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7700-M002-3

GB

ASSEMBLING AND USE

INSTRUCTIONS

Page 6 of 22

PLUS91S - PLUS91N

PLUS91SE - PLUS91SA - G800A69

4.0

TRANSPORT OF THE PACKAGED

DEVICE

The lifting device must have a capacity at least equal to
the weight of the packaged device (see paragraph “Tech-
nical data”).
The load handling operations must be carried out only
by skilled personnel.

4.1

Packing and mobilization for trans-

port of device only

The device is supplied packed in a cardboard box.  Move-
ment must be by pallet-lift or fork-lift trolley.

4.2

Transport of the device delivered

packaged together with the machine

1) Lower completely the pressing arm (

Fig. 5 pos.1

).

The device can be moved only if also the machine where
it is fixed is moved. Check that all the mobile ele-
ments of the device are locked. Follow all the instruc-
tions about the tyre changing machine described in
its use manual.

2) Follow the lifting procedure described in the manual

about the tyre changing machine where the accessory
is installed on.

Fig. 5

5.0

UNPACKING

This fitting is supplied completely assembled.

Carry out the unpacking and installation operations

described below with care.

Failure to comply with these recommendations may

cause damage to the fitting and put the operator at

risk.

The packaging components (plastic bags, expanded poly-
styrene, etc.) must not be left within reach of children
since they are potentially dangerous.
Dispose of all contaminating or non-biodegradable ma-
terials appropriately.
During the unpacking always wear gloves to avoid
scratches caused by the contact with the packing mate-
rial (rivets and so on...).

6.0

INSTALLATION AREA

Fig. 6

The installation of the device need a useful space, on the
machine side, of 600x1000 mm (as indicated in 

Fig. 6

)

through the representation in dash line.
The operator must be able to see the entire equipment
and the surrounding area from the control position.  In
this area, he must be able to see any unauthorised peo-
ple or items which might constitute a hazard.

PLUS91SE - PLUS91SA DEVICE - G800A69

Summary of Contents for PLUS91S

Page 1: ...wings refer to the section LIST OF COMPONENTS enclosed to this manual For any further information please contact your local dealer GB TRANSLATION FROM THE ORIGINAL INSTRUCTIONS PLUS91S PLUS91N PLUS91S...

Page 2: ...e installation _______9 7 2 5 G800A69 lifting device installation ________________________9 7 3 Pneumatic connection _______________ 10 8 0 USE OF THE DEVICE _____________ 11 8 1 Work environment cond...

Page 3: ...Y 1 Rotary bead depressing unit 2 Control unit 3 Pneumatic cylinder 4 Pressing roll bead lifting 5 Entrainer G1000A98 if required FIG 1 PLUS91S DEVICE FIG 2 PLUS91N DEVICE KEY 1 Rotary bead depressing...

Page 4: ...depressing unit 2 Control unit 3 Pneumatic cylinder 4 Pressing roll bead lifting 5 Entrainer G1000A98 if required 6 Lifting device G800A69 if required FIG 4 PLUS91SA DEVICE G800A69 KEY 1 Rotary bead d...

Page 5: ...a short period of training with skilled personnel can be an enough preventive preparation This accessory must be only destined to the use for which it has been expressly conceived Any other use is co...

Page 6: ...manual about the tyre changing machine where the accessory is installed on Fig 5 5 0 UNPACKING This fitting is supplied completely assembled Carry out the unpacking and installation operations describ...

Page 7: ...cedure 7 2 1 Plus91S device installation Before carrying out any operation it s obbligatory to cut the voltage to the tyre demounting machine Fasten the Plus91S Device Fig 7 pos 1 to the ma chine as s...

Page 8: ...3058 Fig 8 pos 2 the nuts 228307 Fig 8 pos 3 and the washers 236007 Fig 8 pos 4 The pin Fig 8 pos 5 will substitute the one already placed on the column unit Fig 8 pos 6 Fig 8 7 2 3 Plus91SE device in...

Page 9: ...to cut the voltage to the tyre demounting machine Unscrew the cylinder fastening screw Fig 11 pos 2 and the screws Fig 11 pos 3 fixing the lower bracket Fig 11 pos 4 to the machine Downwards remove th...

Page 10: ...Fig 15 pos 2 325181 Insert the reduction Fig 15 pos 3 325054 and connect the pipe Fig 15 pos 4 coming from the Plus device control valve to the V union Fig 15 pos 2 c Cut off the pipe Fig 14 pos 1 as...

Page 11: ...Y THE CON TACT SURFACE OF THE RIM AND THE TYRE BEADS USING A LUBRI CANT SPECIAL FOR TYRES NOT CONTAINING WATER HYDROCAR BONS AND SILICONE REPLACE THE VALVE OF THE RIM WITH A NEW ONE OR IN CASE OF META...

Page 12: ...e wheel onto the lifting device 7 Lower again the control unit lever Fig 20 pos 1 in order to let the lifting device move down use a hand to follow its descent see Fig 20 KEEP A HAND ON THE WHEEL DURI...

Page 13: ...lamp the chuck on the rim by using the appropriate pedal control Extraction of the first bead a Place the roll of the rotary bead depressing unit Fig 23 pos 1 as shown in figure not far from the tool...

Page 14: ...respondence of the rim groove e Load the bead of the tyre by using the appropriate lever Fig 25 pos 3 on the head Fig 25 pos 2 Fig 25 f Lift the Device plus and close it to its rest position as shown...

Page 15: ...control so that it can place itself between the rim groove and the lower bead c Then rotate and complete the demounting bead 8 7 Mounting tyres a Assemble the first bead on the rim For this opera tio...

Page 16: ...rotat ing the chuck clockwise see Fig 31 g Lift the Device plus through the relevant control Fig 31 pos A and close it in its rest position see Fig 31 d Start the clockwise rotation of the chuck Fig...

Page 17: ...CEPT RESPONSIBILITY FOR ANY DAMAGE RESULTING FROM THE FAILURE TO OBSERVE THE ABOVE INSTRUCTIONS AND SAID FAILURE COULD INVALI DATE THE GUARANTEE WAR RANTY 10 0 TROUBLESHOOTING TABLE Problem Possible c...

Page 18: ...7700 M002 3 GB ASSEMBLING AND USE INSTRUCTIONS Page 18 of 22 PLUS91S PLUS91N PLUS91SE PLUS91SA G800A69 11 2 Dimensions PLUS91S DEVICE PLUS91N DEVICE Fig 34 Fig 33...

Page 19: ...7700 M002 3 GB ASSEMBLING AND USE INSTRUCTIONS Page 19 of 22 PLUS91S PLUS91N PLUS91SE PLUS91SA G800A69 PLUS91SE DEVICE G800A69 Fig 35 PLUS91SA DEVICE G800A69 Fig 36...

Page 20: ...Lubricate parts that could be damaged from drying out 13 0 SCRAPPING When the decision is taken not to make further use of the fitting it is advisable to make it inoperative by re moving the connecti...

Page 21: ...SE PLUS91SA G800A69 7700 M002 3 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS SCHEMA PNEUMATICO PNEUMATIC DIAGRAM PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQU...

Page 22: ...D 6 Riduzione fissa 6 8 6 8 reduction Reduktion 6 8 Reducci n 6 8 Raccordo a V8 V8 union V Verbindung 8 Enlace a V8 Tubo 6x4 nero 6x4 black pipe Schlauch 6x4 schwarz Tubo 6x4 negro Descrizione Descrip...

Page 23: ...L IDENTIFICATION DES PI CES REMPLACER LE REMPLACEMENT DOIT TRE EFFECTU PAR UN PERSONNE PROFESSIONNELLE MENT QUALIFI LOS DIBUJOS EN DESPIECE SIRVEN NICAMENTE PARA IDENTIFICAR LAS PIEZAS QUE DEBEN SUSTI...

Page 24: ...DEVICE PLUS91S VORRICHTUNG DISPOSITIF PLUS91S DISPOSITIVO PLUS91S GRUPPO CILINDRO ASSEMBLATO ASSEMBLED CYLINDER UNIT ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE ASSEMBL GRUPO CILINDRO ENSEMBLADO DIS...

Page 25: ...US91SA G800A69 7700 R002 4 DISPOSITIVO PLUS91S PLUS91S DEVICE PLUS91S VORRICHTUNG DISPOSITIF PLUS91S DISPOSITIVO PLUS91S LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES L...

Page 26: ...US91SA G800A69 7700 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS DISPOSITIVO PLUS91N PLUS91N DEVICE PLUS91N VORRICHTUNG DISPOSITIF PLUS91N DISPO...

Page 27: ...1SA G800A69 7700 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS DISPOSITIVO PLUS91SE PLUS91SE DEVICE PLUS91SE VORRICHTUNG DISPOSITIF PLUS91SE DISP...

Page 28: ...PLUS91SE PLUS91SA G800A69 7700 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS SUPPORTO RUOTA WHEEL SUPPORT REIFENHALTERUNG SUPPORT ROUE SOPORTE RU...

Page 29: ...R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS GRUPPO CILINDRO ASSEMBLATO ASSEMBLED CYLINDER UNIT ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE A...

Page 30: ...R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS GRUPPO CILINDRO ASSEMBLATO ASSEMBLED CYLINDER UNIT ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE A...

Page 31: ...R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS GRUPPO CILINDRO ASSEMBLATO ASSEMBLED CYLINDER UNIT ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE A...

Page 32: ...91SE PLUS91SA G800A69 7700 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS BRACCIO STALLONATORE BEAD BREAKER ARM ABR CKARM BRAS IMPRIM BRAZO DESTAL...

Page 33: ...00 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS VALVOLA COMANDO CILINDRI CYLINDERS CONTROL VALVE VENTIL STEUERUNG ZYLINDEREN VANNE COMMANDE CYLI...

Page 34: ...1SA G800A69 7700 R002 4 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS DISPOSITIVO PLUS91SA PLUS91SA DEVICE PLUS91SA VORRICHTUNG DISPOSITIF PLUS91SA DISP...

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