Raven SCS 460 Installation & Service Manual Download Page 31 | Manualshive

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27

INITIAL SYSTEM SET-UP

1)

Fill tank with water only. (If positive displacement pump is used, open pressure

relief valve, PRV).

2)

Place MASTER ON/OFF switch to ON and BOOM ON/OFF switches to OFF.

3)

Place RATE 1/RATE 2/MAN switch to MAN.

4)

Place POWER ON/OFF switch to ON.

5)

Verify that Boom Widths, SPEED CAL, METER CAL, VALVE CAL, and RATE CALS have been

entered correctly into the Console. In SELF TEST mode, enter the normal sprayer

operating speed.

6)

Run pump at normal operating RPM.

7)

If centrifugal pump is used, proceed with Step 8. If positive displacement pump

is used, set pressure relief valve (PRV) to 65 PSI [450 kPa].

8)

Verify that boom valves operate and that no nozzles are plugged by operating the

BOOM ON/OFF switches.

9)

Place all BOOM ON/OFF switches to ON.

10)

Hold the MAN ADJ switch in INC position until pressure is at its maximum. This

assures that the motorized Control Valve is fully open. Verify maximum pressure

and RATE. (Pressure gauge is not supplied).

NOTE: A pressure gauge MUST be installed to properly monitor the system.

11)

Adjust agitator line hand valve for desired agitation. Verify maximum pressure

is still present.

12)

Hold the MAN ADJ switch to DEC position until pressure is at its minimum. This

assures that the motorized Control Valve is fully closed. Verify minimum pressure

and RATE. If minimum pressure and RATE can not be obtained, consider by-pass

plumbing system in Appendix 3.

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Summary of Contents for SCS 460

Page 1: ...SCS 460 Installation Service Manual P N 016 0159 479 Rev K 09 15 Copyright 2009 2015 ...

Page 2: ...ntrol Valve Check the rotor and inlet hub assembly in the Flow Meter frequently for worn parts Excessive wear can affect accuracy Do not attempt to modify or lengthen any of the three wire Speed Sensor or Flow Meter cables Extension cables are available from your Dealer W A R N I N G Disconnect console before jump starting charging battery or welding on equipment ...

Page 3: ......

Page 4: ... ...

Page 5: ... ALARM 19 6 LOW TANK FAULT 19 7 AUTOMATIC RATE 19 8 CONTROL VALVE DELAY 20 9 SEQUENCE TO ACTIVATE DATA LOCK 20 10 SEQUENCE TO CHANGE DATA LOCK 20 11 ENTER MODE SEQUENCE WITH ACTIVATED DATA LOCK 20 12 DATA MENU 21 13 DECIMAL SHIFT 26 INITIAL SYSTEM SET UP 27 INITIAL SYSTEM FIELD TEST 28 PREVENTIVE MAINTENANCE 28 TROUBLESHOOTING GUIDE 29 APPENDIXES 1 WHEEL DRIVE SPEED SENSOR INSTALLATION 32 2 SPEEDO...

Page 6: ...nch 1 centimeter cm 0 393 inch 1 meter m 3 281 feet 1 kilometer km 0 621 mile 1 inch 25 4 millimeters 2 54 centimeters 1 mile 1 609 kilometers PRESSURE 1 psi 6 89 kPa 1 kPa 0 145 psi AREA 1 square meter 10 764 square feet 1 hectare ha 2 471 acres 10 000 square meters 1 acre 0 405 hectare 43 560 square feet 1 square mile 640 acres 258 9 hectares GPM Gallons per minute lit min Liters per minute dl m...

Page 7: ...n driven wheel of the tractor or on a wheel of the sprayer implement Other Speed Sensors also available The motorized Control Valve and Flow Meter mount to the framework supporting the boom valves Appropriate cabling is furnished for field installation The operator sets the target volume per area to be sprayed and the SCS 460 automatically maintains the flow regardless of vehicle speed or gear sel...

Page 8: ... bottom of the radar See Figures 1 and 2 b The radar lens must be parallel to the ground from front to back Radar can be tilted out 0 15 degrees to provide more clearance and miss obstructions See Figure 2 c The radar should be mounted so that the length of the radar is parallel with direction of vehicle travel 3 Use carpenters level to verify that mounting bracket is parallel to the ground 4 Bolt...

Page 9: ...RE 4 FIGURE 4 FIGURE 4 FIGURE 4 3 MOUNTING THE CONTROL VALVE 1 Mount the motorized Control Valve in the main hose line between the Flow Meter and the booms with motor in the upright position For flow less than 3 GPM 11 lit min the motorized Control Valve is mounted in a by pass line Refer to Appendix 3 for alternate plumbing diagram 2 Connect the Flow Control Cable connectors to boom valves Flow M...

Page 10: ... DO NOT CONNECT RED AND WHITE WIRES TO THE STARTER Secure the battery wires with plastic cable ties DO NOT tie the battery wires close to the existing battery leads or any other electrical wiring 4 Connect the Speed Sensor to the plug in the back of the Console 5 Secure and tie the Speed Sensor Cable and the Console Control Cable with plastic cable ties 6 Initial installation of the system is now ...

Page 11: ...E 6 BATTERY CONNECTIONS NOTE Disconnect SCS 460 battery wires if the system is not used for an extended period i e two weeks With the POWER switch to OFF the system draws 25 milliamps of current to maintain information stored in Console computer ...

Page 12: ...sages Manual override control provides capability for spot applications Selects manual or fully automatic control POWER Turns Console OFF or ON Turning Console OFF does not affect data stored CALIBRATION KEYS Used to enter data into the Console to calibrate the system BOOM CAL Length of Boom Select Boom number by using the UP DOWN arrow keys SPEED CAL Determined by Speed Sensor METER CAL Meter Cal...

Page 13: ...Console FIGURE 7 2 Band Spraying Calculate the width of each boom in inches cm by multiplying the number of tips by the spacing Calculate the Adjusted Applied Rate by multiplying the Broadcast Rate by Band Width in inches cm divided by Spacing in inches cm EXAMPLE Broadcast Rate 20 GPA 200 lit ha Spacing 40 inches 100 cm Band Width 14 inches 40 cm Adjusted Applied Rate GPA x Band Width Spacing 20 ...

Page 14: ...DISTANCE should read a value of approximately 5280 1000 If it reads between 5260 5300 990 1010 the SPEED CAL for the vehicle is 598 152 If the DISTANCE display reads any other value perform the following calculation EXAMPLE Assume DISTANCE reads 5000 980 Corrected SPEED CAL Old SPEED CAL x 5280 DISTANCE ENGLISH UNITS METRIC UNITS 598 x 5280 631 48 152 x 1000 155 5000 980 5 The number to enter for ...

Page 15: ...te at which the Control Valve motor begins turning at a slower rate so as not to overshoot the desired rate Range 0 to 9 0 5 1 10 9 90 Dead Band Digit Allowable difference between target and actual application rate where rate correction is not performed Range 1 to 9 1 1 9 9 4 CALCULATING VALVE CAL The initial Control Valve calibration number for VALVE CAL is 2123 for C Sd standard valve or 743 for...

Page 16: ... ha x MPH km h x inches cm 5 940 60 000 EXAMPLE 1 Application Pressure 30 PSI 2 Target Application Rate 20 GPA 3 Target Speed 5 2 MPH 4 Nozzle Spacing 20 inches GPM 20 GPA x 5 2 MPH x 20 inches 35 5 940 Using GPM 35 and pressure 30 you would select tip number XR8004 from the chart below since it comes closest to providing the desired output VERIFYING FLOW RATE LIMITS The flow rate of spraying must...

Page 17: ...o the number you wish to enter i e 7 4 3 The numbers will be dis played as they are entered Complete the entry by again depressing the ENTER key CONSOLE PROGRAMMING When entering data into the Console the entry sequence is always the same NOTE DATA MUST BE ENTERED FOR ALL BOOMS ENTER 0 IF BOOM IS NOT USED DATA MUST ALSO BE ENTERED IN KEYS 3 THRU 8 ...

Page 18: ...ill show US and the RATE display will show CAL The following Steps must be followed 1 Display US acres SI hectares or TU 1000 sq ft a Depressing momentarily steps the DATA display from US to SI b Depressing momentarily steps the DATA display from SI to TU c Depressing momentarily steps the DATA display from TU to US 2 Selecting US SI or TU a To select US SI or TU step until the desired code is dis...

Page 19: ...ed as b 01 Depressing this key after selecting BOOM CAL changes the boom number EXAMPLE b 01 will change to b 02 Depressing this key after selecting BOOM CAL changes the boom number EXAMPLE b 02 will change to b 01 Enter Boom Data a Select boom b 01 b Use boom width as calculated under CALCULATING BOOM CAL c If a boom is not needed enter a 0 for the length 8 Enter SPEED CAL as calculated under CAL...

Page 20: ...ANT Both RATE and DATA displays windows are used to enter and view volume totals This enables a volume from 1 to 99 999 999 to be entered into the Console As information is entered numbers move from the DATA display window across to the RATE display window 2 ENTERING TIME DATE AND POWER DOWN Definition of Time Date and Power Down Key Depressing this key displays selected Time features in DATA disp...

Page 21: ... If the Console is not used for 10 days it will go into a power down low power mode of operation In this mode all data will be retained but the time of day clock will reset to 0 00 The delay time is initially set at 10 days but can be changed by the user A Enter POWER DOWN 1 Select POWER DOWN 2 Enter POWER DOWN when RATE display shows Pdn NOTE This is a 24 hour clock Therefore all time after 12 59...

Page 22: ...belled 7 To display VOL MIN momentarily depress key labelled 8 To display AREA HOUR momentarily depress key labelled This is an actual calculation of AREA HOUR at the present speed you are going It is not an average over a period of time 9 To display US SI or TU SP1 or SP2 LI GR1 or GR2 and C Sd C F or C FC after being selected depress key labelled 3 SELF TEST FEATURE SELF TEST allows speed simula...

Page 23: ...at which flow is increased or decreased in RATE 1 or RATE 2 operation Enter rate change value by depressing key labelled until DATA display flashes To enter a value depress then the increment value and EXAMPLE If rate is to change by 1 0 Enter a value of 1 0 for RATE When in RATE 1 or RATE 2 each time the INC DEC switch is positioned to INC the RATE CAL for that rate will increase by 1 0 Likewise ...

Page 24: ...ill appear Enter 4 digit code within 15 seconds EXAMPLE For 1582 depress and 9 SEQUENCE TO ACTIVATE DATA LOCK 1 Depress for 5 seconds NEW CODE message will appear 2 Enter 4 digit code within 15 seconds EXAMPLE For 1058 depress and 11 ENTER MODE SEQUENCE WITH ACTIVATED DATA LOCK The DATA LOCK feature prohibits the entry of data without first entering the DATA LOCK CODE If DATA LOCK is not desired o...

Page 25: ...s within a percentage of target rate The third digit of VALVE CAL determines this percentage rATE on RATE CHANGE ALARM ON OFF Turns rate change alarm ON or OFF When rate change alarm is selected ON alarm sounds 4 long beeps when the rate 1 calibration number is changed via the serial port using a valid change request data string Serial interface console only FILE 1 GPS FILE REFERENCE Used only wit...

Page 26: ...e console only 1 Definition of Data Menu Key Depressing this key displays selected Data Menu features in RATE display EXAMPLE RATE display will display options by name and DATA will display default setting Depressing this key after selecting DATA MENU toggles up through desired features EXAMPLE Prn bEGn ALrn on diSP on etc Depressing this key after selecting DATA MENU toggles down through desired ...

Page 27: ...lue as shown Brake Point Digit 3rd digit of VALVE CAL 2 1 2 3 0 1 Deadband 5 25 Deadband 1 3 Deadband 6 30 Deadband 2 7 Deadband 7 35 Deadband 3 10 Deadband 8 40 Deadband 4 20 Deadband 9 45 Deadband Actual rate is displayed if unit does not reach deadband within 10 seconds oFF means RATE displays the actual rate at all times C Momentarily depress to advance to RATE CHANGE ALARM ON OFF 5 RATE CHANG...

Page 28: ...o DATA LOGGER TRIGGER VALUE 10 DATA LOGGER TRIGGER VALUE A RATE display will show TriG DATA display will show 0 B Enter the TRIGGER VALUE C Momentarily depress to advance to DATA LOGGER TRIGGER UNITS NOTE The TRIGGER VALUE default value is zero This value must be changed to a desired number ranging from 1 9999 The DATA LOGGER features will not work if this number is not changed 11 DATA LOGGER TRIG...

Page 29: ...the Console The Data with Time Date string included and Cal strings can also be requested by the data logger using the request strings shown in Appendix 9 B RATE display will show dLOG DATA display will show oFF C Depressing momentarily changes the DATA display between oFF and on A value of oFF means DATA LOGGER is disabled a value of on means DATA LOGGER is enabled D Momentarily depress to advanc...

Page 30: ...IFT UNSHIFT SHIFT UNSHIFT SHIFT RATE DISPLAY 000 0 00 00 0000 000 0 00 00 00 00 RATE 1 CAL 000 0 00 00 0000 000 0 00 00 00 00 RATE 2 CAL 000 0 00 00 0000 000 0 00 00 00 00 TANK VOLUME 0000 000 0 0000 000 0 000 0 000 0 TOTAL AREA 000 0 000 0 000 0 000 0 0000 0000 TOTAL VOLUME 0000 000 0 0000 000 0 000 0 000 0 FIELD AREA 000 0 000 0 000 0 000 0 0000 0000 FIELD VOLUME 0000 000 0 0000 000 0 000 0 000 ...

Page 31: ... 65 PSI 450 kPa 8 Verify that boom valves operate and that no nozzles are plugged by operating the BOOM ON OFF switches 9 Place all BOOM ON OFF switches to ON 10 Hold the MAN ADJ switch in INC position until pressure is at its maximum This assures that the motorized Control Valve is fully open Verify maximum pressure and RATE Pressure gauge is not supplied NOTE A pressure gauge MUST be installed t...

Page 32: ...f the area totalizer 6 Verify area covered and volume used PREVENTIVE MAINTENANCE Preventive maintenance is most important to assure long life of the system The following maintenance procedures should be followed on a regular basis 1 Flush entire system with water after use of suspension type chemicals Failure to clean system can result in crystallization of chemicals which may plug the Flow Meter...

Page 33: ... replace Processor Board Assembly 1 Return Console to your dealer to replace Face Plate Sub assembly 1 Return Console to your Dealer to replace Face Plate Sub assembly 1 Return Console to your Dealer to replace Face Plate Sub assembly and or Processor Board Assembly 1 Check battery voltage and battery connections 1 Check battery voltage and battery connections 1 Check battery voltage and battery c...

Page 34: ... tighten connector or replace Transducer Assembly 2 Check Speedometer Cable Adapter Key and Transducer Assembly for proper connections and engagement 3 Check for kinked speedometer cable or too sharp of bend 4 Replace Speedometer Transducer Assembly 1 Verify SPEED is registering accurately If SPEED is zero refer to Troubleshooting Problem 10 2 Verify TOTAL VOLUME is registering flow If not refer t...

Page 35: ...that valve is turning if not replace motorized Control Valve 1 Verify that nozzle strainer screens or check valves are not plugged 2 Verify that pressure at each boom is the same 3 Verify all nozzles are of proper and same orifice size See Page 13 of Installation Manual 1 Check Flow Meter Cable for breaks and shorts See Appendix 5 for test procedure 2 Check internals of Flow Meter clean and adjust...

Page 36: ...be mounted in alternating red black order 4 Mount switch assembly to stationary column with the hardware provided See below The switch assembly need not pivot with the wheel 5 Position switch assembly so that as the wheel rotates the magnets pass across the center of the black molded switch assembly 6 Clearance gap between magnets and switch assembly must be between 1 4 inch 6 mm and 1 inch 25 mm ...

Page 37: ...D between each set of drilled holes must be equal within 1 8 3 mm to ensure accuracy of system RIMS WITH SIX HOLE STUD PATTERN Locate the center of the holes to be drilled by using the rim webbing as a guide Obtain a small piece of wood and cut to fit exactly over the web as shown Measure the length of the piece of wood and mark the center on one edge Using the center mark on the piece of wood mar...

Page 38: ...Console MEASURE CAREFULLY Be sure tire is properly inflated before measuring Measure tire in type of soil in which you will be spraying Circumference of tire will vary when measured in soft soil versus hard packed soil For best results measure several times and average the results Large tires and very low speed applications may require additional magnets to insure accurate speed readings Any even ...

Page 39: ...ll into engine compartment 2 Install adapter and key on speedometer cable and connect to Transducer Assembly Some units do not use adapter and key 3 Connect Extension Cable to Transducer Assembly 4 Push Extension Cable through fire wall and re install on speedometer 5 Connect the cable on the Transducer Assembly to the Console 6 Secure all cables with plastic cable ties You are now ready to calibr...

Page 40: ...owing calculation Multiply the SPEED CAL by the target distance reading then divide the sum by the actual value in DISTANCE display This will give you the corrected value to enter for SPEED CAL You must round off to the nearest 3 digit whole number EXAMPLE SPEED CAL 612 155 Target distance reading 5280 1000 Assume the actual DISTANCE display reads 5000 980 ENGLISH UNITS METRIC UNITS 612 x 5280 646...

Page 41: ...ed correctly into the Console In SELF TEST mode enter the normal sprayer operating speed 5 With pump not running fully open main line hand valve fully open by pass 1 hand valve and completely close agitator line hand valve If positive displacement pump is used fully open pressure relief valve PRV 6 Run pump at normal operating RPM 7 If centrifugal pump is used proceed with Step 8 If positive displ...

Page 42: ...pressure Minimum pressure should be approximately one half the normal spraying pressure EXAMPLE If normal spraying pressure is 30 psi 210 kPa set minimum pressure at approximately 15 psi 105 kPa 15 Verify maximum and minimum pressures and RATE by repeating Steps 11 and 14 INITIAL SYSTEM FIELD TEST 1 Drive down field or road at target speed with sprayer booms OFF to verify SPEED readout on Console ...

Page 43: ...se by increments of 1 or more counts 4 If DISTANCE does not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 5 Perform above voltage checks 6 If all cables test good replace Speed Sensor NOTE After testing is complete re enter correct SPEED CAL number before application PIN DESIGNATIONS 2 o clock socket location is power ...

Page 44: ...does not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 6 Perform above voltage checks 7 If all cables test good replace Flow Sensor NOTE After testing is complete re enter correct METER CAL numbers before application PIN DESIGNATIONS 2 o clock socket location is ground 10 o clock socket location is power 6 o clock sock...

Page 45: ...nd spin turbine The turbine should spin freely with very little drag inside the turbine hub 5 If transducer assembly is replaced or if turbine stud is adjusted or replaced verify the turbine fit before reassembling Hold turbine hub with turbine on transducer Spin turbine by blowing on it Tighten turbine stub until turbine stalls Loosen turbine stud 1 3 turn The turbine should spin freely 6 Re asse...

Page 46: ... VOLUME display before retesting NOTE For greatest precision set METER CAL to 100 and pump 100 gallons 378 liters of water 8 To verify Flow Meter calibration fill applicator tank with a predetermined amount of measured liquid i e 250 gallons DO NOT RELY ON GRADUATION NUMBERS MOLDED INTO APPLICATOR TANK Empty the applicator tank under normal operating conditions If the number displayed under TOTAL ...

Page 47: ...6 5 CTS 8 DTR 4 6 TXD 3 2 RXD 2 3 GND 5 7 2 Changing RATE 1 CAL by remote computer a Configuration of RS 232C serial port 1200 or 9600 Baud Rate NO Parity 8 Data Bits 2 Stop Bits b Data stream to Raven Console EXAMPLE Change RATE 1 to 123 4 R RC 1234 CR LF Decimal point is not sent from Remote Computer to Raven Console 3 Optional 9 pin to 9 pin cable pinout P N 115 0159 822 DSR 6 4 CTS 8 DTR 4 6 8...

Page 48: ...ngs R036E C1 switch_byte_1 switch_byte_2 boom_1_cal boom_2_cal boom_3_cal boom_4_cal boom_5_cal boom_6_cal speed_cal CR LF R036E C2 meter_cal spreader_constant CR LF R036E C3 valve_cal rate_1_cal rate_2_cal CR LF Bit Switch Byte 1 Switch Byte 2 0 boom 1 0 1 boom 2 0 2 boom 3 0 3 boom 4 rate 1 4 boom 5 rate 2 5 boom 6 0 6 boom 7 0 7 1 1 Data Strings R036E D1 total_area field_area CR LF R036E D2 tot...

Page 49: ...115 0159 708 10 Flow Meter Cable Ext 6 ft 115 0159 016 Flow Meter Cable Ext 12 ft 115 0159 017 11 Flow Ext Cable 12 ft 115 0159 493 Flow Ext Cable 24 ft 115 0159 494 12 Assorted Terminal Kit 117 0159 402 13 Switch Cover 106 0159 433 14 1 Set Filler Spacers 117 0159 421 15 Face Plate Assembly 063 0159 946 16 Display Board Spacer 107 0159 478 17 LCD Display Board 064 0159 428 18 Processor Board 064 ...

Page 50: ... ...

Page 51: ...e Coverage Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at...

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