Rayco RG165T-R Operator, Service, Maintenance Manual Download Page 55

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RG165T-R Operator · Service · Maintenance

800.392.2686

Main Wiring Harness 41561

WIRE COLOR LEGEND:

BLK - BLACK

BLU - BLUE

BRN - BROWN

GRY - GRAY

GRN - GREEN

ORG - ORANGE

PNK - PINK

PUR - PURPLE

RED - RED

WHT - WHITE

YLW - YELLOW

/TC - TRACER COLOR

( ) IMPRINT LETTERING

GRN

(ECU CAN -)

GRN

(ECU CAN -)

YLW

(ECU CAN +)

YLW

(ECU CAN +)

5 4 3 2

RED

(IGN SW PWR IN)

GRN

(USB +)

YLW

(TETHER CAN +)

GRN

(TETHER CAN -)

WHT

(USB -)

BLK/YLW

(USB GROUNG)

BLK/YLW

(USB GROUNG)

WHT (USB -)

GRN (USB +)

YLW

(TETHER CAN +)

GRN

(TETHER CAN -)

PUR

(FUEL SEND SIG)

PUR

(FUEL SEND SIG)

PUR

(FUEL SEND SIG)

PUR

(5V REF FUEL SENDER)

PUR

(5V REF FUEL SENDER)

240 OHM

RESISTOR

DIODE

WHT/RED

(RECEIVER SHUTDOWN)

WHT/RED

(RECEIVER SHUTDOWN)

DIODE

ORG/WHT

(E-STOP SIG)

PNK

(E-STOP FUSE)

PNK

(E-STOP FUSE)

RED/YLW

(RECEIVER PWR)

RED/YLW

(RECEIVER PWR)

RED/YLW

(RECEIVER PWR)

BLK/RED

(MICRO GRD)

BLK/RED

(MICRO GRD)

BLK/RED

(MICRO GRD)

YLW

(MILL LGT PWR)

DIODE

YLW

(MILL LGT SIG)

PNK

(FUEL PUMP PWR)

500 OHM

RESISTOR

YLW

(MILL LGT SIG)

BLK

(FUEL PUMP GRD)

BLU

(START SIG)

BLK

(FUEL PUMP GRD)

RED/YLW

(E-STOP SW)

RED/YLW

(E-STOP SW)

RED

(E-STOP)

RED

(E-STOP)

TAN

(HYD TEMP INPUT)

WHT

(HYD OIL LEVEL INPUT)

BLU

(CHARG FILTER INPUT)

TAN

(HYD TEMP INPUT)

WHT

(HYD OIL LEVEL INPUT)

BLU

(CHARG FILTER INPUT)

BLK

(CUTTER PUMP RETURN)

ORG/BLK

(CUTTER PUMP OUTPUT)

DIODE

WHT

(CC PWR)

BLK

(CC GRD)

ORG/WHT

(TRK EXP 1)

ORG/BLK

(TRK EXP 2)

ORG/WHT

(TRK EXP 1/BOOM DN)

ORG/BLK

(TRK EXP 2/BOOM UP)

ORG/WHT

(TRK EXP 1/BOOM DN)

ORG/BLK

(TRK EXP 2/BOOM UP)

ORG/BLK

(TRK EXP 2/BOOM UP)

ORG/WHT

(TRK EXP 1/BOOM DN)

ORG/WHT

(BLD UP/SWG LT)

RED

(BATT PWR)

WHT

(TRK EXP)

WHT

(TRK EXP)

ORG

(BLADE DOWN) ORG

(BLADE UP)

ORG

(SWING LT)

ORG

(SWING RT)

ORG

(BLD DN/SWG RT)

ORG/WHT

(BLD UP/SWG LT)

ORG/WHT

(BLD UP/SWG LT)

ORG

(BLD DN/SWG RT)

ORG/WHT

(BLD UP/SWG LT)

ORG

(BOOM UP)

ORG

(BLD DN/SWG RT)

PNK

(BOOM UP)

ORG

(BLD DN/SWG RT)

ORG/WHT

(2 SPEED)

ORG

(BOOM UP)

ORGBLK

(BOOM DN)

ORG/BLK

(BOOM DN)

GRY

(BOOM DN)

ORG/WHT

(2 SPEED)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

BLK

(COMM GRD)

TAN

(PROPEL FORWARD SIG)

BRN

(PROPEL REVERSE SIG)

BRN

(PROPEL REVERSE SIG)

TAN

(PROPEL FORWARD SIG)

PUR

(SWITCH PWR)

PUR

(SWITCH PWR)

RED/WHT

(ONE SHOT RLY SIG)

RED/WHT

(ONE SHOT RLY SIG)

RED/WHT

(KEY RELAY SIG)

RED/WHT

(KEY RELAY SIG)

RED/WHT

(KEY RELAY SIG)

RED/WHT

(KEY RELAY SIG)

RED/WHT

(KEY RELAY SIG)

BRN

(PROPEL REVERSE SIG)

TAN

(PROPEL FORWARD SIG)

WHT

(PROP REV)

WHT/RED

(LT PROP REV)

WHT

(PROP REV)

YLW/BLK

(RT PROP REV)

WHT/BLK

(RT PROP REV)

YLW/RED

(LT PROP FWD)

WHT/BLK

(RT PROP REV)

WHT/RED

(LT PROP REV)

YLW

(PROP FWD)

YLW

(PROP FWD)

YLW/BLK

(RT PROP FWD)

YLW/RED

(LT PROP FWD)

BLU

(START SIG)

BLK

(VALVE GRD)

BLK

(VALVE GRD)

BLK

(VALVE GRD)

BLK

(VALVE GRD)

BLK

(COMM GRD)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

RED/YLW

(SENSOR PWR)

ORG

(BOOM UP)

BLU (FAN)

BLU

(FAN)

BLU

(FAN)

1N5408

3A DIODE

BLU

(FAN FUSE)

BLU

(FAN FUSE)

RED

(FUSED RELAY POWER)

RED

(IGN SW PWR IN)

RED

(IGN SW PWR IN)

RED

(FUSED RELAY POWER)

RED

(FUSED RELAY POWER)

ONE SHOT

TIMED

RELAY

FRAME

GROUND

ENGINE

GROUND

BLACK

41569-03

BLACK

41669-04

DIODE

CHARGE

FILTER

TETHER

MHR27

USB

IGNITION

SWITCH

MILL

LIGHT

E-STOP

SWITCH

TRACK

EXPAND

SWITCH

LEFT

TRACK

SWITCH

BLADE

SWITCH

BOOM

LIFT

SWITCH

SWING

SWITCH

RIGHT

TRACK

SWITCH

Summary of Contents for RG165T-R

Page 2: ...be readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Duetocontinuous improvements Rayco reserves the right to make changes in engineering design and specifications or discontinue manufacture at any time without notice or obligation Always have a record of ...

Page 3: ...RG165T R Operator Service Maintenance 800 392 2686 3 Table of Contents TABLE OF CONTENTS Foreword 4 Safety 10 Operation 24 Maintenance 36 Specifications 62 Warranty 67 ...

Page 4: ...n please consult your Rayco dealer for the latest available information Safety The safety section lists basic safety precautions In addition this section may include text and locations of warning signs and labels used on the machine Read and understand the basic precautions listed in the safety section before operating or performing lubrication maintenance and repair on this machine Parts Partsare...

Page 5: ...equipment near fences or near boundary obstacles Be aware of high voltage power lines and power cables that are buried If the machine comes in contact with these hazards seriousinjuryordeathmayoccurfromelectrocution Wear a hard hat protective glasses and other protective equipment as required Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment Makesur...

Page 6: ...obs with out the need for after treatment when comparing to a diesel engine The RG165T R features remote operation to provide the operator with options on where to operate the machine The remote offers a digital screen to supply the operator with remote and machine data to monitor the machine while in operation The RG165T R is equipped with expandable retractable tracks and a folding rear blade Wi...

Page 7: ...type with Pre Cleaner Oil Filter Spin on type Fuel Tank Capacity 19 gallons Electrical System 12 volts 157 AMP Alternator Safety Elastometric engine mounts required Engine to be operable on up to a 30 slope with the cutter wheel in the full up or down position Engine must remain level with machine frame and not tilt upward or downward while in operation Also engine must not move left or right whil...

Page 8: ...wo digit month 01 Jan 02 Feb etc 20 Two digit year 20 2020 21 2021 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on the nex page of this manual For reference on communication regarding the engine record its model and serial numbers also in the boxes provided on the next page of this manual See the Engine Operator Manual for assistance i...

Page 9: ...r Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located as shown Use the below table to record identification numbers and dealer information RG165T R RG165T R 0010120 41561 5430 2463 kg 2020 165HP 123 04kw STUMP CUTTER ...

Page 10: ...ue not specifically recommended by Rayco you must use it only if you have accurately evaluated it and found that it threatens no one s safety You should also ensure that the product will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures that you choose The procedures described in this Safety section may not be fully explained here but a more complete expla...

Page 11: ...NSI Z89 1 and DO NOT wear under chin strapping while operating or within the operation area of the Horizontal Grinder Eyeprotection mustconformtoANSIZ87 1andbethewrap aroundstyle Alwaysweartheeyeprotectionwhenoperating or working within the operational area of the machine Hearing Protection Plug type ear protection or full ear coverage devices muff type shall be worn at all times when operating or...

Page 12: ...re can penetrate body tissue Fluid penetration can cause serious injury and possible death A pin hole leak can cause sever injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Asbestos Information Rayco recommends the use of only genuine Rayco replacement parts Use the following guidelines when you hand...

Page 13: ...ine is running Never jump across the starter solenoid terminals in order to starttheengine Unexpectedmachinemovementcouldresult Wheneverthereareequipmentcontrollinkages theclearance in the linkage area will change with the movement of the equipment or the machine Stay clear of areas that may have a sudden change in clearance with machine movement or equipment movement Avoid contact with the rotati...

Page 14: ...o remove the hydraulic tank filler cap Batteries Electrolyte is an acid Electrolyte can cause personal injury Do not allow electrolyte to contact the skin or the eyes Alwayswearprotectiveglassesforservicingbatteries Wash hands after touching the batteries and connectors Use of gloves is recommended Fire Explosion Prevention All fuels most lubricants and some coolant mixtures are flammable Flammabl...

Page 15: ...roper procedure of mounting the fire extinguisher Ether Starting Fluid Ether is flammable and poisonous Use ether in well ventilated areas Do not smoke while you are replacing an ether cylinder or while you are using an ether spray Do not store ether cylinders in living areas or in the operator compartment of a machine Do not store ether cylinders in directsunlightorintemperaturesabove49 C 120 F K...

Page 16: ...irements for the guards Consult your Rayco dealer for additional information Precautions for Welding on FRAME with ENGINE MACHINE Electronic Control Unit ECU Important ALWAYSdisconnectElectronicControlUnit ECU connectors battery and engine control system to machine ground before welding on engine or machine High currents or electrostatic discharge in electronic components from welding may cause pe...

Page 17: ...achine capacity Never straddle a wire cable Never allow personnel to straddle a wire cable Know the maximum dimensions of your machine Observe all applicable local government regulations when you use this machine All personnel using this Machine must be trained in the operation safety and maintenance repair procedures Careless use of this Equipment could result in serious injury or even death ALLP...

Page 18: ...racks This may also decrease the weight on the uphill tires The decreased weight will cause the machine to be less stable Heightofmachineworkingload Whentheworkingloads are in higher positions machine stability is reduced Operated equipment Be aware of performance features of the equipment in operation and the effects on machine stability Operating techniques Keep all attachments or pulled loads l...

Page 19: ...pplies energy to the equipment in case of mechanical energy a block may be used to stop the release of stored energy Securely place a tag on each energy source disconnect or energy release block Before the removal of a lockout tag out the following must be completed 1 Removal of all non essential items 2 Check to see that all workers and bystanders are located in a safe position 3 Inform all affec...

Page 20: ...kingup Therearofthemachine maynotbevisiblefromthetowingvehicle Itisrecommended to use a spotter outside the vehicle Be aware of the length of the EQUIPMENT while turning parking crossingintersections andinalldriving situations When arriving at the work site do not set up the EQUIPMENT under a tree that is being pruned cut or worked on Important Towing Information PREVENTWHIPPINGbyproperlyloadingth...

Page 21: ...n front end alignment and tires may affect the vehicle s ability to tow the auto transport trailer Have an authorized repair facility inspect and repair your vehicle BEFORE towing To find the capabilities of the engine transmission and axles of your vehicle for towing refer to the owner s manual or check with an authorized dealer TOWING EQUIPMENT REQUIREMENTS Hitches must be able to tow the weight...

Page 22: ...efore loading your vehicle in tow make sure the trailer is securely attached to your tow vehicle hitch Make sure the safety chains are properly connected During the loading process keep bystanders at least 25 feet away Make sure that the entire width of the tires will be on the ramps before driving on the ramps Approach ramps slowly check angle of machine to insure proper alignment with trailer th...

Page 23: ...RG165T R Operator Service Maintenance 800 392 2686 23 Safety ...

Page 24: ...RG165T R Operator Service Maintenance 24 Operation 11 7 1 3 2 5 6 8 4 9 10 12 13 14 15 16 ...

Page 25: ...e Make sure that the area is free of personnel 6 Check the stumps to be removed for embedded nails wire metal fence posts and for rocks or other buried impediments which may become dangerously thrown or cause unexpected machine movements when encountered by the cutting wheel 7 Ensure that everyone in the vicinity is aware of the DANGER ZONE associated with this machine See diagram above Everyone m...

Page 26: ...art the machine Follow the instructions below Turn ignition key to start machine A Wait a few moments for the display to boot up the display will illuminate green B On the remote Pull up on the red Emergency Stop On Off Switch Red and green lights will illuminate Wait for RF SS light to flash green OncetheRF SSisflashingslowly presstheStart button Verify RF SS light is flashing fast You are now re...

Page 27: ...ter boom 0 being the slowest and 100 being the fastest 10 Cutter Wheel Engagement Notification Light Illuminates when the cutter wheel is engaged 11 Mandatory Action Switch This switch has to be pressed to engage the cutter wheel along with the cutter wheel engagement switch 12 Cutter Wheel Engagement Switch Turns the cutter wheel on and off 13 Cutter Boom Raise Lower Switch Raises and lowers the ...

Page 28: ...gth Shows the signal strength between the remote and the machine F Battery Status Notifies the operator of the status of the remote batteries G Command Cut Swing Speed Digitally displays the swing speed that is controlled by the knob 9 H Track Drive Speed Notifies the operator of the travel speed selected by the track drive speed switch 8 I Command Selection This line on the screen will change dep...

Page 29: ...over B and pull outward Once the battery pack is removed slide the end with the terminals from the housing Replace batteries following the and ends and reinstall battery pack Remote Backup Shouldyourremotecontrolfail orbatteriesdieinthefield the RG165T R comes equipped with a remote tether option To utilize the cord unscrew the caps C covering the ports on the remote and the rear of the machine an...

Page 30: ...ting wheel DO NOT use the cutting wheel or boom to stop the swinging motion Inspect the machine for damage if the boom as been swung too hard into the stump or side of a hole BEFORE ENGAGING THE CUTTER WHEEL THE OPERATOR MUST ENSURE THE AREA IS CLEAR OF ANYONE OR ANYTHING THAT MAY BE HARMED BY THE CUTTER WHEEL OR FLYING DEBRIS THE STUMP CUTTER S CUTTING WHEEL IS EXTREMELY POWERFUL CONTACT WITH THE...

Page 31: ... 2 75 deep bite After the first bite is taken lower the cutting wheel about 2 while is off to the side and swing the cutting wheel across for another bite Continuerepeatingthisprocedureuntilalloftheamount of stump in the path of the downward swing of the cutting wheel is gone 4 Cut another level of the stump Raise the cutting wheel above the stump once again and starting with the cutting wheel swu...

Page 32: ...lable from Rayco Loading Machine onto Rayco Trailer Slowly drive the machine forward and align it with the trailer Position the blade all the way up Unlock and lower the trailer ramps Drive the machine forward so that the tracks are lined up with the ramps and continue driving the machine onto the trailer until the the tracks are evenly on the trailer Drive forward until the front bumper engages t...

Page 33: ...achine from storage 1 Store the machine in a flat place and remove the key from the engine 2 Do not store the machine in a place that has flammable material such as dry grass or straw 3 When covering the engine for storage allow the engine and muffler to cool off completely 4 Operatetheengineaftercheckingandrepairingdamaged wirings or pipes and clearing flammable materials that may have accumulate...

Page 34: ...y of the boost machine c Connect the black negative jumper cable to the negative terminal of the boost machine battery d Connecttheotherendoftheblacknegative jumper cable to the negative post of the stalled machine where thebatteryblacknegative cableisalreadyconnected 7 Start the engine on the boost machine and allow it to run at high idling speed for about ten minutes This will partially charge t...

Page 35: ...n and off a trailer the blade has wings 1 that can swing in to be only 34 1 2 wide To swing the blade wings inward pull the clevis pins 2 located on the back side of the blade Simply turn the wings inward reinstall the clevis pins at holes 3 located on top of blade to ensure they stay folded in 2 1 3 TRACKS SHOULD BE EXPANDED TO 51 WIDTH AT ALL TIMES UNLESS REQUIRED TO REDUCE WIDTH TO GAIN ENTRY I...

Page 36: ...pment Know the appropriate work site hand signals and the per sonnel that are authorized to give the hand signals Accept hand signals from one person only Do not smoke when you service an air conditioner Also do not smoke if refrigerant gas may be present Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death In haling gas from air...

Page 37: ...lic Oil Tank Check Fill X Cutter Teeth and Bolts Inspect Condition X replace Cutter Tooth Bolt Torque check Track Tension check X Air Cleaner Ejector Valve Clean X Hydraulic Oil Filters Change X X X Engine Mounts Inspect X X Engine Oil Filter Change X X Fan Belt Tension check check Fuel Filter Change X X Fuel Water Separator Element Change X X X Pump Gearbox Bolt Tightness Inspect X X Track Motor ...

Page 38: ...RG165T R Operator Service Maintenance 38 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 39: ...RG165T R Operator Service Maintenance 800 392 2686 39 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 40: ...nance intervals chart might be necessary Perform service on items at multiples of the original requirement For example at every 500 service hours or 3 months also service those items listed under every 250 service hours or monthly and every 10 service hours or daily Walk Around Inspection For maximum service life of the machine make a thorough walk aroundinspection Inspectthemachineforthefollowing...

Page 41: ...he lower cross hatched area mark When topping off the engine oil be sure to keep the oil level in the crosshatched area and never exceed the upper mark 7 6 Once engine oil level shows full replace engine oil fill cap 2 and tighten as well as the dipstick 2 Fuel Tank Check Level Fill Drain The Fuel tank 8 is located along the rear of the machine as shown above The fill cap 9 is located just above t...

Page 42: ... 3 are located in the front of the engine compartment just behind the cutter boom Check your hydraulic oil level daily before use Check the oil level only when the machine on level ground The oil level sight gauge 4 is located on the tank s rear face NOTICE Dispose of any drained fuel according to local environment protection regulations 1 2 KEEP INSIDES OF ALL HYDRAULIC COMPONENTS CLEAN AS THEY A...

Page 43: ... a light coat of hydraulic oil to the gasket of the new filter 4 Screw the new filter onto the filter head until hand tight 5 Tighten further with the filter wrench 6 Dispose of the used filter and lost oil in accordance with local safety and environmental protection laws If the filter head ever needs to be replaced be sure that the direction of flow indicated by the arrow on the filter head is po...

Page 44: ...he radiator cap 2 Place a container under the radiator drain and loosen the drain plug 3 When the radiator is empty re tighten the radiator drain plug 3 When refilling the radiator see your Cummins Engine Manual for coolant specifications With the radiator cap removed start the engine Check the amount of fluid in the radiator 1 adding coolant as necessary When the coolant level in the radiator rem...

Page 45: ... Manufacturing Inc recommends only genuine Rayco Cutting Tools for use on Rayco Stump Cutters and Forestry Mowers The use of non Rayco cutting tools or cutting wheels will void the machine warranty Rayco s cutting tools cutting wheels and mower rotors are specifically designed to provide optimum performance in many ways The use of non Raycopartswillcompromisethisoptimumperformance Safety Rayco s c...

Page 46: ...t the rear of the machine at the engine radiator and the other is on the cooler door on the right side of the machine To remove the screen from the engine radiator loosen the wing nut 1 tensioning the red retainer 2 rotate retainer away from the screen and pull screen 3 outward To remove the oil cooler screen remove the two bolts 4 using a 9 16 wrench and swing open the cooler door Locate the scre...

Page 47: ...RG165T R Operator Service Maintenance 800 392 2686 47 Maintenance ...

Page 48: ...resharpening Discard any tooth that has lost more than 1 8 of original bite Remove the tooth from the cutting wheel to be sharpened Tooth Sharpening Guidelines 1 Obtain an unused tooth for comparison 2 Discard any tooth that has lost more than 1 8 of original bite whether lost through usage or grinding 3 Grind off a minimal amount from the end just enough to restore the original taper and radius o...

Page 49: ...will ensure that the dirt and debris that gets collected inside the seal area is flushed away from the internal bearings thus providing longevity to the bearing and races Engine Leaks Check Check for leaks as described in the After First 50 Hours interval of the Cummins Engine Operation Manual Engine Mounts Check Check and tighten if necessary all engine mounts Maintenance 1 INSERT GREASE SLOWLY A...

Page 50: ... when installing a new belt After approximately 5 10 hours it will begin to seat in and drop down into the 12 15 lbs range at 1 2 deflection 1 A MOVING BELT IS VERY POWERFUL AND DANGEROUS KEEP AWAY FROM A MOVING BELT AT ALL TIMES EXTREME CAUTION MUST BE USED TO PREVENT DEATH OR SERIOUS INJURY FOR THE SAKE OF SAFETY THE BELT GUARD COVER MUST ALWAYS BE IN PLACE WHEN THE ENGINE IS RUNNING BEFORE BEGI...

Page 51: ...ghten the lock nut 3 the hydraulic motor bracket slide bolt 2 and both motor pivot shaft clamp bolts 7 6 Remount belt guard cover and bolts Tighten all bolts When the belt is too tight 1 Loosen the hydraulic motor bracket slide bolt 2 and both motor pivot shaft clamp bolts 7 enough to allow the hydraulic motor 6 to pivot freely 2 Loosen the lock nut 3 on the adjusting screw 4 3 Pivoting the hydrau...

Page 52: ...OTE Adjust after the first 10 hours of operation and every 50 hours of operation 1 Loosen the bolt and nut from cap 1 2 Adjust the track cylinders accordingly a If the tension is too loose the distance is greater than 1 2 add grease to push the end of the frame out and decrease the distance between the roller and track b If the tension is too tight the distance is less than 3 8 loosen the track te...

Page 53: ...Oil Replace To drain the oil in the track drive position the unit as in above figure Theoildrainplug 3 mustbepositionedstraightdown with the oil supply plug removed to be used as a vent 4 Set a container under the draining plug Draining the oil should always be done when the oil is hot this will aid in the draining and help prevent sludge When the drive is empty replace the drain plug 3 Fill the t...

Page 54: ...W MILL LGT SIG BLK FUEL PUMP GRD BLU START SIG BLK FUEL PUMP GRD RED E STOP TAN HYD TEMP INPUT WHT HYD OIL LEVEL INPUT BLU CHARG FILTER INPUT TAN HYD TEMP INPUT WHT HYD OIL LEVEL INPUT BLU CHARG FILTER INPUT ORG BLK CUTTER PUMP OUTPUT WHT CC PWR BLK CC GRD ORG WHT TRK EXP 1 ORG BLK TRK EXP 2 ORG BLADE DOWN ORG BLADE UP ORG SWING LT ORG SWING RT PNK BOOM UP GRY BOOM DN ORG WHT 2 SPEED BLK COMM GRD ...

Page 55: ...T SPEED BLK COMM GRD BLK COMM GRD BLK COMM GRD BLK COMM GRD TAN PEL FORWARD SIG G BRN PROPEL REVERSE SIG TAN PROPEL FORWARD SIG PUR SWITCH PWR PUR SWITCH PWR RED WHT ONE SHOT RLY SIG RED WHT KEY RELAY SIG RED WHT KEY RELAY SIG BRN PROPEL REVERSE SIG TAN PROPEL FORWARD SIG WHT PROP REV WHT RED LT PROP REV WHT PROP REV YLW BLK RT PROP REV WHT BLK RT PROP REV YLW RED LT PROP FWD WHT BLK RT PROP REV W...

Page 56: ... 02 E1 SWING LT 18 ORG 17 a 02 E2 SWING RT 18 ORG 16 a 02 F1 PROPEL FORWARD SIG 18 TAN 79 B7 02 F2 PROPEL REVERSE SIG 18 BRN 79 B4 02 G1 TRK EXP 1 18 ORG WHT 04 a 02 G2 TRK EXP 2 18 ORG BLK 05 a 02 H1 CC PWR 18 WHT SP27 02 H3 CC GRD 18 BLK SP28 02 J1 MICRO GRD 16 BLK RED SP3 02 J2 MICRO GRD 16 BLK RED SP3 02 J3 MICRO GRD 16 BLK RED SP3 02 K1 RECEIVER PWR 16 RED YLW SP4 02 K2 RECEIVER PWR 16 RED YL...

Page 57: ...K 77 23 6 MILL LGT SIG 18 YLW WHT SP31 23 18 FUEL PUMP GRD 18 BLK 78 24 A LT PROP FWD 16 YLW RED SP25 24 B LT PROP REV 16 WHT RED SP24 24 C SWITCH PWR 16 PUR SP29 25 A BLD UP SWG LT 18 ORG WHT SP15 25 B BLD DN SWG RT 18 ORG SP14 25 C SWITCH PWR 16 PUR SP29 26 A BOOM UP 16 ORG SP16 26 B BOOM DN 16 ORG BLK SP17 26 C SWITCH PWR 16 PUR SP29 27 A BLD UP SWG LT 18 ORG WHT SP15 27 B BLD DN SWG RT 18 ORG ...

Page 58: ...5 45 1 BLD UP SWG LT 18 ORG WHT SP15 45 2 VALVE GRD 14 BLK SP26 46 a VALVE GRD 14 BLK SP26 46 k TRK EXP 16 WHT SP19 47 1 TRK EXP 16 WHT SP19 47 2 VALVE GRD 14 BLK SP26 48 a VALVE GRD 14 BLK SP26 48 k TRK EXP 16 WHT SP19 49 1 TRK EXP 16 WHT SP19 49 2 VALVE GRD 14 BLK SP26 50 a VALVE GRD 14 BLK SP26 50 k LT PROP FWD 16 YLW RED SP25 51 1 LT PROP FWD 16 YLW RED SP25 51 2 VALVE GRD 14 BLK SP26 52 a VAL...

Page 59: ...17 65 1 BOOM DN 16 ORG BLK SP17 65 2 VALVE GRD 14 BLK SP26 66 a VALVE GRD 14 BLK SP26 66 k BOOM UP 16 ORG SP16 67 1 BOOM UP 16 ORG SP16 67 2 VALVE GRD 14 BLK SP26 68 a CC GRD 18 BLK SP28 68 k CC PWR 18 WHT SP27 69 1 CC PWR 18 WHT SP27 69 2 CC GRD 18 BLK SP28 70 I COMM GRD 14 BLK SP12 70 II FAN 14 BLU 79 E8 71 A SENSOR PWR 16 RED YLW SP18 72 2 SENSOR PWR 16 RED YLW SP18 73 a CUTTER PUMP RETURN 18 B...

Page 60: ...9 E10 BATT PWR 14 RED SP32 79 E11 SENSOR PWR 16 RED YLW SP18 79 E12 RECEIVER PWR 16 RED YLW SP4 81 5 MILL LGT PWR 18 YLW SP30 81 6 KEY RELAY SIG 18 RED WHT SP13 SPLICE CIRCUITS SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO SP1 5V REF FUEL SENDER 18 PUR 01 C3 08 1 13 A SP2 RECIEVER SHUTDOWN 18 WHT RED 01 D1 03 a 30 k SP3 MICRO GRD 16 BLK RED 01 D2 02 J1 02 J2 02 J3 30 a 33 SP4 RECEIVER PWR 16 RE...

Page 61: ...T 18 a 20 a 79 A4 SP21 PROP FWD 16 YLW 19 a 21 a 79 A7 SP22 RT PROP REV 16 WHT BLK 18 k 28 B 56k 57 1 SP23 RT PROP FWD 16 YLW BLK 19 k 28 A 54 k 55 1 SP24 LT PROP REV 16 WHT RED 20 k 24 B 52 k 53 1 SP25 LT PROP FWD 16 YLW RED 21 k 24 A 50 k 51 1 SP26 VALVE GRD 14 BLK 34 42 a 43 2 44 a 45 2 46 a 47 2 48 a 49 2 50 a 51 2 52 a 53 2 54 a 55 2 56 a 57 2 58 a 59 2 60 a 61 2 62 a 63 2 64 a 65 2 66 a 67 2...

Page 62: ...RG165T R Operator Service Maintenance 62 Hydraulic Schematic 806797 TOP ...

Page 63: ...RG165T R Operator Service Maintenance 800 392 2686 63 Hydraulic Schematic 806797 TOP BOTTOM ...

Page 64: ...16 3 FF6801 06 06 06 MORFS X 06 MORB ELBOW 90 17 1 FF6804 12 12 12 12 MORFS X 12 MORB X 12 MORFS RUN TEE 18 1 FF6400 12 12 12 MORFS X 12 MORB STRAIGHT 19 1 4603 20 16 20 BT X 16 MORB 45 20 2 4603 20 20 20 BT X 20 MORB 45 21 1 FF6804 08 08 08 08 MORFS X 08 MORB X 08 MORFS RUN TEE 22 2 FF6402 06 06 06 MORFS X 06 FORFS SWIVEL STRAIGHT 23 2 FF2701 06 06 06 MORFS X 06 BULKHEAD ORFS ELBOW 90 24 8 FF6801...

Page 65: ... 04FSX90 04FSX 34 26 1 REF 4R17 04FSX90 04FSX 30 27 1 REF 4R17 04FSX90 04FSX 41 28 1 REF 4R17 04FSX90 04FSX 37 29 2 REF 4R17 04FSX90 04FSX 13 30 2 REF 4R17 06FSX90 04FSX 29 31 1 REF 12R17 12FSX45 12FSX 142 32 1 REF H5016D 16SB 16SB45 118 W TEXS 33 1 REF H5016D 16SB 16SB45 116 W TEXS 34 1 REF 16R4 16FSX90 PLAIN 35 35 1 REF 16R4 PLAIN PLAIN 48 36 2 REF 20R4 PLAIN PLAIN 30 ITEM QTY PART DESCRIPTION A...

Page 66: ...egaFlow AW HVI 46 Viscosity 7 7 cSt 100 C 46 cSt 40 C Pour Point 45 C 49 F Shell Tellus T 46 new name Tellus S2 V46 Viscosity 7 95 cSt 100 C 45 9 cSt 40 C Pour Point 42 C 43 F Mobil DTE 15M Viscosity 7 8 cSt 100 C 46 cSt 40 C Pour Point 42 C 43 F Exxon Univis N 46 Viscosity 8 2 cSt 100 C 46 cSt 40 C Pour Point 48 C 54 F Pennzoil Pennzbell AWX MV 46 Viscosity 8 8 cSt 100 C 46 3 cSt 40 C Pour Point ...

Page 67: ...treme cold temperature areas a No 0 grade grease may be used Before lubricating make sure all grease fittings and the nozzle of the grease gun is clean Cold Weather Lubricants Before attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system are fluid enough to flow Check the oil by removing the dipsticks If the oil will drip from the dipstick the...

Page 68: ... F 50 mix 62 F 60 mix Coolant Maintenance Maintain freeze point between 15 F and 62 F A 50 mixture has a freeze point of 34 F refer to freeze point above Use commercially available test strips for both nitrate and molybdate Maintain nitrate levels between 800ppm and 2300ppm Check levels of nitrate and molybdate every 250 hrs Add SCA s based upon the engine OEM recommendations Top up low coolant sy...

Page 69: ...RG165T R Operator Service Maintenance 800 392 2686 69 ...

Page 70: ...tenance OSMRG165T R Operator Booklet OBRG165T R CUTTER WHEEL TEETH 28 WHEEL DESCRIPTION PART Qty Left Tooth Bored 2933C 16 Right Tooth Tapped 2933T 16 Straight Tooth Bored 3144C 2 Straight Tooth Tapped 3144T 2 Crossover Tooth Bored 20432C 2 Crossover Tooth Tapped 20432T 2 Tooth Bolts 750792 40 FILTER SERVICE KIT KIT INCLUDES FILTERS IN THE FILTER SERVICE SECTION TRACK REPLACEMENT PARTS DESCRIPTION...

Page 71: ...he product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident D Unapproved Service Modification Rayco is relieved of its obli...

Page 72: ...hink Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc retains the right to make changes in design and specifications engineering add or remov...

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Rayco RG165T-R, Operator, Service, Maintenance Manual

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