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ISO Product Controller II and Hawkeye Operation Manual

FIGURE 4. Plunger Inspection Detail

NOTE:

Seal color may vary.

HAWKEYE NOZZLE CONTROL VALVE ASSEMBLY PROCEDURE

To reassemble a nozzle control valve after inspection and maintenance:

FIGURE 5. Nozzle Control Valve Assembly

1. Replace fly nut (item 1) over valve body (item 4).
2. Replace o-ring (item 3) inside valve body.
3. Place plunger assembly (item 2) into nozzle control valve cavity.
4. Thread the valve body onto the nozzle control valve and finger tighten.
5. Using a valve body removal tool (P/N 321-0000-457), turn valve body 1/4 to 1/3 turn to secure to the valve

body.

6. Verify small o-ring (item 5) is seated into groove on valve body tip.
7. Place large o-ring (item 6) onto valve body face.
8. Thread fly nut onto nozzle body on equipment spray boom.
9. Hand tighten the fly nut to the nozzle body or use the fly nut wrench if necessary. Do not over tighten.

New Plunger

Assembly

Worn Plunger

Assembly

1

2

3

4

5

6

Nozzle

Control Valve

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Summary of Contents for Hawkeye

Page 1: ...ISO Product Controller II and Hawkeye Operation Manual P N 016 0171 584 H 01 19 E32470 Copyright 2019 ...

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...ess Diagnostic Control 10 Care and Use 10 Updates 10 Chapter 3 System Calibration 13 Initial Start Up and Calibration Wizard 13 Calibration Wizard 13 Functional Inspection 16 Nozzle Control Valve Function 16 Turn Compensation Feature 17 Sidekick Pro ICD Injection Initial Setup and Calibration 18 Injection Wizard and Calibration 18 Injection Wizard 18 Chapter 4 Hawkeye Nozzle Control and Sidekick P...

Page 4: ... a Register 51 Tally Register Definitions 52 Task Tallies 52 Lifetime Tallies 52 Device Stats 52 Distance 52 Flow Rate Display 52 Area Hour Display 52 Chapter 7 Hawkeye Nozzle Control Valve Diagnostics 53 Nozzle Control Valve Diagnostic Definitions 53 Section Diagnostics Prompt 53 Individual Nozzle Diagnostics 54 Chapter 8 Troubleshooting 57 Hawkeye Nozzle Control Valve Status 57 Nozzle Technical ...

Page 5: ...trol Settings 92 Response Rate 92 Appendix D Maintenance Schedule and Replacement Parts 93 Hawkeye Nozzle Control Valve Maintenance 93 Nozzle Control Valve Maintenance Procedure 97 Hawkeye Nozzle Control Valve Assembly Procedure 98 System Testing 99 Testing for Leaks 99 Flow Meter Maintenance 99 Recalibrating the Flow Meter 100 Chapter E Cable and Connector Maintenance 103 Power and Product Contro...

Page 6: ...ye Operation Manual Appendix G Hawkeye Flowchart 111 Hawkeye Flowchart 111 Appendix H Remote Control and Diagnostics Application 119 Remote Operation 119 Diagnostics Application Operation 119 Diagnostic Application Best Practices 119 Application Screens 120 ...

Page 7: ...GENERAL IMPLEMENT INFORMATION TANK FILL SETTINGS PRODUCT CONTROL SETTINGS UNITS US Acres SI Hectares Nozzle Spacing Boom Offset Speed Cal Tip Size Boom Section Widths Boom Cal 1 5 9 13 2 6 10 14 3 7 11 15 4 8 12 16 Tank Capacity Low Tank Limit Fill Flowmeter Cal Units Min Pump PWM Max Pump PWM Standby Pump PWM PumpPWM Frequency Minimum Nozzle PWM Meter Cal Units Response Sensitivity Deadband ...

Page 8: ...l km h Kilometers per Hour GPA Gallons per Acre US Volume per Acre lit ha Liters per Hectare SI Volume per Hectare ml ha Milliliters per Hectare TU Volume per 1 000 Square Feet GPK Gallons per 1 000 Square Feet Metric Numbers mm Millimeters lb acre Pounds per Acre cm Centimeters kg ha Kilograms per Hectare Fluid Ounces Conversion Formula Liters Conversion Formula Pounds Conversion Formula Liquid A...

Page 9: ...06 pounds 32 N 1 U S gallon 11 65 pounds 10 34 0 Length Pressure 1 millimeter mm 0 039 inches 1 psi 6 89 kPa 1 centimeter cm 0 393 inches 1 kPa 0 145 psi 1 meter m 3 281 feet 1 kilometer km 0 621 miles 1 inch 25 4 mm or 2 54 cm 1 mile 1 609 km Liquid Area ...

Page 10: ...CHAPTER 1 viii ISO Product Controller II and Hawkeye Operation Manual ...

Page 11: ...ng product control when a safe working distance has diminished Disable the system prior to starting any maintenance work on the machine or parts of the control system AGRICULTURAL CHEMICAL SAFETY Always follow safety labels and instructions provided by the chemical manufacturer or supplier Always wear appropriate personal protective equipment as recommended by the chemical and or equipment manufac...

Page 12: ...g any component of the implement INSTRUCTIONS FOR WIRE ROUTING The word harness is used to mean all electrical leads and cables bundled and unbundled When installing harness secure it at least every 30 cm 12in to the frame Follow existing harness as much as possible and use these guidelines Harness should not contact or be attached to Lines and hoses with high vibration forces or pressure spikes L...

Page 13: ...rvice personnel or operators might step or use as a grab bar Damage when passing through metal structures IMPORTANT Avoid directly spraying electrical components and connections with high pressure water High pressure water sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged When performing maintenance Inspect all electrical components and connections f...

Page 14: ...ttachments Ground engaging components For hose sections that move during machine operation Allow sufficient length for free movement without interference to prevent pulling pinching catching or rubbing especially in articulation and pivot points Clamp hoses securely to force controlled movement to occur in the desired hose section Avoid sharp twisting or flexing of hoses in short distances Protect...

Page 15: ...s or connections using low pressure water pressurized air or an aerosol electrical component cleaning agent Remove visible surface water from components connections or seals using pressurized air or an aerosol electrical component cleaning agent Allow components to dry completely before reconnecting cables ...

Page 16: ...CHAPTER 1 6 ISO Product Controller II and Hawkeye Operation Manual ...

Page 17: ...ollowing aspects of the Hawkeye nozzle control system Initial Setup and Navigation Calibration Hawkeye System Operation Hawkeye Operation When Used With Direct Injection Updating Hawkeye Components NOTE Prior to using the Hawkeye control features with any UT display the Hawkeye Electronic Control Unit Product Controller II ECU must be calibrated for the control system Refer to Chapter 3 System Cal...

Page 18: ...r to monitor the flow through the flow through the system and adjust a control valve to maintain target application rate This allows the operator to turn on and off sections and change vehicle speeds while maintaining the desired application rate PRESSURE NOZZLE CONTROL The Hawkeye nozzle control system provides the same spray pattern and coverage as conventional spray systems Pressure based nozzl...

Page 19: ... Nozzle Control Valve Diagnostic Definitions on page 53 for additional information on Wheel Tracks VIRTUAL SECTIONS Whether one section or ten the Hawkeye Virtual Section feature will automatically divide the boom sections into as many as 16 virtual sections This feature is standard on all Hawkeye systems and increases boom section resolution When combined with automatic section control on the tas...

Page 20: ... chemical residues or build up by flushing the system with soap and water 3 Prime the system plumbing with a 50 water and automotive antifreeze mixture to prevent freezing of NCV components Freezing will result in damage to the Hawkeye system and other plumbing components on the system Refer to Appendix D Maintenance Schedule and Replacement Parts for additional assistance with maintaining the Haw...

Page 21: ...p shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com ISO Product Controller II and Hawkeye Operation Manual P N 016 017...

Page 22: ...CHAPTER 2 12 ISO Product Controller II and Hawkeye Operation Manual ...

Page 23: ...r features TRANSFERRING UT S When multiple UT s are detected on the system a Transfer UT softkey will appear Use this button to transfer the PCII working set to an alternate UT at any point before during or after calibration If the PCII working set is not present on the desired display check the other display and press the Transfer UT softkey to transfer the PCII working set If more than one UT is...

Page 24: ...match the expected number of nozzle control valves connected to the system refer to Chapter 8 Troubleshooting for assistance with the Hawkeye nozzle control valve circuit 2 The Hawkeye Product Controller II ECU will attempt to detect the number of nozzle control valves connected to the left boom center of the boom to the tip of the left boom circuit Check the displayed value against the actual num...

Page 25: ...omatic indexing process completes 2 Enable the fence row option if fence row valves are connected to the system Select the Enable On Screen Buttons box to control fence row valves through the on screen interface If using secondary input switches to the boom sense for fence rows enter the appropriate section input for the left and right fence rows 3 Select the Next button to continue to the Section...

Page 26: ...nd press the Next button to proceed to the meter cal prompt METER CAL AND UNITS 1 Select the Meter Cal field and enter the calibration value for the flow meter used to monitor the Hawkeye system product flow 2 Select the units field and select the units used by the flow meter to monitor flow NOTE Raven flow meters use a meter cal in pulses per 10 gallons 37 9 L Other flow meters may use different ...

Page 27: ...ised so it is easier to observe the stream from each nozzle While driving at a speed between 5 and 10 mph 8 and 16 km h and maintaining a safe working distance observe the inner most and outer most spray tips while the implement is turning sharply NOTE The nozzle PWM percent value may also be used to monitor the operation of nozzle control valves across the spray boom Refer to Chapter 7 Hawkeye No...

Page 28: ... Injection system or features INJECTION WIZARD 1 Turn the UT power on and allow the display to power up and initiate the ISOBUS system NOTE If properly connected and powered the UT will automatically detect the Sidekick Pro ICD Product Controller II ECU If the Product Controller II ECU is not detected by the display terminal troubleshoot the Sidekick Product Controller II ECU and restart the syste...

Page 29: ... Controller II ECU serial number The serial number is typically located on the front or top of the direct injection pump 8 Assign the desired Sidekick Pro ICD Product Controller II ECU to the desired product channel FIGURE 5 Injection Wizard Serial Number Assignment 9 Press the Next softkey FIGURE 6 Next Screen 10 Set the desired Target Rate for each Sidekick Pro ICD Product Controller II ECU ...

Page 30: ...oduct Controller II and Hawkeye Operation Manual FIGURE 7 Product Controller II ECU Desired Target Rate NOTE For more information on setup and operation of Sidekick Pro ICD pumps refer to the Sidekick Pro operation manual ...

Page 31: ...restart the injection or Hawkeye System Calibration wizards System Settings Adjust the following setting and feature categories for the main product or any of the injection products Product Controller Diagnostics Access system information which may provide advanced diagnostic and control function information for the Hawkeye system System Information Select to view details of the Hawkeye Product Co...

Page 32: ...er desired to change modes in the field close the job change the mode and then re open the job SECTION CONTROL MODE Use the Section Control drop down field to select the section control mode Virtual Boom Valve or HD Basic section control will split the boom based on the number of sections that were entered in the calibration wizard AccuBoom will open close the section valves as well as NCV s Virtu...

Page 33: ...em default settings Refer to System Information Tab section on page 38 for assistance with restoring default system settings INJECTION WIZARD Select the Injection Wizard button to re assign the Sidekick Pro ICD injection products Refer to Injection Wizard section on page 18 for additional assistance with completing the setup of the Sidekick Pro ICD direct injection pumps Restarting injection wizar...

Page 34: ...e configuration FENCE ROWS DISPLAY Fence rows are only available if calibrated as a sprayer If fence rows are enabled the operator may use the left and right fence row switches to toggle fence row valves on or off during field applications Restart the calibration wizard to change this setting NOTE To allow the system to control fence row valves the valves must be connected to the boom cable connec...

Page 35: ...ield close the job change the mode and open the job again To disable nozzle control 1 Open the UT Menu and select the Hawkeye Menu button 2 From the home screen select the Tools Menu softkey along the right side of the display 3 Select the Equipment Settings tab along the top of the display Select the Bypass option in the Nozzle Control Mode dropdown menu SYSTEM SETTINGS TAB USER SETTINGS To acces...

Page 36: ... If the UT is not capable of automatic section control Hawkeye will not automatically control sections regardless of the state of the section control feature on this screen It is recommended to de select or disable this feature when operating the Hawkeye system without automatic section control EXTERNAL RX CONTROL Enable External RX Control to allow the field computer to modify target application ...

Page 37: ...e is 15 seconds The override seconds valve can only be changed outside of a job from this location If the user desired to change this value while in a job use the on screen override widget on the Viper 4 The override will only activate sections set for automatic section control Any sections configured for manual control or set on or off manually will not be affected by the AccuBoom Override featur...

Page 38: ...zzle Control mode if three or more injection pumps are present or when the system is toggled in Manual application mode BOOM RECIRCULATION NOTE Turn on an output from the ECU that can open a valve to recirculate the product in the boom when the active width is zero The feature is only available on systems with less than 13 physical section valves and cannot be used if injection is on the system WI...

Page 39: ... tank volume for a known volume of product added to the tank Either enter the volume manually upon refilling or use the tank flowmeter to automatically monitor the tank level LOW TANK LIMIT Enable the Low Tank feature and enter the desired volume threshold at which an alert will be displayed for low tank condition NOTE To provide low tank alarms during field applications ensure the Low Tank option...

Page 40: ...fficiency limit feature allows the user to monitor system performance The system will display an alarm in the actual efficiency exceeds the ideal efficiency by more than the set percentage Typical efficiency may range from 90 105 during normal operation System efficiency readings higher than 100 indicate that the system is delivering more flow than expected for a given NCV duty cycle If the flowme...

Page 41: ...ressure presets to allow the equipment operator to quickly switch between the set pressures during field operations in the automatic product control mode Pressure presets are disabled in some nozzle control modes NOTE Refer to the Quick Access Softkeys section on page 42 for additional assistance with using the pressure preset and bump buttons during field operations In manual control mode the pre...

Page 42: ... this feature is disabled SYSTEM SETTINGS TAB PRODUCT CONTROL To access the Product Control Settings Menu 1 Open the UT Menu and select the Hawkeye Menu button 2 Select the Tools Menu softkey along the right side of the display 3 Select the System Settings tab along the top of the display 4 Select the Product Control Settings button The following information will be available VALVE TYPE A PWM type...

Page 43: ...crease this value until the minimum desired spray pattern is reached in the liquid system The default value is 25 NOTE To help avoid under application or skips in coverage review Avoiding Skips with Hawkeye Nozzle Control System on page 73 and maintain the recommended application conditions FLOWMETER CALIBRATION VALUE AND UNITS Enter the calibration value for the flow meter used to monitor the Haw...

Page 44: ...ature requires a pressure transducer to monitor product pressure during application and will allow the operator to set the lowest tolerable pressure during field operations If the application system reaches the minimum pressure the UT will display an alert and the application system will maintain the flow rate to keep the monitored pressure consistent and to maintain the spray pattern Default is 2...

Page 45: ...e boom pressure transducer if present to a known value The system will calibrate this automatically during the calibration wizard but the value can be adjusted at any time Calibrate to a known pressure using a pressure gauge or turn the product pump off and open the section valves to relieve boom pressure before resetting to zero PRESSURE TRANSDUCER CALIBRATION To calibrate the Hawkeye system pres...

Page 46: ...tics Info tab along the top of the display The following controller information will be displayed DTC List The diagnostic trouble code DTC list provides a list of recent errors for the equipment operator Access the DTC list to review previous error conditions as well as a tally of each condition during operation of the Hawkeye nozzle control system Refer to Chapter 8 Troubleshooting for additional...

Page 47: ...number is used to calibrate the system gyro for turn compensation Pressure Signal Displays pressure signal as a voltage from the boom pressure transducer The value should be not be zero when the boom is pressurized Product Controller II ECU Yaw Rate Represents the current turn rate of the vehicle and Hawkeye Product Controller II ECU This value is used for turn compensation and will change to a po...

Page 48: ...ormation will be available NOTE This information is for display purposes only and may be useful when contacting technical support WIRELESS Shows the status of the connected wireless device Unknown will display if no device has been connected Connected will display if the device is connected but not in control Active will display if the device is connected and in control Product Controller II ECU P...

Page 49: ...orming a software update record all settings in the Calibration Reference Sheet on page v After the update is complete reset the system defaults and recalibrate the system FEATURE UNLOCKS Unlocks allow the user to activate features through the use of an activation key Unlocked features are visible on the feature unlock screen Contact a Raven dealer for information on acquiring feature unlocks SERV...

Page 50: ...CHAPTER 4 40 ISO Product Controller II and Hawkeye Operation Manual ...

Page 51: ...e is equipped with a master tank valve verify the tank valve is open to direct flow to the carrier pump 8 If the machine is equipped with a toggle switch to engage the pump it may be necessary to engage the switch before using the Engage Pump softkey on the Hawkeye screen 9 Select the product pump softkey to toggle the product pump on Refer to the Main Product Pump Switch section for additional in...

Page 52: ... additional switch to open a master tank valve and or turn on the main product pump ensure the machine s switch is turned on before the on screen softkey is used and the master switch is toggled on to prevent pressure spikes in the system when starting application See the Touch the Alarms Status indicator to quickly access the diagnostic trouble code DTC List and review any current or previous ala...

Page 53: ...reset softkeys MAIN PUMP MANUAL CONTROL In the manual control mode the rate bump and preset softkeys are replaced with manual pump buttons Select these softkey to manually increase or decrease the main product pump or injection pump output during a field application The Main Product Pump Manual Control softkeys are replaced by the Injection Pump Manual Control Softkeys when the injection pump prod...

Page 54: ...diagnostics prompts NOTE This button also indicates the nozzle control mode The images below show the nozzle control mode HAWKEYE UPPER HOME SCREEN The upper portion of the Hawkeye home screen displays the application information for the selected product as well as the units in which the information is displayed Review the following sections for assistance with the rates information and display on...

Page 55: ...the Flow Meter Maintenance section on page 99 for additional assistance with calibrating the flow meter If the Use Gauges to Toggle Quick Key Selection option is enabled touch the rate gauge to toggle between the rate preset and rate bump buttons in the softkeys area Refer to the System Settings Tab Presets section for additional assistance with the rate and pressure presets options APPLICATION MO...

Page 56: ...e 73 are for reference purposes only Actual speed ranges will depend on the main product pump performance system plumbing configurations and specific spray tip flow characteristics Displayed speed range minimum is 10 greater than the actual minimum The displayed speed range maximum is 10 less than actual maximum speed For best system performance operate the system within the displayed speed range ...

Page 57: ...r Home Screen FIGURE 6 Injection Lower Home Screen PRODUCT SELECTS Product Selects shows the target application rate if the product is calibrated and the product is toggled on and the actual rate for each product being applied when the master switch is on Select the product to make changes to a product PR1 is reserved for the Hawkeye system PR2 PR6 are used for additional injection products Produc...

Page 58: ...ered to allow the tank volume indicator to display the tank level VOLUME APPLIED Volume applied is for quick reference of the volume of product dispensed during a field operation The field volume tally is displayed if there are less than three injection products and the NCV Performance Indicator is off NOTE Tally registers from the softkeys area and refer to Chapter 6 Tally Registers for additiona...

Page 59: ...eview the Raven ISOBUS Switch Box Operation Guide for additional assistance with the Raven ISO Switch Box Use the manual section control buttons at the bottom of the Hawkeye home screen to manually enable or disable sections moving from left to right or from right to left depending upon the selection FOR EXAMPLE Select the disable option with the arrow pointing to the left to disable the first ena...

Page 60: ...pected NCV duty cycle at a given target rate pressure and tip size Examples include when there is a leak tip size is programmed too large flowmeter calibration value is too low pressure calibration value is too high a poppet is stuck open or excessively worn a fencerow output is turned on or a spray tip is excessively worn or missing System efficiency generally decreases when NCV duty cycle is hig...

Page 61: ...NG A REGISTER To reset a register 1 Open the UT Menu and select the Hawkeye Menu button 2 From the home screen select the Tally Registers softkey along the right side of the display 3 On the Totals Data tab select the Reset button for the register to be reset 4 Accept the confirmation prompt to reset the select register 5 Repeat the above process to reset other tally registers as desired Hawkeye M...

Page 62: ...a and volume statistics register keeps a running tally of the operating life of the Hawkeye system This tally cannot be reset by the machine operator DISTANCE The distance register functions as a Hawkeye system odometer and provides a distance traveled since the last time the distance register was cleared The distance register display may also be helpful when fine tuning the Hawkeye system or to a...

Page 63: ...ION DISPLAY The current section for which diagnostic information is being displayed is shown at the top of the nozzle diagnostics prompt Select the left or right section select arrow buttons to cycle through sections configured for use with the Hawkeye nozzle control system NOZZLE SPACING The nozzle spacing value set during the calibration wizard is displayed on the diagnostics prompt Verify this ...

Page 64: ...he Individual Nozzle Diagnostics section on page 54 for additional information NOTE NCV offset percentage entries greater than zero will provide additional softkey options that allow use of flow offset profiles on the run screen INDIVIDUAL NOZZLE DIAGNOSTICS To access individual Hawkeye control nozzle diagnostic information 1 Open the UT Menu and select the Hawkeye Menu button 2 Select the Advance...

Page 65: ...ate in a turn and when a flow offset is enabled Values go to zero when master switch or all boom switches are off Estimated Flow The estimated flow rate through each nozzle is reported to the Hawkeye main Product Controller II ECU Target Flow The target flow rate per nozzle for the current application Driver Temp and Micro Temp Component temperatures on the Hawkeye nozzle control valve circuit boa...

Page 66: ...n the diagnostics prompt Offline Count Offline Count indicates the number of times the NCV stopped communicating This number resets when the power PCII ECU power cycles Flow Offset Enable Wheel Tracks Check this box to increase the flow rate of any two nozzles anywhere on the boom to achieve optimal coverage in the turbulent air conditions behind vehicle wheels The offset percentage compared to th...

Page 67: ...ires calibration Blue Actuating Mode Auto Red Loading New Software Amber Alarm Active 5 Hz Amber No ISOBUS Communication Alternating 1 Hz Blue Green Actuating Mode Manual Green Magenta Not Calibrated Switch Input High Red Magenta Not Calibrated Switch Input has not Changed Amber Red No Product Controller II ECU Detected or Invalid ISO Name Amber Green Ready Warning Alarm Active Amber Blue Actuatin...

Page 68: ...require NCV s to be recalibrated Disconnect the boom cable from the nozzle control valve Hold the connector so that the retention clip is facing toward the 12 o clock position FIGURE 2 Nozzle Control Valve Cable Connector U S Metric Dimensions Height 3 8 in 9 65 cm Width 1 39 in 3 53 cm Depth 1 35 in 3 43 cm Weight approximately 7 1 oz approximately 0 2 kg Power Operating Voltage 13 6 V DC nominal...

Page 69: ... the keyway is facing toward the 12 o clock position Pin Description Pin Description 1 Chassis Power 10 5 16 0 VDC 6 Chassis Ground 0 VDC 2 CAN High 2 0 2 7 VDC 5 Switch In 8 0 13 0 VDC coming from PCII on the first NCV s of the primary cable and 2 5 3 2 VDC from previous NCV on all others 3 Switch Out 2 5 3 2 VDC if NCV connected 4 CAN Low 2 0 2 7 VDC Pin Description Pin Description 1 Black CAN G...

Page 70: ...e System Settings tab along the top of the display and select the Product Control Settings button 4 Enter a value of one for the Meter Cal value 5 Select the Home softkey along the right side of the display and then select the Tally Registers softkey 6 Monitor the Total Volume value while testing the cable 7 Toggle at least one section switch and the master switch to the on position Pin Function A...

Page 71: ...fy and correct issues with system during field operations Code ID Description Recommended Actions 10 13 UT display is not on line 1 If this error occurs frequently check the ISOBUS connections and review the UT display troubleshooting procedures 2 Connect the Raven Service Tool to the ISOBUS and verify communication 158 1 Logic SW power error 1 Verify logic voltage is at or above 4 8v to Product C...

Page 72: ...1 Check for nozzle control valve software version differences Update the nozzle control valves to a consistent software version Refer to the Raven Service Tool Operation manual for assistance with the nozzle update procedure 31 Inconsistent nozzle control valve software version 1 Check for nozzle control valve software version differences Update the nozzle control valves to a consistent software v...

Page 73: ...ximum pressure set point 16 Monitored system pressure higher than the target pressure deadband 1 Reduce the equipment speed 2 Refer to the Pressure 1 and 2 Presets section on page 31 for assistance with setting or adjusting the target pressure 3 Refer to the System Settings Tab Pressure section on page 34 for assistance with setting or adjusting the off pressure percent 17 Monitored system pressur...

Page 74: ...nt in the diagnostics information tab 3 Check LED lights on the NCV s Hawkeye Nozzle Control Valve Status section on page 57 4 Check the NCV s connections relays cables and fuses for damage 5 Recalibrate the NCV s 16 Too many nozzles detected 1 Restart the calibration wizard and verify the number of nozzle control valves connected to the Hawkeye nozzle control system 2 Cycle system power 3 Reset d...

Page 75: ...le control system 3 Cycle system power and reset defaults 31 No NCV tip size selected 1 Enter a NCV tip size into the calibration summary tab 523009 2 Nozzle calibration spacing mismatch error 1 Restart the calibration wizard to re enter the tip spacing measurement 2 Cycle system power 3 Reset defaults 523088 12 Nozzle memory error single 1 Restart the calibration wizard 2 Cycle system power 3 Res...

Page 76: ...ing position and verify the Product Controller II ECU is securely mounted 2 Recalibrate the Product Controller II ECU gyro 523136 16 Monitored flow rate is higher than the target rate deadband 1 Reduce the equipment speed 2 Review Avoiding Skips with Hawkeye Nozzle Control System section on page 73 3 Refer to the Hawkeye Upper Home Screen section on page 44 for assistance with setting or adjusting...

Page 77: ...low the speed range single nozzle 1 Increase equipment speed to the range displayed on the Hawkeye home screen Refer to the Hawkeye Upper Home Screen section on page 44 and Hawkeye Lower Home Screen section on page 47 for assistance with the information provided on the home screen 523907 17 Equipment speed below the speed range multiple nozzles 1 Increase equipment speed to the range displayed on ...

Page 78: ...sue is not resolved 523915 31 Nozzle Product Controller II ECU no master multiple 1 Verify the NCV voltage is above 10 5v 2 Check the system cabling for damage 3 Contact a local Raven dealer if the issue is not resolved 523916 31 Single poppet stuck 1 Inspect the NCV s for obstruction or restrictions Clean if necessary 2 Verify the strainers are 80 mesh 523917 31 Multiple stuck poppets 1 Inspect t...

Page 79: ...is securely mounted 1 Recalibrate the Product Controller II ECU gyro 31 Chemical tank is filling 1 The remote chemical tank fill switch is active Section control is not unlocked 1 Verify section control is unlocked in the UT or Task Controller See UT or task controller dealer for assistance Diagnostic application in control 1 Verify a wireless device is in control of the system Problem Action Adja...

Page 80: ...rol Settings menu decrease response sensitivity if system pressure and rate oscillate slightly in AUTO mode Increase if the system is unresponsive Avoid Pressure Response Rate and Product Response Sensitivity both above 70 Cannot adjust rate or pressure in automatic or manual operation Verify the pump switch is turned on in the UT or machine console Verify the pump and NCV PWM values are increasin...

Page 81: ...for the transducer is selected In Pressure Settings lower the Response Rate to stabilize the system Verify the pressure on UT matches separate external mechanical gauge Individual nozzle will not communicate with Raven Service Tool Action Verify power to the nozzle Verify the NCV cable connection voltages fall within the desired range Cycle power to the system Recalibrate the system Replace the NC...

Page 82: ...vice Diagnostic app is open Cannot control with mobile device Verify mobile device is connected to Product Controller II ECU Verify the Enable Wireless Control checkbox is selected in User Settings screen on Product Controller II ECU Verify system speed in 0 on the main Product Controller II ECU screen Verify all boom section switches and master switch are toggled ON on the machine control panel o...

Page 83: ... 150 pattern overlap a When using 80 spray tips 20 spacing have a minimum spray tip height of 36 91 4 cm 15 spacing have a minimum spray tip height of 27 68 6 cm 10 spacing have a minimum spray tip height of 18 45 7 cm b When using 110 spray tips 20 spacing have a minimum spray tip height of 21 53 3 cm 15 spacing have a minimum spray tip height of 16 40 6 cm 10 spacing have a minimum spray tip hei...

Page 84: ...inches 53 3 cm FIGURE 1 Alternating Spray Pattern and Even Area Coverage NOTE In Automatic control mode the Hawkeye nozzle control system will adjust the system to maintain the optimal application coverage within the operational ranges provided in the Tip Selection and Application Speed Guide section on page 77 Nozzle Spacing 20 inch 50 8 cm 110 Spray Tip Height Direction of Travel 21 inch 53 3 cm...

Page 85: ...were to toggle the application mode from Automatic to Manual and then increase the application speed from 15 mph 24 1 km h to 22 mph 35 4 km h without manually increasing the nozzle control valve duty cycle FIGURE 2 Conditions Resulting in Under Application and Horizontal Banding Nozzle Spacing 20 inch 50 8 cm 110 Spray Tip Height Direction of Travel 21 inch 53 3 cm Alternating Nozzle Spray Patter...

Page 86: ...ern NOTE Refer to Recommendations for Hawkeye Nozzle Control Operation section on page 73 and recall the recommended spray height for 80 spray tips Refer to Tip Selection and Application Speed Guide section on page 77 for boom and spray tip pressure recommendations FIGURE 3 Conditions Resulting in Under Application and Diagonal Banding Tip Spacing 20 inch 50 8 cm 80 Spray Tip Height Direction of T...

Page 87: ...se a 06 or 08 tip At 40 PSI either tip would create the desired droplet size TABLE 1 Nozzle Drift Control by Manufacturer Tip Size Boom Pressure PSI Wilger www wilger net TeeJet www teejet co m Hypro www hypropumps com Orifice Size PSI ER SR MR DR XR XRC TT 2XTT TTJ60 HF GRD LD VP TR Gauge 110 110 110 110 110 110 110 110 110 110 110 120 03 20 M C M VC VC M M F M 30 M C VC XC F C C M M F F 40 F C V...

Page 88: ... are based on 20 nozzle spacing 08 20 C C VC UC VC VC C C 30 C XC XC XC C VC UC C C M C 40 C VC XC XC M C UC C C M M 50 C VC XC XC M C UC C C M M 60 C C VC XC M C XC C C M M 10 30 C XC XC UC C UC C VC 40 C VC XC UC M UC C C 50 C VC XC XC M UC M M 60 C VC VC XC M XC M M 12 5 40 VC VC XC XC 50 C VC XC XC 60 C VC XC XC 15 40 VC XC XC XC C UC VC VC 50 C XC XC XC C UC C C 60 C XC XC XC C XC M M Drift C...

Page 89: ...0 11 7 35 8 7 0 21 5 4 4 13 4 3 5 10 7 2 3 7 2 1 7 5 4 04 20 0 9 5 27 2 5 7 16 3 3 6 10 2 2 9 8 2 1 9 5 4 1 4 4 1 30 0 11 1 33 3 6 6 20 0 4 1 12 5 3 3 10 0 2 2 6 7 1 7 5 0 40 0 12 3 38 5 7 4 23 1 4 6 14 4 3 7 11 5 2 5 7 7 1 9 5 8 50 0 13 5 43 0 8 1 25 8 5 1 16 1 4 0 12 9 2 7 8 6 2 0 6 5 60 0 14 5 47 1 8 7 28 3 5 4 17 7 4 4 14 1 2 9 9 4 2 2 7 1 05 20 0 11 1 33 5 6 7 20 1 4 2 12 6 3 3 10 1 2 2 6 7 1...

Page 90: ...7 8 3 2 8 6 2 1 9 4 2 1 6 3 6 200 10 3 24 9 6 2 14 9 4 1 10 0 3 1 7 5 2 1 5 0 1 8 4 3 275 11 4 29 2 6 8 17 5 4 6 11 7 3 4 8 8 2 3 5 8 2 0 5 0 350 12 3 32 9 7 4 19 7 4 9 13 2 3 7 9 9 2 5 6 6 2 1 5 6 400 12 9 35 2 7 7 21 1 5 2 14 1 3 9 10 6 2 6 7 0 2 2 6 0 025 140 10 7 26 3 6 4 15 8 4 3 10 5 3 2 7 9 2 1 5 3 1 8 4 5 200 12 0 31 5 7 2 18 9 4 8 12 6 3 6 9 4 2 4 6 3 2 1 5 4 275 13 3 36 8 0 22 2 5 3 14 8...

Page 91: ... 40 1 144 2 24 1 86 5 16 1 57 7 12 0 43 3 8 0 28 8 5 9 24 7 400 42 6 154 2 25 6 92 5 17 1 61 7 12 8 46 3 8 5 30 8 7 3 26 4 12 5 200 35 9 127 1 21 5 76 3 14 4 50 9 10 8 38 1 7 2 25 4 6 2 21 8 275 41 4 149 1 24 8 89 5 16 6 59 7 12 4 44 7 8 3 29 8 7 1 25 6 350 46 1 168 2 27 7 100 9 18 5 67 3 13 8 50 5 9 2 33 6 7 9 28 8 400 49 0 179 8 29 4 107 9 19 6 72 0 14 7 53 9 9 8 36 0 8 4 30 8 15 200 39 6 142 0 ...

Page 92: ...APPENDIX A 82 ISO Product Controller II and Hawkeye Operation Manual ...

Page 93: ... the Product Controller II ECU with various UT displays These generic diagrams are good examples for both factory and after market installations Refer to equipment specific drawings and installation manual for precise details for your equipment FIGURE 1 Generic Cabling for Pull Type Sprayer Option 1 ...

Page 94: ...APPENDIX B 84 ISO Product Controller II and Hawkeye Operation Manual FIGURE 2 Generic Cabling for Pull Type Sprayer Option 2 ...

Page 95: ...P N 016 0171 584 H 85 FIGURE 3 Generic Cabling for Self Propelled Sprayer ...

Page 96: ...APPENDIX B 86 ISO Product Controller II and Hawkeye Operation Manual FIGURE 4 Generic Cabling for Self Propelled Sprayer with Existing Raven CAN ...

Page 97: ...P N 016 0171 584 H 87 FIGURE 5 Generic Cabling for Pull Type Sprayer with Existing Raven CAN ...

Page 98: ...APPENDIX B 88 ISO Product Controller II and Hawkeye Operation Manual FIGURE 6 Generic Cabling for Pull Type Sprayers with Existing IBBC Connections ...

Page 99: ...P N 016 0171 584 H 89 FIGURE 7 20 Spacing Generic Cabling ...

Page 100: ...0 ISO Product Controller II and Hawkeye Operation Manual FIGURE 8 Generic Nozzle Control System Connection Diagram Cable Primary Left Cable Primary Right Secondary Cable Nozzle Terminator Secondary Cable Terminator ...

Page 101: ... inches 356 cm Enter 140 356 as the width for this section EQ 1 TARGET RATE CALIBRATION The following information must be known in order to determine which spray nozzles to use with the sprayer Nominal Application Pressure_________ PSI kpa Target Application Rate_________ GPA lit ha Target Speed_________ MPH km h Nozzle Spacing_________ inches cm From this information calculate the volume per minu...

Page 102: ...se if the system pressure and rate oscillate slightly Increase sensitivity if control is unresponsive Avoid setting response rate and sensitivity above 70 The default value is 50 DEADBAND The deadband value is the allowable difference between the target rate and the actual application rate The values range from 1 to 9 where 1 equals a 1 difference and 9 equals 9 difference PRESSURE CONTROL SETTING...

Page 103: ...curely tied to the boom cables System Rinse Daily after use 1 Ensure the main product tank is cleaned and filled with at least 100 gallons of fresh water or that the pump is drawing fresh water from the vehicle rinse tank 2 Park the sprayer in a safe location to unfold the booms and spray 3 Ensure the Hawkeye product control mode is set to Auto 4 Enter a target pressure of 40 60 psi and an applica...

Page 104: ...emical has been flushed from the system 6 Turn Off the master switch and product pump Verify the valve positions are set for the next application Walk Around Inspection of System Cables and Components Weekly as needed 1 With the system power on ensure all Hawkeye NCV LEDs are flashing If not check the cable connections to the NCV s and the fuses in the fuse block located near the boom on the chass...

Page 105: ... 1005 003 5 Outlet Seal 219 1005 001M 6 O Ring 219 1005 115M 2 3 5 6 Replacement Seal Kit Quantity of 100 117 1005 211 1 2 3 5 6 Single NCV Seal Replacement Kit Quantity of 1 117 1005 051 063 0173 810 1 Fly Nut 117 1005 214 2 Plunger Assembly N A 3 O Ring N A 4 Stainless Valve Body 107 1005 003 5 Outlet Seal 219 1005 002M 6 O Ring 219 1005 115M 2 3 5 6 Replacement Seal Kit 117 1005 211 1 2 3 5 6 S...

Page 106: ...005 210 1 2 3 5 6 Single NCV Seal Replacement Kit Quantity of 1 117 1005 050 Wilger 063 0173 674 1 Fly Nut 117 1005 215 2 Plunger Assembly N A 3 O Ring N A 4 Stainless Valve Body 107 1005 002 5 Outlet Seal 219 1005 002M 6 O Ring 219 1005 116M 2 3 5 6 Replacement Seal Kit 117 1005 212 1 2 3 5 6 Single NCV Seal Replacement Kit Quantity of 1 117 1005 052 063 0173 809 1 Fly Nut 117 1005 215 2 Plunger ...

Page 107: ...il 1 Loosen the fly nut item 1 and remove the Hawkeye nozzle control valve from the nozzle body 2 Inspect the large o ring item 6 on the face of the valve body item 4 Replace if necessary 3 Inspect the small o ring item 5 on the tip of the valve body Replace if necessary 4 Using a valve body removal tool P N 321 0000 457 loosen and remove the valve body item 4 from the Hawkeye nozzle control valve...

Page 108: ...r assembly item 2 into nozzle control valve cavity 4 Thread the valve body onto the nozzle control valve and finger tighten 5 Using a valve body removal tool P N 321 0000 457 turn valve body 1 4 to 1 3 turn to secure to the valve body 6 Verify small o ring item 5 is seated into groove on valve body tip 7 Place large o ring item 6 onto valve body face 8 Thread fly nut onto nozzle body on equipment ...

Page 109: ...NOTE Remove system pressure and chemical from the hoses and all other system lines prior to disassembling the flow meter fittings or hoses 1 Remove flow meter from the equipment and flush with clean water to remove any chemicals 2 Remove flange bolts or clamp from the flow meter 3 Remove the turbine hub and turbine from inside flow meter 4 Clean turbine and turbine hub of metal filings or any othe...

Page 110: ...f the calibration number stamped on the tag of the flow meter 13 Repeat this procedure several times to confirm accuracy Always zero out the total volume display before retesting NOTE For increased precision set meter cal to 100 378 and pump 100 gallons 378 liters of water 14 To verify the flow meter calibration the fill applicator tank with a predetermined amount of measured liquid i e 250 gallon...

Page 111: ...P N 016 0171 584 H 101 ...

Page 112: ...APPENDIX D 102 ISO Product Controller II and Hawkeye Operation Manual ...

Page 113: ... Hawkeye boom cable to the Hawkeye Nozzle Control Valves NCV perform the following steps to all 6 pin NCV connectors and 19 pin circular connectors between the boom cables and Product Controller II ECU cable connections to ensure high quality connections 1 Verify the NCV connectors and the accompanying boom cable connectors are free of moisture contamination or oxidation Oxidation will appear as a...

Page 114: ...debris 5 Remove all residue of deoxidizing agent from the connection Not removing deoxidizing agent can damage the connector seal 6 Dry out the connection with dry compressed air Dust Off Electronics Duster P N 222 4001 007 is recommended however if unavailable alternate compressed air sources can be used If using compressed air from a large volume air compressor be sure the lines are free of mois...

Page 115: ... www corrosionx com corrosionx heavy duty html into the NCV connection Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector NOTE To determine is corrosion inhibitor has been applied inspect for a thick liquid in the bottom of the connector as shown in the Corrosion Inhibitor Applied image below NCV Connector Applying Corrosion Inhibitor Spray in Void B...

Page 116: ...APPENDIX E 106 ISO Product Controller II and Hawkeye Operation Manual ...

Page 117: ...fy that 80 mesh or finer screens are installed upstream of the Hawkeye nozzle control valves 2 Flush the boom plumbing and tank before running liquid through the Hawkeye nozzle control valves 3 Ensure the Hawkeye nozzle control valves are recognized by the Hawkeye Product Controller II ECU If not repeat the Calibration Wizard If the Hawkeye Product Controller II ECU is not present on the UT screen...

Page 118: ... should respond to the corresponding boom sections in the UT window No triangle means the boom is off An empty triangle indicates the boom is active but is being controlled by Accuboom A triangle filled in blue means the boom should be spraying Expect a pump pressure error since the pump is not running if the booms do not respond correctly delete and import the boom settings NOTE With water in the...

Page 119: ...and 16 km h and maintaining a safe working distance observe the inner most and outer most spray tips while the implement is turning sharply NOTE The nozzle PWM percent value may also be used to monitor the operation of nozzle control valves across the spray boom Refer to Chapter 7 Hawkeye Nozzle Control Valve Diagnostics for additional assistance with on screen nozzle control valve diagnostics 5 W...

Page 120: ...APPENDIX F 110 ISO Product Controller II and Hawkeye Operation Manual ...

Page 121: ...G Hawkeye Flowchart 111 APPENDIXGHAWKEYE FLOWCHART HAWKEYE FLOWCHART This section provides a flowchart of the Hawkeye screens and may be useful for navigating though the UT The flowcharts start on the next page ...

Page 122: ...APPENDIX G 112 ISO Product Controller II and Hawkeye Operation Manual FIGURE 1 Hawkeye Screen Flow Tools Menu Softkey ...

Page 123: ...P N 016 0171 584 H 113 FIGURE 2 Hawkeye Screen Flow Tools Menu Softkey Continued Press OK on any of the settings screens to return to the System Settings ...

Page 124: ...APPENDIX G 114 ISO Product Controller II and Hawkeye Operation Manual FIGURE 3 Hawkeye Screen Flow Tools Menu Softkey Continued ...

Page 125: ...P N 016 0171 584 H 115 FIGURE 4 Hawkeye Screen Flow Tally Registers and Diagnostics Menu Softkeys ...

Page 126: ...APPENDIX G 116 ISO Product Controller II and Hawkeye Operation Manual FIGURE 5 Hawkeye Injection Screen Flow Diagnostics Information and Calibration ...

Page 127: ...P N 016 0171 584 H 117 FIGURE 6 Hawkeye Injection Screen Flow Product Setup Alarms and System Information ...

Page 128: ...APPENDIX G 118 ISO Product Controller II and Hawkeye Operation Manual ...

Page 129: ...ergy compatible device To use the diagnostics application System speed must be zero The application must be connected to PC II The Enable Wireless Control check box must be checked in the PC II User Settings Master Switch and Boom Section switches must be on DIAGNOSTIC APPLICATION BEST PRACTICES Verify the system speed is zero on the PCII home screen and there are no alarm for the PCII or NCV bus ...

Page 130: ... Control checkbox in the User Settings screen Any time the Enable Wireless Control box is unchecked or the boom and master switches are in the wrong position Control Disabled will display on the app APPLICATION SCREENS The section provides an overview of the application screens DIAGNOSTICS Mobile Software Application software version Product Controller II ECU Software Connected Product Controller ...

Page 131: ...splay on the UT screen If the Product Controller II ECU Wireless ID has already been connected no passcode is required and the application will automatically switch to the next page NOTE Only one Product Controller II ECU can be connected at a time The Product Controller II ECU wireless ID will not show up if it is connected to another mobile device NOTE Selecting Demo Device will open the applica...

Page 132: ...ication is not controlling the sections Possible issues could be the master switch is off wireless control is disabled or actual speed detected Turn the section to the left on Turn product pump on off Pump PWM Percentage Current Boom Pressures Turn the section to the right on Turn All Sections Off Turn All Sections On Indicates how long the section will stay on before automatically shutting off NO...

Page 133: ...P N 016 0171 584 H 123 Turn product pump off Section Status Green border indicates on Gray border indicates off Icon Function ...

Page 134: ...APPENDIX H 124 ISO Product Controller II and Hawkeye Operation Manual ...

Page 135: ...tion Wizard and Calibration 18 Introduction Unit Definitions and Conversions vi Unit of Measure Conversions vi Unit of Measure Definitions vi M Manual Section Controls 49 Master Switch Status 48 Max Tank Fill PWM 29 Meter and Cal Units 16 N Nozzle Control Mode 22 Nozzle Control Valve Function 16 Nozzle Control Valve Maintenance 93 97 Nozzle Control Valve Status 57 Nozzle Spacing Display 24 Nozzle ...

Page 136: ...te 91 Target Pressure 46 Target Rate 45 Testing Flow Meter Cables 59 Testing for Leaks 99 Testing NCV Cable Connections 58 Tip Selection and Application Speed Guide 77 Tip Size Option 23 Toggle Nozzle Count Display 24 Tools Menu Overview 21 Turn Compensation 8 17 U Updates 10 Using Tally Registers 51 V Valve Calibration 16 Virtual Sections 9 Volume Applied 48 W Wheel Tracks 9 ...

Page 137: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 138: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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