Rayleigh Instruments RI-ENERGYFLOW-MODULAR Series User Manual Download Page 1

 

Telephone : +44 (0) 1245 428500 

 

 

Email : [email protected]

 

 

 

RI-ENERGYFLOW-MODULAR Series

  

 

 

 

 

 

 

 

 

                        Modular Inverters

 

                                         

3.68kW | 5.0kW 

 

    

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                
 
 

User Manual

 

Rayleigh Instruments Limited 

Raytel House, Cutlers Road, South Woodham Ferrers, Chelmsford, Essex CM3 5WA UK

 

 

  

 www.rayleigh.com 

 

Summary of Contents for RI-ENERGYFLOW-MODULAR Series

Page 1: ...428500 Email sales rayleigh com RI ENERGYFLOW MODULAR Series Modular Inverters 3 68kW 5 0kW User Manual Rayleigh Instruments Limited RaytelHouse CutlersRoad SouthWoodhamFerrers Chelmsford EssexCM3 5WA...

Page 2: ...CT or Meter Connection 28 3 4 DRED Port Connection Optional 29 3 5 Single Line Diagram 29 4 1 Switch On 30 4 2 Switch O 31 4 3 Emergency Procedures 31 5 1 Function Description 33 5 2 Online Display P...

Page 3: ...ode 43 9 1 Technical Data Inverters 45 9 2 Technical Data Batteries 48 9 3 Grid Speci cations 49 1 1 Maintenance Plan 0 50 1 2 Notes 0 50 7 Alarm ode and rror ode C s E C s 43 8 Fault iagnosis and olu...

Page 4: ...e manual important information is shown at di erent levels depending on the character of the information as shown here Safety information important for human safety Violation of warnings may result in...

Page 5: ...ration Maintenance and modi cation Only authorized personnel are allowed to repair or modify the inverter To ensure optimum safety for user and environment only the original spare parts available from...

Page 6: ...ase will be breached at the extreme Hazardous materials may be released Moreover if heated strongly by the surrounding re acrid or harmful fume may be emitted s 1 3 6 General Precuations DANGER Danger...

Page 7: ...em The inverter and battery are heavy There is a risk of injury if the inverter or battery is lifted incorrectly or dropped during transport or when attaching to or removing from the wall Lifting and...

Page 8: ...e Battery Module s RI 3 68kW 5 1kWh MODULAR 3 68kW ENERGYPACK 5 1kWh RI 3 68kW 10 2kWh MODULAR 3 68kW ENERGYPACK 10 2kWh RI 3 68kW 15 3kWh MODULAR 3 68kW ENERGYPACK 15 3kWh Table 1 System Con guration...

Page 9: ...used in the following order Feed the home loads Charge the battery and then feed into the grid When the sun is not present the load will be supported by the battery to enhance self consumption If the...

Page 10: ...he grid works the batteries won t be used to power the loads The battery is charged with the power generated by the PV system or from the grid PEAK SHIFT This mode is designed for time use mode The cu...

Page 11: ...erter and 1 x Battery Module Inverter and 2 x Battery Modules 1 x Battery Module 2 x Battery Modules Mounted Module Depth 270mm Including Mounting Bracket Module Depth 240mm Telephone 44 0 1245 428500...

Page 12: ...Module Accessories 4o Mounting Screws and Nylon Wall Plugs 3o M5x12mm Screws 4o M6 Flat Washers 1o Wall Bracket Wiring Kit An additional wiring kit will be required if the installation contains more...

Page 13: ...wer Cables Red PE Cables 300mm 520mm 250mm 250mm 700mm Communication Cables 1x Power Cables Black 1x 1x 1x 300mm 570mm 250mm 485mm 485mm Power Cables Red PE Cables 1200mm 700mm 1x 1x 1x 1x Wiring Kits...

Page 14: ...1700mm 700mm 520mm Power Cables Red PE Cables Communication Cables 1x 300mm 570mm 1700mm Power Cables Black 250mm 485mm 1800mm 2x 1x 1x 2x 1x 2x 1x 1x 2x 1x 1x 485mm 1900mm 3300mm 1700mm 700mm 520mm...

Page 15: ...3 68kW or 5kW 2 Inverter Display Screen 3 Cable Box connected to inverter 4 RI ENERGYPACK MODULAR Battery 1 5 RI ENERGYPACK MODULAR Battery 2 if con gured Table 2 RI ENERGYFLOW MODULAR components 2 5...

Page 16: ...odbus meter input 7 INV 1st battery module communications port 8 BAT BAT Positive and negative battery connections 9 2x RJ45 2 x RJ45 ports for daisy chaining additional battery module communications...

Page 17: ...Cable Box Part without Covers Front View Object Description 1 Battery circuit breaker 2 DC isolation switch 3 Output terminal block BACK UP ON GRID Telephone 44 0 1245 428500 Email sales rayleigh com...

Page 18: ...used by any external factors 3 Installation Please be cautious unpacking the battery otherwise components could be damaged 3 1 Installation Environment 3 1 1 General RI ENERGYFLOW MODULAR energy stora...

Page 19: ...ving spaces with RI ENERGYFLOW MODULAR on the other side the wall or structure shall have a suitable non combustible barrier If the mounting surface itself is not made of a suitable non combustible ma...

Page 20: ...e to be drilled Using an 8mm masonry drill bit drill 4 x holes approximately 70mm depth Gently tap supplied nylon wall plugs in to the holes Battery Installation Note The installation location must be...

Page 21: ...nverter Installation M6 Washers Step 4 Repeat steps 1 3 for any additional batteries Please note for installs with more than 2 battery modules it will be necessary to start a second battery stack to t...

Page 22: ...s for the top holes Step 3 Fit the inverter on to the bracket Take care to ensure the rear tang correctly engages with the bracket Step 4 Loosely t the 4xM5x12mm screws through the battery brackets in...

Page 23: ...ing length of the outer sheath of the AC cable approx 53mm The PE conductor must be 10mm longer than the L and N conductors b Insert the conductor into the suitable ferrule acc to DIN 46228 4 and crim...

Page 24: ...rd or felt f g Plug the AC connector into the jack for the AC connection by hand until a Click is heard or felt 2 Use tool to clamp the AC wiring terminal and wire rod screw the nut but do not tighten...

Page 25: ...the Backup and Grid cables in advance according to the connector mode and connect them to the Backup and Grid board connectors in turn 6 Connect the BAT communication cable of the cable box from Step...

Page 26: ...red and black connects to black 8 Close the battery covers and connect the PV MC4 connectors to the system connection on both sides Also connect all AC cables the meter communications cable METER and...

Page 27: ...ry out the individual installation steps as for the rst two batteries rst module including the DIP setting on the last module 1 Recommended AC circuit breaker rating is 32A 2 It is necessary to discon...

Page 28: ...nector The Black wire S2 must be wired to pole 2 An RI D18 CT 16 100 external Modbus meter can be connected to the inverter using the supplied 4 way CT Meter connector The RX must be connected to pole...

Page 29: ...Page 29 3 4 DRED Port Connections Optional DRED means demand response enable device The AS NZS 4777 2 2015 required inverter need to support demand response mode DRM This function is for the inverter...

Page 30: ...n turning on the system it is necessary to follow the steps below to prevent damage to the system Please check the installation again before turning on the system Turn on the external PV switch Turn o...

Page 31: ...box Close the battery switch cover and the outer shell of the cable box 4 3 Emergency Procedures When the RI ENERGYFLOW MODULAR energy storage system appears to be running abnormally you can turn o t...

Page 32: ...n the place where the battery pack is installed perform the following countermeasures Fire extinguishing media During the normal operation no respirator is required Burning batteries cannot be extingu...

Page 33: ...Description A Indicator LED Green Grid connection Solid Not connected Flashing B Green Indication of Off grid status C Red The inverter is in fault D Key Function Return key Enter programming or retur...

Page 34: ...PACITY 42 2V 20 2A 40Ah Battery Input Voltage Battery Current Battery Capacity 25 C 90 BMS PARAM TYPE TEMP SOC RI MOD 5 1 Battery Type Battery Temperature Percentage of Battery Page 34 The inverter on...

Page 35: ...00A Backup Output Voltage Backup Output Current POWER INV GRID LOAD W W W Inverter Total Power Grid Total Power Load Total Power POWER PV BACKUP BAT W W W PV Generation Power Backup Output Power Tota...

Page 36: ...tus ERROR NO WARNING FAULT W20 1 XXX X Warning Code Fault Code SYSTEM STATE GRID PV I P SELF CSM U K INDEPEN Setup Status Work Mode Grid Standard PV Mode PV Input Page 36 TEMPERATURE INV DCDC AMBIENT...

Page 37: ...limit If Enable is selected the user will be prompted to enter the power DRMEnable Disable Only applicable in Austrailia and New Zealand at this time EPS Enable Disable Enables the Backup output the...

Page 38: ...scharge when off grid CHG CURR 60A Sets the maximum battery charge current DISC Power 80 Sets the maximum discharge power of rated output CHG Power 100 Sets the maximum charge power of rated output BA...

Page 39: ...cording to the grid standard VRT ENABLE Disable Enable Enable Voltage ride through This setting should not be changed and is set automatically according to the grid POW SI RATE 100 This is the rate of...

Page 40: ...xx kWh Discharge xx kWh Menu Path Statistic 485 Address 1 Allows the user to select the RS485 address for the COM port Baud Rate 3 9600 Allows the user to select the RS485serial baud rate for the COMp...

Page 41: ...r example if recharging is performed once every 8 months the allowable maximum recharging times is 3 times if recharging is performed once every 12 months the allowable maximum recharging times is 3 t...

Page 42: ...witch o the battery charger and then the battery DC breaker Disconnect the DC cables and then press the battery start key for 3 second to switch o the battery PACK Page 42 6 4 Recharge Operation Steps...

Page 43: ...MS Over Volt W17 BMS Over Temp Codes Description W18 BMS Discharge Low Temp W19 BMS Volt Imbalance W20 BMS Communicate Fault W21 BMS Under Volt W22 BMS Chg Temp Low W23 BMS Severe Over Volt W24 BMS Se...

Page 44: ...ter and wait until it functions normally 2 Contact customer service if error warning continues PV ISO Under Fault F07 1 Check for good ground connection 2 Check if the earth resistance of PV and PV is...

Page 45: ...t data Max PV generator power 4800W 2400W per MPPT 6500W 3250W per MPPT Max DC Voltage 580V Nominal voltage 400V MPPT Voltage Range 120 550V Start up Voltage 130V Max DC current Input A Input B 15A 15...

Page 46: ...C Discharging Relative Humidity 0 95 No condensation Operating Altitude 2000m Standby Self Consumption 2W per module Topology Battery Isolation Cooling Natural Convection Protection Grades IP65 Noise...

Page 47: ...rning continues INV Abnormal F18 1 Please contact the distributor Communication Fault F32 1 Restart the inverter and wait until it functions normally 2 Contact customer service if error warning contin...

Page 48: ...Discharging Storage Temperature Range 30 C 60 C IP Grade IP65 Battery dimensions mm 540 560 240 540 1050 240 540 1050 240 Battery weight Approx 48Kg Approx 95Kg Approx 113Kg Nominal Energy kWh 5 1kWh...

Page 49: ...48 50 5 30 Germany 184 264 47 5 51 5 60 Australia 180 260 47 52 60 Italy 184 276 49 7 50 3 60 Spain 196 253 48 50 5 180 U K 184 264 47 52 180 Hungary 196 253 49 51 300 Belgium 184 264 47 5 51 5 60 W A...

Page 50: ...ne year Check if the cable connections are loose Check whether the cables are aged damaged Check whether the cable tie of the cable has fallen o Check if the cable terminal screws are loose and the te...

Page 51: ...struments The customer shall give Rayleigh Instruments or his partner a reasonable period to repair the faulty device Exclusion of Liability In the following circumstances Rayleigh Instruments has the...

Page 52: ...p z o o ul Aleje Jerozolimskie 214 02 486 Warszawa Poland Telephone 48 22 290 27 26 www rayleigh pl If you have any further technical questions about our product please contact us Head O ce Rayleigh I...

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