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1.  Health and Safety

Consumer Protection

As a responsible manufacturer, we take care to make sure 

that our products are designed and constructed to meet the 

required safety standards when properly installed and used. 

It is essential that the base or hearth on which the cooker sits 

should be level and capable of supporting the total weight of 

one or both units. 
The front plinth cover is removable and must not be 

obstructed by flooring or tiles. If necessary the cooker must 

be raised by the thickness of the tiles to ensure the plinth can 

be removed.

 

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Children less than 8 years of age shall be kept away 

unless continuously supervised. Cleaning and 

user maintenance MUST not be made by children 

without supervision.

 

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CHILDREN SHOULD BE KEPT AWAY FROM THE 

APPLIANCE AS SOME SURFACES CAN BECOME HOT 

TO THE TOUCH.

 

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WARNING: ACCESSIBLE PARTS MAY BECOME HOT 

DURING USE. TO AVOID BURNS AND SCALDS 

CHILDREN SHOULD BE KEPT AWAY.

 

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WARNING: During use the appliance becomes hot. 

Care should be taken to avoid touching heating 

elements inside the ovens.

 

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WARNING : Any spillages should be removed from 

the hotplate lids before they are opened.

 

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WARNING : This appliance is not intended to 

be operated by means of an external timer not 

approved by Rayburn or a separate remote-control 

system.

 

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CAUTION: The cooking process has to be supervised. 

A short term cooking process has to be supervised 

continously.

 

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WARNING: Danger of fire: Do not store items on the 

cooking surfaces.

 

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WARNING: Unattended cooking on a hob with fat or 

oil can be dangerous and may result in fire. NEVER 

try to extinguish a fire with water, but switch off the 

appliance and then cover flame e.g. with a lid or fire 

blanket.

 

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IMPORTANT: Oil is a fire risk, NEVER leave pans 

containing oil or fat unattended during the heating 

or cooking period.

 

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Never fill the pan more than one-third fill of fat or 

oil.

 

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Installation and maintenance must be performed by 

a qualified installer or service agency.

 

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WARNING! This appliance must be installed with 

an appropriate device that will allow permanent 

disconnection of the Live and Neutral conductors. 

During Installation or disconnection prior to any 

electrical work, the appliance must be permanently 

disconnected from the Supply (Live) and Neutral 

Conductors.

 

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If a supply cord is damaged it must be replaced 

by the manufacturer, its service agent or similarly 

qualified persons in order to avoid a hazard.

 

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DO NOT use a steam cleaner on your cooker.

 

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To avoid overheating, DO NOT install the cooker 

behind a decorative door.

 

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For correct installation of the oven shelves, refer to 

the user instructions.

 

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DO NOT use abrasive pads, caustic cleaners, oven 

cleaners or metal scrapers to clean the surfaces of 

the enamel.

 

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IMPORTANT: Rayburn recommends Vitreous Enamel 

Association approved cleaners for cleaning the 

vitreous enamelled surfaces of this product.

 

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DO NOT put oven doors or resting plates in a 

dishwasher.

 

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Children should be supervised to ensure that they 

do not play with the appliance. 

The appliance can be used by children aged from 8 years and 

above and persons with reduced physical, sensory or mental 

capabilities or lack of experience and knowledge if they have 

been given supervision or instruction concerning use of the 

appliance in a safe way and understand the hazards involved.
The appliance may contain some of the materials that are 

indicated below. It is the Users/Installers responsibility to 

ensure that the necessary personal protective clothing 

is worn when handling where applicable, the pertinent 

parts that contain any of the listed materials that could be 

interpreted as being injurious to health and safety, see below 

for information.

Glues and Sealants

Exercise caution - if they are still in liquid form use face mask 

and disposable gloves.

Glass Yarn, Mineral Wool, Insulation Pads, Ceramic Fibre

May be harmful if inhaled. May be irritating to skin, eyes, 

nose and throat. When handling avoid contact with skin or 

eyes. Use disposable gloves, face-masks and eye protection. 

After handling wash hands and other exposed parts. When 

disposing of the product, reduce dust with water spray, 

ensure that parts are securely wrapped.

Summary of Contents for Heatranger 60K

Page 1: ...tion Instructions CAUTION THIS UNIT IS HEAVY PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR REMEMBER when replacing a part on this app...

Page 2: ...o make a note of your Rayburn appliance Serial Number when it is being installed The serial number can be found on the rear of the appliance My Rayburn Details Serial No Rayburn Service No Dealer or s...

Page 3: ...RAMMING CENTRAL HEATING HOT WATER OR OVEN PREHEAT 6 SETTING THE ALARM TIMER 7 BOOST FUNCTION 7 ADVANCE FUNCTION IN AUTO MODE ONLY 7 DISPLAY LOCK FUNCTION 7 POWER FAILURE 8 HOTPLATE COOKING MODE 8 HOTP...

Page 4: ...AT 26 WATER CIRCUIT TEMPERATURE 26 CARE FOR YOUR CENTRAL HEATING SYSTEM 26 INDIRECT DOMESTIC CYLINDER 26 SERVICING 27 GENERAL MAINTENANCE 27 SAFETY VALVE 27 4 ZONE HEATING SYSTEM 33 9 Fuel Installatio...

Page 5: ...iance must be installed with an appropriate device that will allow permanent disconnection of the Live and Neutral conductors During Installation or disconnection prior to any electrical work the appl...

Page 6: ...ing up the burning pan to carry outside Deep Fat Frying Use a deep pan large enough to completely cover the appropriate heating area DO NOT hang dish towels on the handrail Doing so will restrict the...

Page 7: ...Regulations B S 5449 Forced circulation hot water central heating systems for domestic installations Health and Safety at Work Act B S 7671 Requirements for Electrical Regulations Safety Document 635...

Page 8: ...ility for Central Heating and Hot Water functions Alarm Timer allowing timing of cooking Built in battery to prevent loss of programmes during power cuts Diagnostics GENERAL NOTE ON SETTING THE PROGRA...

Page 9: ...o the normal mode after 60 seconds OPERATING THE OVEN MANUALLY 1 Simply turn the oven temperature control until the temperature desired appears on the LCD screen If oven ON and OFF times are shown can...

Page 10: ...ntire week The days you wish to program for can be changed by moving the flashing arrow using the and buttons Fig 4 4 shows the day setting for setting the same programme for Monday to Friday Fig 4 5...

Page 11: ...yed for 1 hour providing none of the oven control functions on the clock are used within this hour Boost can be cancelled by pressing the relevant function button Fig 4 8 ADVANCE FUNCTION IN AUTO MODE...

Page 12: ...e F button it will require the high limit switches to be reset to access and reset the high limit switches take the following steps 1 Remove plinth at base of cooker the high limit switches are locate...

Page 13: ...wire brush to keep the cast iron hotplate clean DO NOT USE ABRASIVE PADS OR OVEN CLEANERS CONTAINING CITRIC ACID ON ENAMELLED SURFACES ENSURE THAT THE CLEANSER MANUFACTURERS INSTRUCTIONS ARE ADHERED T...

Page 14: ...his method of oven grilling most of the fats are drawn out into the roasting tin Certain foods with little fat benefit from pan frying dry frying using a ribbed frying or griddle pan The foods cooked...

Page 15: ...use will be suitable There is a bakeware on the market of Continental design which has a steel base ideal for quickly absorbing the heat It is covered with a magnum enamel like coating which is safe t...

Page 16: ...s over WELL DONE 30 mins 30 mins over VEAL BONED AND ROLLED TOPSIDE SHOULDER FILLET 180oC MED 20 mins 20 mins over WELL DONE 25 mins 25 mins over VENISON ON THE BONE HAUNCH LEG SADDLE 180oC RARE 12 mi...

Page 17: ...ftened onion place the finely chopped onion and a little butter or oil in a heatproof bowl on or near the hotplate to soften I use this method often because it is so much easier than having to wash up...

Page 18: ...radiators Turn off un needed radiators f Radiator valves not balanced Adjust valves to give an even flow g By pass incorrectly set Adjust by pass valve 8 Domestic Hot Water Cylinder not getting hot e...

Page 19: ...icable that these appliances are so designed and constructed as to meet the general safety requirements when properly used and installed Section 10 of the Consumer Protection Act 1987 Safety Health an...

Page 20: ...y of the appliance should be increased overall by 10 mm beyond the figures quoted above This allows safe margin to take into account the natural dimensional variations found in major castings in parti...

Page 21: ...EIGHT 385Kg 850 lbs 80K BOILER OUTPUTS 23 45kW 80 000 Btu s Hr RADIATOR SURFACE 42 5 m2 457 ft 2 heating surface only 37 2 m2 400 ft 2 heating surface and domestic hot water FLUE GAS FLOW Boiler 0 004...

Page 22: ...Gal Hr Cycling N A N A N A 0 12 All data are taken under laboratory conditions and may vary in use Differential Pressure Across the Boiler Design flow rate through the boiler 38 2 L min 8 4 Gpm Stati...

Page 23: ...Safety at Work Act BS 7671 Requirements for Electrical Regulations Safety Document 635 The Electricity at Work Regulations BS 7593 Treatment of Water in Domestic Hot Water Systems BS 7074 Part 1 2 Hot...

Page 24: ...tection SI 1994 No 1768 plug and sockets etc safety Regulations 1994 Always install in accordance with current local wiring regulations You should always when either exposing or working with wiring co...

Page 25: ...with a sliding door ensure that the pipe continues up and is ultimately connected to the flue liner and well sealed with fire cement Do not connect to a flue serving another appliance Always ensure t...

Page 26: ...22 Fig 8 6 Fig 8 7 Fig 8 5 Flue greater than 125mm 5 Diameter DESN 517986 DESN 517987 DESN 517988...

Page 27: ...es that have proved to be unsatisfactory particularly with regard to down draught must not be considered for this appliance until they have been examined and any faults corrected If there is any doubt...

Page 28: ...tside walls should be sealed to prevent the ingress of moisture Existing air vents should be of the correct size and unobstructed for the appliance in use 10 If there is an air extraction fan fitted i...

Page 29: ...me control etc are operating satisfactorily and are compatible with the requirements of the cooker d Are any modifications necessary to make the heating system more efficient e Cleanse the system and...

Page 30: ...it board control panel is located within the appliance beneath the warming oven See Fig 8 1 WATER CIRCUIT TEMPERATURE The return water temperature should be maintained at not less than 50 C 122 F so a...

Page 31: ...son such as a plumber or heating engineer SAFETY VALVE A non adjustable 3 bar safety valve must be fitted to the primary flow pipe adjacent to the boiler connection ensuring that any discharge will no...

Page 32: ...28 RAYBURN HEATRANGER RAYBURN HEATRANGER Fig 8 13 RAYBURN HEATRANGER PRV PRV OPEN SYSTEM WITH PUMP ON RETURN SEALED SYSTEM WITH PUMP ON FLOW RAYBURN HEATRANGER DESN 517995...

Page 33: ...29 Fig 8 14 RAYBURN HEATRANGER RAYBURN HEATRANGER DESN 517997 DESN 517996...

Page 34: ...NT FUSED LIVE PUMP C 2 3 1 2 1 2 4 5 6 7 8 9 10 11 12 13 3 It is essential that the interstat can bring on the motorised valves directly as shown failure to observe this will result in nuisance lockou...

Page 35: ...31 If wires are a different colour code please refer to the manufacturers instructions Fig 8 18 WIRING DIAGRAM 100 80 60 DESN 518001...

Page 36: ...HEATING ZONES Note It is essential that the interstat can bring on one of the motorised valves directly as shown failure to observe this will result in nuisance lockout Please Note EARTHS NOT SHOWN FO...

Page 37: ...directly to the cooker EARTH EARTH POST MAINS NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run Heatranger TERMINALS WIRING CENTRE PERMANENT FUSED...

Page 38: ...TH POST MAINS Heatranger TERMINALS WIRING CENTRE NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run PERMANENT FUSED LIVE M Orange Grey Grey Brown Bro...

Page 39: ...ts underground should be avoided if at all possible If joints have to be fitted in pipes laid below ground access to them must be provided An oil filter 5 10 micron and stop valve must be fitted to th...

Page 40: ...done by turning off room thermostats time switches and temporarily linking terminals 6 9 This should bring on a motorised valve which will then call the boiler Note When the interstat calls normally t...

Page 41: ...burner as described under the heading Normal Start On flame failure immediately after burner start the control will initiate re ignition Flame monitoring The flame is monitored by a photocell unit No...

Page 42: ...9 6 Fig 9 7 Fig 9 8 Fig 9 9 Fig 9 10 Boiler Burner flue gas test point Oven Burner flue gas test point Fig 9 11 Fig 9 12 DESN 518010 DESN 518015 DESN 518016 DESN 518011 DESN 518011 DESN 518013 DESN 5...

Page 43: ...should not exceed 450mm 18 4 The chimney serving this appliance should not serve any other appliance 5 A suitable flue terminal should be fitted at the flue termination point 6 The flue should be cap...

Page 44: ...hange specifications and make modifications to the appliances described and illustrated at any time www agaliving com www agacookshop co uk Manufactured By AGA Rangemaster Station Road Ketley Telford...

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