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MN055 / v1.4.0

RAYLASE SP-ICE-1 PCI/e PRO Control Cards

4

Basic Information

Chapter 1

1

BASIC INFORMATION

The SP-ICE-1 PCI/e PRO control cards are either to use as PC-version or as stand-alone ver-
sion. They are equipped with the RAYLASE advanced scanning.
The control card comprises a complete processor system for scan head and laser control in 
real time. Marking vectors are transferred from the PC to the control card, which stores these 
vectors and controls the scan head accordingly, as soon as the processing is enabled. This 
allows control of the laser and the scan head in real time, even if the host PC is not a real time 
system, needed for other purposes or if the control card is working in a stand-alone 
configuration.
There is a laser modulation signal (LM) among other signals available on the control card to 
control YAG or CO

2

 lasers. Optional ports allow adapting the control card to the customer’s 

requirements.

Hardware Features

On-board real-time processor for precise synchronisation of scanning movement and laser 
control. 

PCI bus/PCIe bus based with Plug-and-Play. 

Stand-alone version for usage outside of a PC with RS 232 interface (up to 115 kBaud) for 
external download. 

Programmable laser control signals for commonly used lasers (i.e. Nd:YAG, CO

2

, …). 

Interface to XY or XYZ scan heads using XY2-100- and XY2-100-Enhanced-Standard.

Selectable polarity of laser signals. 

Separate control of standby pulse frequency and pulse width. 

Two analog on-board ports for control of lamp current or pulse intensity (0V to 10V, 8 Bit 
resolution).

3 buffered digital outputs, 12 buffered digital inputs. 

Optional additional I/O capabilities.

On the card integrated encoder interface for editing moving objects 
(MOTF Marking-On-The-Fly)

Options

Using the add-on card for editing moving objects (MOTF Marking-On-The-Fly) furthermore 
possible.

For highest throughput up to 4 scan heads can be combined with one laser using the mas-
ter-slave option.

Master-master operation allows minimum process time combined with maximum flexibility 
up to 4 lasers and scan heads can be controlled independently.

Stand-alone option is available for driving the scan head and the laser without using a PC.

Software Features 

DLL driver software for Windows

®

 Vista/Win 7.

Double buffer concept with 1,000,000+ commands per list.

Simultaneous processing of current list and downloading of new commands to next list.

Scalable output of new data with 1

μ

s resolution.

Shortest possible output interval 20

μ

s (variable in 1

μ

s steps).

Conventions

A "/" in front of a signal name indicates that this signal is low active

Summary of Contents for SP-ICE-1 PCI/e PRO

Page 1: ...Hardware Manual SP ICE 1 PCI e PRO Control Cards ...

Page 2: ... the information contained therein without prior notice The software included in the product and this manual itself are protected by copyright All rights are reserved Duplication of this manual in whole or in part particularly by photocopying scan ning or imaging and reproduction by any means are forbidden without the prior written consent of RAYLASE ...

Page 3: ... ICE 1 PCI PRO 8 2 4 2 SP ICE 1 PCIe PRO 9 2 4 3 Scan Head Interface 10 2 4 4 Port C Laser I O Interface 11 2 4 5 RS 232 Serial Interface 12 2 4 6 Laser Control Interface 13 2 4 7 Interface for Marking On The Fly Option MOTF 14 2 5 Voltage Supply 15 2 6 Status LEDs 15 3 CONFIGURATIONS 16 3 1 Master Master Configuration 16 3 2 Master Slave Configuration 16 3 3 MOTF Configurations 16 4 INSTALLATION ...

Page 4: ...load Programmable laser control signals for commonly used lasers i e Nd YAG CO2 Interface to XY or XYZ scan heads using XY2 100 and XY2 100 Enhanced Standard Selectable polarity of laser signals Separate control of standby pulse frequency and pulse width Two analog on board ports for control of lamp current or pulse intensity 0V to 10V 8 Bit resolution 3 buffered digital outputs 12 buffered digita...

Page 5: ...vides equivalent protection for shipping RAYLASE shall not be obliged to repair defects under the following circumstances If persons not authorized by RAYLASE have attempted to repair the product If persons not authorized by RAYLASE have modified the product If the product has been used improperly If the product has been connected to incompatible devices If the warranty period has expired Note No ...

Page 6: ...0 81 53 88 98 10 http www raylase de E mail info raylase de 1 5 Customer Support The RAYLASE customer service is available for your problems either in respect to the subsys tem or this manual Before calling the customer service please make sure you have refered to any appropriate sections in the manuals on the supplied CD that may answer your question If you need further assistance call RAYLASE cu...

Page 7: ...rd processor 2 2 Environmental Conditions Ambient temperature 15 C to 35 C Storage temperature 0 C to 80 C Humidity rel 80 non condensing 2 3 Minimal System Requirements Processor Intel Pentium or compatible Operating systems Windows XP Windows Vista Windows 7 RAM 1GB recommended Graphic card VGA 16Bit Extension slot One to four PCI e slots according to the configuration Free hard disc memory Mini...

Page 8: ... Interface page 14 J308 Reset X301 Internal use W1 Master Slave page 16 I4 Port A TTL Input W3 Address range I3 RS 232 Serial Interface page 12 W4 LM or LM page 11 I8 Laser Control Interface page 13 W5 FPS or FPS I5 Port B TTL Output W6 LM_Gate or LM_Gate J2 Port C Laser I O Interf page 11 W7 5V or GND I6 Port D TTL Output W8 MIP or GND J1 Scan Head Interface page 10 J405 GND I7 Port E TTL Input J...

Page 9: ...ace page 14 J308 Reset X301 Internal use W1 Master Slave page 16 I4 Port A TTL Input W3 Address range I3 RS 232 Serial Interface page 12 W4 LM or LM page 11 I8 Laser Control Interface page 13 W5 FPS or FPS I5 Port B TTL Output W6 LM_Gate or LM_Gate J2 Port C Laser I O Interf page 11 W7 5V or GND I6 Port D TTL Output W8 MIP or GND J1 Scan Head Interface page 10 J405 GND I7 Port E TTL Input J406 J30...

Page 10: ...2 Diff Output SYNC 15 Diff Output SYNC 3 Diff Output X CHANNEL 16 Diff Output X CHANNEL 4 Diff Output Y CHANNEL 17 Diff Output Y CHANNEL 5 Diff Output Z CHANNEL 18 Diff Output Z CHANNEL 6 Diff Input Y Status 19 Diff Input Y Status 7 Diff Input Z Status 20 Diff Input Z Status 8 Diff Input X Status 21 Diff Input X Status 9 nc 22 nc 10 nc 23 GND 11 GND 24 GND 12 nc 25 nc 13 nc Diff Input Diff Input D...

Page 11: ...cated to control the diode or lamp current of an Nd YAG laser The output voltage range can be adjusted via software commands Write_DA and Write_DA_List Specifications J2 PIN Signal PIN Signal 9 PIN D SUB 1 TTL hc Output LM or LM 6 VDD Out 5V 2 TTL hc Output LM_GATE or LM_GATE 7 TTL Output MIP or GND 3 TTL hc Output FPS or FPS 8 TTL INPUT24V START_MARK 4 Analog Output 1 ANA_OUT 9 TTL INPUT24V STOP_...

Page 12: ...for stand alone applications In order to use the RS 232 serial interface DLL drivers have to be installed on the host PC Data transmission rate is 115 2kBaud For more information on how the RS 232 serial interface can be linked to your application please contact the RAYLASE staff I3 PIN Signal PIN Signal 10PIN ITC 10 GND 9 GND 8 RI 7 DTR 6 CTS 5 TXD 4 RTS 3 RXD 2 DSR 1 DCD ...

Page 13: ..._1 22 TTL Outp REMOTE_EXE_1 21 TTL Outp MIP 20 TTL Input 24V STOP_MARK 19 TTL Input 24V PC2 18 TTL Input 24V PC1 17 TTL Input 24V START_MARK 16 TTL Input 24V PA7 15 TTL Input 24V PA6 14 TTL Input 24V PA5 13 TTL Input 24V PA4 12 TTL Input 24V PA3 11 TTL Input 24V PA2 10 TTL Input 24V PA1 9 TTL Input 24V PA0 8 Diff Outp FPS 7 Diff Outp FPS 6 Diff Outp LM_GATE 5 Diff Outp LM_GATE 4 Diff Outp LM 3 Dif...

Page 14: ...ferential inputs It provides the option to use the input signals differential as well as single ended When connecting a single ended encoder inputs A and B must are maintained at 2 5V via external components The inputs C are not in use Pin assignment X 300 DSUB 9 X300 PIN Signal PIN DSUB 9 1 Diff IN A 1 2 Diff IN A 6 3 Diff IN B 2 4 Diff IN B 7 5 Diff IN C 3 6 Diff IN C 8 7 GND 4 8 GND 9 9 VDD 5V ...

Page 15: ...nd A respectively B and B opposing Input impedance 120Ω Inputs ESD protection 6 5kV Output current VDD 5V for position encoder can supply 0 2A max LEDs ID Color Tag LED is on D1 red LM If the laser modulation output signal is active D2 yellow STOP_MARK If the input signal STOP_MARK is set D3 yellow START_MARK If the input signal START_MARK is set D4 yellow REMOTE_EXE If the output signal REMOTE_EX...

Page 16: ...P ICE 1 PCI e PRO control card The card which serves as master must be equipped with an on board processor It controls the first head the laser modulation and the timing All the other cards serve as slaves and do not need an on board processor Each head is associated with its own correction file This ensures that all heads are executing synchronously In master slave mode only the master may use AD...

Page 17: ... are not familiar with the necessary protective measures 4 2 Installation Procedures According to the desired operation mode perform one of the following SP ICE 1 PCI e PRO control card s installation procedures 4 2 1 Standard Mode To install a single control card for standard mode proceed as follows Driver Installation Windows XP Windows Vista Windows 7 First install the drivers Please note the d...

Page 18: ...d on the installation CD Installation of the SP ICE 1 PCI e PRO Control Card Switch off the PC Disconnect the PC from the mains supply outlet Open the housing of the PC Plug the SP ICE 1 PCI e PRO control cards in free PCI slots PCIe slots and fasten the boards with screw Connect the SP ICE 1 PCI e PRO control cards via a backplane adapter as shown below As well a dual and a quad adapter is availa...

Page 19: ... detected and set up auto matically Installation of further SP ICE 1 PCI e PRO Control Cards The following procedure has to be performed for any further SP ICE 1 PCI e PRO control card i e up to three times Shut down the operating system and switch off the PC Disconnect the PC from the mains supply outlet and open the housing of the PC Insert a further SP ICE 1 PCI e PRO control card and proceed a...

Page 20: ...tallation CD Uses a different application eg SpiceCfg exe the SP ICE 1 PCI e PRO control card s Only one application can access at the same time the SP ICE dll even when multiple cards are installed Quit all applications that access the SP ICE 1 PCI e PRO card and run only one such application The application program has an error Close all application programs that could use the SP ICE 1 PRO PCI e...

Page 21: ...dware Features 4 I Installation Master Master Mode 19 Master Slave Mode 18 Stand Alone Mode 19 Standard Mode 17 Interface Marking On The Fly 14 L Laser I O Interface 11 Laser Control Interface 13 Laser Safety 6 M Manufacturer 6 O Options 4 Overview 8 P Port A 8 9 Port B 8 9 Port C 8 9 11 Port D 8 9 Port E 8 9 R RS 232 Interface 12 S Scan Head Interface 10 Software Features 4 Stand Alone Mode 19 St...

Page 22: ...MN055 v1 4 0 RAYLASE SP ICE 1 PCI e PRO Control Cards 22 Index ...

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