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Wuhan Raycus Fiber Laser Technologies Co., Ltd

User Guide

RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP

18

Figure 5 Rear Panel of RFL-C6000S-HP Fiber laser

1

WATER

The water pipe interface, inlet and outlet are connected to the inflow and

outflow of cooling water respectively, please connect this interface to the PU pipe of the
corresponding outer diameter size according to the laser model (see Table 5 for laser model and
corresponding water pipe size).

2

CDA

Clean and dry air connection for access to clean and dry air to prevent

condensation on the laser.

3

AC INPUT

The power input socket must be connected to the corresponding input

voltage according to the laser model (see Table 4 for laser model and corresponding input
voltage), and the matching plug provided by Roca must be used.

4

POWER

Air switch to control the on/off of AC power.

5

FIELDBUS

Bus interface (reserved).

6

ETHERNET

Ethernet interface. Provides remote control of the laser and storage of

alarm information.

7

CTRL-INTERFACE:

Control interface, CTRL-INTERFACE interface (24-pin),

multi-functional multiplex port, which allows the user to set the control mode, input the analogue
voltage signal, modulate the 24 V signal and is also the alarm signal output interface.

How to use the CDA

a) When using a CDA, the CDA should be dried and cooled by a chiller and filtered by a

5um and 0.3um particle filter and a 0.1um oil mist filter, respectively, at a temperature
in the range of 5-40°C, with a maximum dew point of 0°C (it is recommended that the
compressed air temperature be 5°C below the cooling water temperature), an air
pressure of less than 0.1 MPa, a flow rate setting of 10 LPM and a connection pipe
diameter of 6 mm.

b) When using CDA filter components supplied by Roca, the incoming compressed air is

to be dried and cooled by a chiller with an air pressure of less than 0.8 MPa and a
connection tube diameter of 6 mm.

c) Ventilation must be started 30 minutes before the start of the machine, but in winter,

when the temperature is below 10

°C

and the humidity is below 50%, ventilation may

not be used.

Summary of Contents for RFL-C2000S-HP

Page 1: ...1 Continuous Wave Fiber Laser User Guide RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP Wuhan Raycus Fiber Laser Technologies Co Ltd...

Page 2: ...Installation 11 3 1 Dimensions 11 3 2 Size and installation of output optical cable 12 3 3 Cooling system installation and requirements 12 3 4 Installation considerations 15 4 Guiding 16 4 1 Front pan...

Page 3: ...er Laser Technologies Co Ltd User Guide RFL C2000S HP RFL C6000S HP 3 6 Warranty Return and Maintenance 56 6 1 General Warranty 56 6 2Limitations of Warranty 56 6 3Service and Repair 57 6 4 Scrapping...

Page 4: ...sible laser radiation at or around a wavelength of 1080 nm and the total light power radiated from the optical output is greater than 300W 6000W depending on model Direct or indirect exposure of this...

Page 5: ...put head warning product certification and product nameplate The detailed description of the security identifier is as follows Table 1 Specifications of Safety Labels English Label Chinese Label Engli...

Page 6: ...injury for operators b Make sure that the correct voltage of the DC power source is used Wrong wiring mode or power supply voltage will cause an irrecoverable damage to the laser device 1 6 Other Safe...

Page 7: ...odulation frequency and editable waveform Applications Welding 5G Infrastructure 3D printing Laser research Applications Welding 5G Infrastructure 3D printing Laser research 2 2 Package accessories Pl...

Page 8: ...e listed as the following table Table 2 Laser operation environment Model RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP Power Voltage V 360 510V AC 50 60Hz Power Capacity kVA 7 5 11 5 15 22...

Page 9: ...d areas dew point temperature is higher than 22 more than laser cooling water temperature 22 will produce condensation measures must be taken prior to use Measure 1 see Section 4 2 Access clean and dr...

Page 10: ...wer Output Power Instability 1 5 Nominal Output Power Duration 2h Operating Temp 22 1 Modulation Frequency Hz 1 5 000 Red Guide Laser Power mW 0 5 1 Output Characteristics BPP mm mrad 3 4 Nominal Outp...

Page 11: ...HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 11 3 Installation 3 1 Dimensions Figure 2 shows the external dimensions of the RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP take C4000S as an e...

Page 12: ...the size of the protective end cap The protective end cap of this type is lengthened Figure 3 Dimensional drawing of QBH output optical cable unit mm Before installing the output cable in the process...

Page 13: ...ith pure water 3 When the ambient temperature around the equipment is between 10 C and 0 C an ethanol solution with a volume ratio of 30 must be used and changed every two months 4 When the ambient te...

Page 14: ...em and joints should be checked for leaks The external water pipes must be installed and connected according to the water inlet IN and water outlet OUT marked on the laser otherwise the laser may not...

Page 15: ...installation or operation of the laser for the time being f Do not step on squeeze or excessively bend the yellow metallic armoured protective sleeve during installation of the output cable to avoid...

Page 16: ...eep the protective cap on the output head in a safe place to prevent it from being contaminated otherwise indirect contamination of the output head will occur when the cap is closed 4 Guiding Please u...

Page 17: ...Emission indicator laser out light Laser red light on 2 POWER Control power indicator white light indicates that the control system is on 3 ALARM Alarm indication when the yellow light is on it means...

Page 18: ...trol of the laser and storage of alarm information 7 CTRL INTERFACE Control interface CTRL INTERFACE interface 24 pin multi functional multiplex port which allows the user to set the control mode inpu...

Page 19: ...00S HP Power Supply 360 510VAC50 60Hz Power Cable End of Cable Four strands of wire diameter 4 mm2 Labelled L1 L2 L3 and PE Descriptions L1 L2 L3 Phase line PE Protective earth wire Remarks The plug a...

Page 20: ...nsmit Data 6 RS232Rx Receive Data 7 RS232Com Return RS 232 Return 8 Remote Key Switch Contact Closure Input 24Vdc 1A Contact s and cables 20s Starts the internal main control board power supply Passiv...

Page 21: ...sion ON Digital Output 24Vdc 100mA 100us High indicateslaser is emitting Please check the level of the control signal to ensure that it meets the requirements The laser may be damaged if the voltage e...

Page 22: ...ion 1 TX Data transmission 2 TX Data transmission 3 RX Data reception 4 N C Noconnection 5 N C Noconnection 6 RX Data reception 7 N C Noconnection 8 N C Noconnection If conditions permit please give p...

Page 23: ...P Settings on PC Side After the IP setting is completed open the Raycus software and the connection status in the corresponding text box on the Raycus softwaremenu shows connected indicating that the...

Page 24: ...o parity bit and no flowcontrol Ethernet port configuration as below Laser default IP address 192 168 0 10 Laser TCP port 10001 Laser UDP port 8099 4 4 3 2 Laser communication protocol network port se...

Page 25: ...ment Contents and Command Examples of Laser Command Description Command Example ABF Aiming Beam OFF Turn off red beam Send ABF r Return ABF r ABN Aiming Beam ON Turn on red beam Send ABN r Return ABN...

Page 26: ...Working in continuous mode SPRR Set Pulse Repetition Rate Send SPRR 1000 r Return SPRR 1000 r Other return value ERR input Err r Input frequency 0 ERR Out of Range r Exceeds the maximum pulse width ra...

Page 27: ...RIP r Return RIP 192 168 0 10 r RMASK Read Sub net Mask Read the current sub net mask address Send RMASK r Return RMASK 255 255 255 0 r SIP Set IP Set LaserIP Send SIP 192 168 0 10 r Return SIP 192 1...

Page 28: ...n that Bits2 and 12 have been set That means Laser Enable is turned on and Modulation mode is enabled 1 Authorization time Bit 1 0 Normal 1 Overheat Bit 2 0 Laser not enabled 1 Laser enabled Bit 3 0 B...

Page 29: ...low rise and slow drop mode ON Bit 21 0 The laser operates in ON mode 1 The laser operates in REM mode Bit 22 0 Programming mode off 1 Programming mode on Bit 23 Reserved Reserved Bit 24 0 Normal 1 Lo...

Page 30: ...ter pipe e Connect the control circuit and power supply according to the control mode 4 6 Steps of Starting a Make sure the air switch is OFF all electrical connections must be finished before the las...

Page 31: ...er cooled plate temperature of the laser in degrees Celsius Power indicator Indicates the current status of the main power supply Green main power is on Gray main power is off Ready indicator Indicate...

Page 32: ...not meet logical requirements Program Mode Green The laser is running in programming mode Gray The laser is not running in programming mode Ramp Control Green the laser is running in power ramp up and...

Page 33: ...m and fault information of the current laser on the log menu Figure 10 Raycus software log menu 4 7 3 About Menu The laser time model serial number main control serial number key version number and sy...

Page 34: ...menu you can set the language used by the software After selecting the language and clicking OK the software will automatically convert the content displayed in the software to the language without r...

Page 35: ...ine code laser lock time and lock time are loaded once The laser lock time is Raycus time limited lock for integrators and the lock time is for integrators to end customers time limited lock On the au...

Page 36: ...rol mode The control mode adds the function of the operable control menu on the basis of the observation mode A password is required to enter the control mode The initial password is 81338818 the pass...

Page 37: ...status information menu Connect to the network through the main control module system parameter menu AP mode the laser is a WiFihot spot hot spot name and password can be configured after the mobile...

Page 38: ...RFL C3000S HP RFL C4000S HP RFL C6000S HP 38 Figure 15 Main control module system parameter menu 4 7 8 ACDC module The ACDC module page contains the relevant status information of the ACDC module and...

Page 39: ...FL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 39 Figure 16 ACDC module menu 4 7 9 DCDC module The DCDC module page contains the relevant status information of the DCDC module and the refresh...

Page 40: ...pin analog voltage 0 10V 0V 0 10 100 OFF The Raycus software sets the power percentage or the communication command SDC setting b External enable Table 15 External enable settings External enable Lase...

Page 41: ...HP 41 ON The Positive edge of pins 15 and 16 of INTERFACE 24 pins OFF The laser emission button or communication command of the Raycus software EMON EMOFF 4 8 1 Full external control mode control mode...

Page 42: ...re 19 Control Timing Diagram 4 9 Red guide beam control Table 17 Red guide beam external control mode Red guide beam external control ON 17 pin of INTERFACE Positive edge turn on the red guide beam Ne...

Page 43: ...e rise and fall parameters are 0 the rise and fall mode will be automatically turned off After the slow rise and fall mode is turned on the laser performs the ramp up program to the target power accor...

Page 44: ...0 the laser is running in programming mode Please use the Raycus software provided by Raycus to edit the waveform and select the pre running program number The output waveform of the laser is determi...

Page 45: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 45 Figure 22 Check the display programming mode menu Figure 23 Programming mode menu...

Page 46: ...L C6000S HP 46 4 11 3 View the number of waveform Figure 24 View the number of waveform bars Click the Refresh program list button the software will automatically list the number of waveform that have...

Page 47: ...de RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 47 4 11 4 View waveform content Figure 25 View waveform content Click the waveform number to be read with the left mouse button and the progr...

Page 48: ...00S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 48 4 11 5 Clear all waveform Figure 26 Clear the waveform Click the program number that needs to be cleared click Clear and then click Write to Laser t...

Page 49: ...Ltd User Guide RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 49 4 11 6 Edit waveform First left click on the pre edited waveform number Figure 27 Edit waveform Select Command under Command T...

Page 50: ...echnologies Co Ltd User Guide RFL C2000S HP RFL C3000S HP RFL C4000S HP RFL C6000S HP 50 Figure 28 Select command The command just now appears in the program list on the left After editing all the com...

Page 51: ...number it will show that the read is successful 4 11 7 Command interpretation Table 19 detailed explanation of waveform command word Command code 1 byte Parameter 1 2 bytes Parameter 2 4 bytes Descri...

Page 52: ...mber of times to jump to that row The number of times the loop jumps to the line number 6 EXTPower 1 0 10V 4 12 Steps of close Turn off the lasers in the following orders a Turn off the laser b Discon...

Page 53: ...is abnormal the condensation is abnormal the flow is abnormal etc Figure 30 The main menu of the Raycus software When the laser is running any alarm occurs except for the Interlock abnormality the Ray...

Page 54: ...orking normally whether the water connection is abnormal etc When the water cooling system is working normally and the water temperature drops below 30 C please restart the laser to try In the case of...

Page 55: ...y of the laser exceeds the set value the scattered light alarm is generated and the laser light output function is locked not unlockable Scattered light alarms only occur when the laser is emitted Pos...

Page 56: ...r or replace any product that proves to be defective in materials and workmanship selectively during the warranty period Only products with particular defects are under warranty Raycus reserves the ri...

Page 57: ...by Raycus otherwise Raycus will have the right not to repair any product damage caused by the package When you receive Raycus products please check whether the products are intact and undamaged in tim...

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