repeated again A failure code will also be displayed 1 AutoLearn has not been carried out 2 AutoLearn failed due to manual interruption 4 AutoLearn failed probably due to drive or compass failure 6 Press and hold the standby key for two seconds to store the new settings Your SmartPilot is now fully calibrated and ready for use Please refer to the SmartPilot O...

Page 46: ...bration USER CAL The items in User Calibration vary according to the Vessel Type you have selected in Dealer Calibration YouwillprobablyneedtoaccessUserCalibrationonafairlyregularbasistoadjustSmartPilot settings in response to changing conditions Details on User Calibration can be found in the SmartPilot Controller Operation Manual Seatrial Calibration SEATRIAL CAL The Seatrial Calibration group i...

Page 47: ...upings Display Calibration DISPLAY CAL User Calibration USER CAL Seatrial Calibration SEATRIAL CAL Dealer Calibration DEALER CAL Note Youcangobackwardsthroughthegroupsbypressingandholdingthedispkeyforonesecond 3 WhenyoureachtheCalibrationgroupyouwanttoaccess pressautotoenterthatgroup D8600 1 Calibration modes Accessing Calibration Modes 2 seconds 2 seconds saves changes Calibration Modes to enter ...

Page 48: ...bration mode and save changes Display calibration screens Display bar selection ThisscreenallowsyoutoselectwhatinformationisdisplayedatthebottomoftheSmartPilot display Heading selection This screen allows you to display any heading as either a magnetic or true value During normal SmartPilot operation the screen will indicate MAG for magnetic headings and TRUE for true headings Options RUDD BAR Def...

Page 49: ... willshow the bearing and distanceto the MOB location To change the data displayed on a data page Press disp to move to the appropriate data page setup screen Use the 1 and 1 keys or the rotary control to scroll forwards or backwards through the available data pages see the following table Thenpressdisptomovetothenextdatapageyouwanttochange orpressandhold standby for 2 seconds to save changes Opti...

Page 50: ...ler Calibration The SmartPilot Controller Operating Guide contains specific User Calibration instructions Wind Speed WIND KTS Depth Metres DEPTH M Depth Feet DEPTH FT Depth Fathoms DEPTH FA Heading HEADING Water Temperature Degrees C WATER C Water Temperature Degrees F WATER F Course Over Ground COG Speed Over Ground Knots SOG KTS Cross Track Error XTE Distance to Waypoint DTW Bearing to Waypoint ...

Page 51: ...dentalaccess wehavemadeentrytoDealerCalibrationmoredifficultthanthe other calibration groups To access Dealer Calibration Dealer calibration screens and settings The items in Dealer Calibration vary according to the vessel type you have selected SeaTrial calibration lock This screen controls whether it is possible to access Seatrial Calibration ST6002 Controllers press and hold the standby key for...

Page 52: ...tions DISPLACE Power driven boats which do not plane Typically below 15 kts top speed SEMI DISPLACE Faster power driven boats which do not plane Typically 15 20 kts top speed PLANING Planing boats with inboard engine s and shaft drives NOT boats with outdrives STERN DRV Boats with outdrives or outboard engines Verado WORK BOAT Commercial tugs fishing vessels etc SAIL BOAT Sailing boat Drive Drive ...

Page 53: ...he setting the more rudder will be applied The default rudder gain is set during the initial seatrial S1G systems will adjust the rudder gain automatically during AutoLearn You can make temporary changes to this rudder gain value during normal operation see SmartPilot Controller Operating Guide Counter rudder Counter rudder is the amount of rudder the SmartPilot applies to try to prevent the boatf...

Page 54: ...alue decrease the AutoTrim level if the SmartPilot gives unstable course keeping or exces sive drive activity with a change in the heel angle increasetheAutoTrimleveliftheSmartPilotreactsslowlytoaheadingchangedueto a change in the heel angle if the AutoTrim level is too high the boat will be less stable and snake around the desired course Note S1Gsystemshavea FastTrim featurewithinAutoTrim SelectA...

Page 55: ...RESPONSE Range 1 to 9 level 1 minimizes the amount of pilot activity This con serves power but may compromise short term course keeping accuracy levels4to 6shouldgivegoodcoursekeepingwithcrisp well controlled turns under normal operating conditions level 9 gives the tightest course keeping and greatest rudder activity and power consumption This can lead to a rough passage in open waters as the Sma...

Page 56: ...at s speed through the water and speed over ground are unavailable via SeaTalk or NMEA the SmartPilot will use this default cruise speed when calculating course changes Note Thecruise speed when the boat isjust on theplane Options OFF Joystick off 1 1 Proportional power steer Proportional power steer applies rudder in proportion to joystick movement the further the joystick is held over the greate...

Page 57: ...de in the next screen LATITUDE IfyouhaveaGPSconnected theSmartPilotwilltakelatitudeinformation from the GPS Latitude The SmartPilot only displays this screen if you have set AUTOADAPT to nth or Sth Use the 1 1 10 and 10 keys to setthe value to your boat s currentlatitude to thenearestdegree IfvalidlatitudedataisavailableviaSeaTalkorNMEA theSmartPilotwillusethisdatainstead of the calibration value ...

Page 58: ...atrial Calibration and Dealer Calibration will return to the factory default values the settings in Display Calibration will not change as these are stored in each individual controller To reset the system 1 Select the System reset RESET screen in Dealer Calibration 2 Press the 1 key 3 The screen will then show an ARE YOU SURE message press the 1 key again to select YES and reset the SmartPilot al...

Page 59: ... 4 4 1 to 9 set during autolearn Counter Rudder 4 5 1 to 9 set during autolearn Rudder Damping 2 2 1 to 9 AutoTrim 2 3 0 to 4 set during autolearn Response Gyro 5 5 1 to 9 Turn Rate Limit 5 5 1 to 30 Off Course Angle 20 20 15 to 40 Power Steer Joystick OFF OFF 1 2 AutoRelease OFF OFF OFF ON n a Verado AutoTack Angle 100 40 to 125 n a Verado Gybe Inhibit ON OFF ON n a Verado Wind Type APP APPARENT ...

Page 60: ...ata from other instruments check cabling Display shows rotating dashes Compass calibration in progress Displayed compass heading doesnotagreewiththeboat s compass You have not calibrated the compass Carry out the deviation and alignment procedures No display bar on the display Rudder bar switched off in Display Calibration select RUDD BAR or STEER BAR Boat turns slowly and takes a long time to com...

Page 61: ...nectedtoaRaymarinePathfinder unit with the Bridge NMEA Heading option switched on Disable this feature on the Pathfinder unit ALARM MESSAGE POSSIBLE CAUSE and SOLUTION CURRENT LIMIT Serious drive failure the drive is taking too much current due to short circuit or jamming Check the drive unit LOW BATT Supply voltage has dropped below acceptable limits To respond to a Low Battery alarm press standb...

Page 62: ...ons to enable you to ensure minimum interaction between dif ferent items of equipment i e ensure optimum Electromagnetic Compatibility EMC Always report EMC related problems to your nearest Raymarine dealer We use such information to improve our quality standards NO DATA Caused by any of the following situations the compass is not connected the autopilot is in Wind Vane mode and it has not receive...

Page 63: ...ad to spurious resetting action or momentarily may result in faulty operation Product support Raymarine products are supported by a worldwide network of distributors and Authorized Service Representatives If you encounter any difficulties with this product please contact eitheryournationaldistributor oryourservicerepresentative ortheRaymarineTechnical Services Call Center Refer to the back cover f...

Page 64: ...ype External protection 25 A fuse or 20 A circuit breaker Dimensions w x h x d 9 6 in 237 mm x 6 7 in 170 mm x 2 2 in 55 mm Data In Out SeaTalk NMEA 0183 Display Model ST6002 Voltage 10 V dc to 16 V dc 12 V dc nominal via SeaTalk Current consumption 60 mA in standby 200 mA operating Hydraulic fittings Pump connections BSP British Standard Pipe Hose connections 9 16 UNF Unified Fine Hydraulic fluid...

Page 65: ...toprimeandbleedthehydrauliccircuittheMercuryhydraulicpumpmustberunning To run the hydraulic pump without starting the engine a Mercury Power steering Primer Module service tool must be temporarily installed Description Mercury part number Power Steering Primer Module 91 895040K01 ...

Page 66: ...56 SmartPilot Verado Installation and Commissioning Guide ...

Page 67: ...erson or by mail must be accompanied by a copy of the original sales receipt to be eligible for standard warranty service A list of Raymarine certified service agents is available from Raymarine Technical Support or at www raymarine com On Board Warranty Service ForanyRaymarineproductorsystemthat i hasbeeninstalledonyourvesselbyaRaymarine certifiedserviceagent orbyaRaymarineOEM and ii hasaMSRPequa...

Page 68: ...mponents from the package of any product purchased through an online auction site Other conditions ThisWarrantyisfullytransferableprovidedthatyoufurnishtheoriginalproofofpurchasetoRaymarineor inthecase of On Board Warranty Service to a Raymarine certified service agent This Warranty is void if the label bearing the serial number has been removed or defaced TO THE EXTENT CONSISTENT WITH STATE AND F...

Page 69: ...ucts refer to the internet at www raymarine com or contact your nearest Raymarine National Distributor 2 Onboard warranty 2 1InadditiontotheProductwarrantycoverasdescribedabove Raymarinewill authorizeonboardwarrantyservice by the nearest Raymarine approved service agent subject to the maximum mileage and other limits referred to in paragraph4 12 below onproducts where proof ofinstallation or commi...

Page 70: ... will only be performed if the product serial number confirms that the onboard warranty service has been purchased and is valid 4 Warranty limitations 4 1 Raymarine warranty policy does not apply to any product that has been subjected to accident abuse or misuse shipping damage alterations corrosion incorrect and or non authorized service or products on which the serial number has been altered mut...

Page 71: ...ymarine nor a Raymarine service agent shall be liable for any incidental indirect consequential or special including punitive or multiple damages nor shall Raymarine or a Raymarine service agent be liable for any lossofprofit business contracts opportunity goodwillorothersimilarloss TheliabilityofRaymarineoraRaymarine service agent to a customer under this warranty whether for breach of contract t...

Page 72: ...epair Center 21 Manchester Street Merrimack NH 03054 4801 USA Europe Middle East Africa and Australasia Raymarine Technical Support 44 0 23 9271 4713 Product Repair and Service Raymarine plc Anchorage Park Portsmouth PO3 5TD England D8033 1 Help us to help you To allow us to respond to your needs faster please quote the Equipment type Model number and Serial number when requesting service Complete...

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