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Raven CRX ROS+RS1, Installation Manual

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Raven CRX ROS+RS1 Installation Manual Download Page 5

 

 

 

  

PAGE 5/36 |

 Installation manual 

|

 016-8000-028EN 

|

 Rev. B 

CONTENTS CR7 | CRX/VIPER 4+ ROS - RS1 | RAVEN EUROPE GENERIC 

CONTENTS 

PREFACE ..............................................................................................................................................................................................................3

 

DISCLAIMER .......................................................................................................................................................................................................4

 

CONTENTS .........................................................................................................................................................................................................5

 

APPLICATION DRAWINGS CR7 ..................................................................................................................................................................6

 

APPLICATION DRAWINGS CR12 ...............................................................................................................................................................8

 

1

 

STEERING SYSTEM INSTALLATION ................................................................................................................................................ 11

 

 

MOUNTING HARNESSES ........................................................................................................................................................... 11

 

 

HYDRAULICS .................................................................................................................................................................................. 13

 

1.2.1

 

HYDRAULIC VALVE............................................................................................................................................................. 13

 

1.2.2

 

HYDRAULIC INSTALLATION LOAD SENSE ................................................................................................................ 14

 

1.2.3

 

CONNECTING THE SHUTTLE VALVE ........................................................................................................................... 14

 

1.2.4

 

PRESSURE RELIEF VALVE .................................................................................................................................................. 15

 

1.2.5

 

HYDRAULIC INSTALLATION OPEN CENTER ............................................................................................................. 16

 

1.2.6

 

HYDRAULIC SYSTEM ON TRACTORS WITH GEAR PUMP AND LOAD SENSE ORBITROL CONNECTION

 

17

 

1.2.7

 

MOUNTING AND CONNECTING THE HYDRAULIC DRIVE UNIT. ..................................................................... 18

 

1.2.8

 

WHEEL ANGLE SENSOR ................................................................................................................................................... 19

 

1.2.9

 

MOUNTING SPY-CABLE ................................................................................................................................................... 19

 

1.2.10

 

MOUNTING THE WHEEL ANGLE SENSOR ................................................................................................................ 20

 

1.2.11

 

MOUNTING THE SENSOR DISC .................................................................................................................................... 22

 

1.2.12

 

HEAVY-DUTY CARRARO FRONT AXLE WITH INDEPENDENT SUSPENSION ............................................... 26

 

2

 

ROADWAY HOMOLOGATION KIT INSTALLATION .................................................................................................................. 27

 

 

ROADWAY HOMOLOGATION APPLICATION DRAWINGS ........................................................................................... 28

 

 

MASTER SWITCH .......................................................................................................................................................................... 29

 

 

ENGAGE ........................................................................................................................................................................................... 29

 

 

SEAT SWITCH ................................................................................................................................................................................. 30

 

3

 

RS1 INSTALLATION .............................................................................................................................................................................. 31

 

4

 

CRX/ ROS INSTALLATION................................................................................................................................................. 32

 

 

MOUNTING THE CR7 .................................................................................................................................................................. 33

 

 

SLINGSHOT INSTALLATION ..................................................................................................................................................... 34

 

 

MOUNTING THE CR12/ ROS .................................................................................................................................. 35

 

Summary of Contents for CRX ROS+RS1

Page 1: ...Installation manual English Original CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC 016 8000 028EN REV B ...

Page 2: ...PAGE 2 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc ...

Page 3: ...ty for any errors or omissions in this document Any comments or questions can be sent to service eu ravenind com Raven Europe or any of its suppliers will accept no liability for physical or material damage caused whilst using the CRx Viper 4 ROS The installed Raven system produces less than 70dB A noise This installation guide uses a number of concepts for extra attention to a few things Hint Pro...

Page 4: ... a product specialist and who are both physically and mentally fit and able to operate the system The system contains moving parts Make sure the immediate environment is clear of people before operating the system In case of system failure or breakdown switch of the tractor and disconnect the electrical power source to avoid further damage Contact your dealer for further instructions on how to rep...

Page 5: ...LLATION OPEN CENTER 16 1 2 6 HYDRAULIC SYSTEM ON TRACTORS WITH GEAR PUMP AND LOAD SENSE ORBITROL CONNECTION 17 1 2 7 MOUNTING AND CONNECTING THE HYDRAULIC DRIVE UNIT 18 1 2 8 WHEEL ANGLE SENSOR 19 1 2 9 MOUNTING SPY CABLE 19 1 2 10 MOUNTING THE WHEEL ANGLE SENSOR 20 1 2 11 MOUNTING THE SENSOR DISC 22 1 2 12 HEAVY DUTY CARRARO FRONT AXLE WITH INDEPENDENT SUSPENSION 26 2 ROADWAY HOMOLOGATION KIT INS...

Page 6: ...PAGE 6 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc APPLICATION DRAWINGS CR7 CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC APPLICATION DRAWINGS CR7 ...

Page 7: ...PAGE 7 36 Installation manual 016 8000 028EN Rev B APPLICATION DRAWINGS CR7 CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC ...

Page 8: ...PAGE 8 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc APPLICATION DRAWINGS CR12 VIPER 4 ROS CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC APPLICATION DRAWINGS CR12 ...

Page 9: ...PAGE 9 36 Installation manual 016 8000 028EN Rev B APPLICATION DRAWINGS CR12 VIPER 4 ROS CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC ...

Page 10: ...PAGE 10 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc CRX VIPER4 ROS INSTALLATION CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC Intentionally left blank ...

Page 11: ...s mounted from the battery to the rear of the tractor A Basic power harness is mounted from the battery to the chassis harness Make sure that the relays and fuses are mounted in a dry clean and accessible spot Figure 2 The harness that is connected to the Power Harness depends on the steering type that will be installed For system overviews see pages 6 13 All the harnesses with a hard casing shoul...

Page 12: ...tch is used in the tractor the red wire connect the wiring harness behind the main switch not at the battery side of the main switch If no main switch is used always connect the wiring harness directly to the battery If the system is connected to a 24 Volt machine always use a 24V to 12V converter Never connect between the two batteries of a 24V machine Lead the terminal harness along with the GPS...

Page 13: ...hows the manifold mounted onto a manifold bracket with four M8 bolts The manifold bracket is preferably mounted at the right hand side of the tractor Figure 4 because this is usually the side of the tractor with the most space Please note Make sure the connectors of the valves and the pressure sensor can still be connected after mounting the manifold FIGURE 3 MANIFOLD BRACKET WITH A MANIFOLD AND S...

Page 14: ...or to find the correct connections on the tractor Caution If there are separate hydraulic systems with separate oil tanks on the tractor the manifold must be connected to the system in which the steering orbitrol and steering cylinder are included in Hint Mark the lines twice with A and B before disconnecting them 1 2 3 CONNECTING THE SHUTTLE VALVE A shuttle valve must be installed in the load sen...

Page 15: ...f valve should be set equal to the maximum pressure of the steering system before mounting the manifold A pressure relief valve is mounted to the add on part of the open center manifold Figure 8 This pressure relief valve must be set to the maximum allowable control pressure of the steering system The default setting of the pressure relief valve is about 180 bar Determine the maximum pressure of t...

Page 16: ... the pressure relief valve with the locking nut 1 2 5 HYDRAULIC INSTALLATION OPEN CENTER The manifold v3 open center consists of the standard load sense manifold v3 with an add on open center part Figure 9 Ensure the add on is mounted the correct way The pressure line that normally runs from the hydraulic pump to the steering orbitrol should be connected to the P of the add on open center part The...

Page 17: ...s the use of a standard load sense manifold with a shuttle valve Because the maximum pressure is normally limited by the steering orbitrol an additional pressure relief valve needs to be installed in the pressure line to the manifold The load sense signal should be connected to the existing load sense line from the steering orbitrol by using the shuttle valve supplied Preferably mount the shuttle ...

Page 18: ...of water Do not mount the Hydraulic Drive Unit too close to parts which have a high temperature for example the exhaust system of the tractor Connect the DIN connectors marked Left and Right to the proportional valve Connect the DIN connector marked Lock to the shut off valve Connect the 4 pin Phoenix M12 connector to the pressure sensor of the manifold Please note The torque of the pressure senso...

Page 19: ... system In this case it is not necessary to install a Raven wheel angle sensor Ask Raven for more information about the availability for a specific tractor brand or type 1 2 9 MOUNTING SPY CABLE Take the following steps to mount a wheel angle sensor spy cable 1 Follow the cable from the wheel angle sensor on the front axle of the tractor to the first connection in this cable 2 Disconnect the conne...

Page 20: ...sensor housing and sensor disc should be aligned with the front axle It is also important that the sensor disc is rotated in such a way that the triangles in the disc and the sensor housing Figure 17 are properly aligned Only then will the wheel angle sensor produce a voltage reading 2 The sensor housing and sensor disc should be aligned EXACTLY on the pivot point of the stub axle The centre to ce...

Page 21: ...n of dirt 3 Mount the sensor housing with the M5X16 bolts allen bolt countersunk head Countersink the drill holes in the wheel angle sensor mounting bracket beforehand so the heads of the M5 bolts are fully countersunk in the mounting bracket when tightened Figure 16 To prevent damage to the inside of the the sensor housing make sure the M5 bolts are not too long 4 The connecting cable can be prov...

Page 22: ...ice and flat in the sensor housing On the other side the strip must rest just underneath and against the front axle The strip should rest on the sensor housing Cut the strip to the correct length 4 The wheel angle sensor strip should now be mounted to the bottom of the front axle Figure 21 Mark the location of the holes on the strip and drill two 5 mm holes in the strip at approximately 30 mm apar...

Page 23: ...the sensor housing Press with your thumb against the end of the strip and check if the strip bounces back easily without friction Figure 28 and Figure 29 The sensor disc may only have a little bit of friction in the sensor housing 10 If necessary bend the strip a little bit Two adjustable wrenches are useful tools to do this Figure 23 11 Remove the strip again and mount the sensor disc on the bott...

Page 24: ...ensor disc is completely clean no iron fillings before being mounted Clean the sensor magnet with compressed air if necessary Figure 27 Mount the strip back on the front axle 16 Check again if the sensor disc lies under slight pretention against the sensor housing Figure 28 Push with your thumb to the end of the wheel angle sensor strip to check this The sensor disc may only have a little bit of f...

Page 25: ...low the nuts to be loose fit when mounting the strip The disc then centers itself automatically Do not forget to tighten the nuts again Caution Make sure the magnet of the wheel angle sensor is completely clean no iron filings before mounting it Cleaning the wheel angle sensor magnet with compressed air will prevent problems FIGURE 29 CORRECT MOUNTED WHEEL ANGLE SENSOR FIGURE 28 CENTRE AND FRICTIO...

Page 26: ...or bracket M8 threaded stub with nuts 2x M8 ball joint Carraro front axle wheel angle sensor bracket Carraro front axle tie rod bracket Method of mounting Install the wheel angle sensor to the bracket Mount the bracket to the front axle Set the arm of the sensor approximately 20 degrees off center Figure 31 This means that the ball and socket joint of the wheel angle sensor are flush with the ball...

Page 27: ...ms the appropriate kit must be used Part Description 115 8000 157 HRNS HDU TO MASTER ENGAGE SEAT 115 8000 428 CBL OPS W HDU GENERIC 115 8000 411 CABLE 6P TO DT MASTER SWITCH 063 8000 149 MASTER SWITCH AUTO PILOT 013 9000 003 TECH REPORT RS1 SC1 2009 66EC Connect the 8 pin connector of HARNESS HDU TO MASTER ENGAGE SWITCH 115 8000 157 to CABLE CHASSIS HYDRAULICS HDU 115 8000 377 Figure 32 On the 115...

Page 28: ...PAGE 28 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc CRX VIPER4 ROS INSTALLATION CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC ROADWAY HOMOLOGATION APPLICATION DRAWINGS ...

Page 29: ...ch ENGAGE Select a suitable location to install the push button or foot switch Note the push button or foot switch should be installed in a location where the operator has easy access to it and is able to fully press the button or switch Using the holes in the foot switch as a template drill holes in the floor of the cab Secure the foot switch to the floor by installing the screws in each of the m...

Page 30: ...from the existing seat switch cable of the tractor Figure 36 Connect the Raven operator presence cable for claas use the 115 8000 428 for example between the connectors of the existing seat switch Figure 37 Cables and safety homologation kits for various types of tractors are available in the pricebook Connect the 1 pin operator presence switch connector of the 115 8000 428 cable to the 1 pin seat...

Page 31: ...SIM into the SIM slot The SIM must be inserted into the J11 slot or the RS1 will not receive any signal Figure 39 Mount the Latch Plate 116 0159 802 onto the RS1 using the provided screws Figure 41 This latch plate stays connected to RS1 Connect the RS1 with latch plate to the fixed plate and secure it with the latch Connect the connecter The LAIRD antenna is the main receiver of the RS1 The RS1 L...

Page 32: ...E 32 36 Installation manual 016 8000 028EN Rev B Raven Industries Inc CRX VIPER4 ROS INSTALLATION CRX VIPER 4 ROS RS1 RAVEN EUROPE GENERIC FIGURE 41 TOP ASSEMBLY OF THE RS1 FIGURE 42 RS1 MOUNTED ON TRACTOR ...

Page 33: ...Mount the terminal free of vibrations with a solid bracket A variety of mounting brackets are available for this purpose Secure all cables in the cabin Mount in such a way that the display is directed straight towards the driver Mount in such a way that driver has a clear view all around Hint Mount the terminal in such a way that it does not obstruct the view of the driver over the top of the righ...

Page 34: ...mportant that the following conditions are met at all times The LAIRD antenna is equipped with a magnetic base and must be placed on top of the cabin The antenna should have a clear reception all around Label the antenna cables inside the cabin with labels Cellular and Diversity Figure 46 Mount a grey SMA grip on both connectors Connect the power cable to the connector with label Slingshot PWR and...

Page 35: ...achment Figure 48 Figure 49 Mount the terminal free of vibrations with a solid bracket A variety of mounting brackets are available for this purpose Secure all cables in the cabin Mount in such a way that the display is directed straight towards the driver Hint Mount the terminal in such a way that it does not obstruct the view of the driver over the top of the right hand fender but also so that t...

Page 36: ...Phone 31 227 54 93 00 Web portal ravenprecision com Email service eu ravenind com Nieuwe Steen 5 1625 HV Hoorn The Netherlands ...

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