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7105-M007-0

INSTRUCTIONS FOR

ASSEMBLY AND USE

Page 9 of 19

GB

G1000A99NP - G800A121NP

9.0  ASSEMBLY AND PREPARATION FOR 

USE

After having freed the various components from the 
packing check that they are complete, and that there 
are no anomalies, then comply with the following in

-

structions for the assembly of the components making 
use of the attached series of illustrations.

9.1 

Fixtures contained in the packing

The packing case contains also the fixtures box. Check 
that all the parts listed are there.

Only for G1000A99NP model

Code

Description

N.

228501

M8 flange nut

2

710592000

Lifting device pedalboard unit

1

B1367300

TBEI M8x16 screw

2

710591930

Lifting device assembly unit

1

272038

TE M8x25 screw

4

228506

M8 flange nut

4

317022

Black Elastolan pipe 8x6 
L=1600

1

317022

Black Elastolan pipe 8x6 
L=1200

1

317022

Black Elastolan pipe 8x6 
L=1000

1

Only for G800A121NP model

Code

Description

N.

730094930

Lifting device pedal unit

1

730024310

Pin

1

299052

Retainer ring D.9

2

730094750

Lateral lifting device assembly 
unit

1

203193

TE M10x30 screw

4

228012

M10 self-locking nut

4

317022

Black Elastolan pipe 8x6 
L=1200

1

317022

Black Elastolan pipe 8x6 
L=1000

1

317007

Black rilsan pipe 8x6 L=100

1

9.2  Assembly procedures on the tyre-

changer

Only for G1000A99NP model

1 - Place the lifting device that is assembled next to the 

tyre-changer on which it will be installed.

2 - Prepare and arrange near the screws and the ac

-

cessories, which are necessary for fixing the lifting 
device to the tyre-changer.

3 - After  making  sure  the  tyre-changer  is  insulated 

from its power supply sources, proceed with the 
fastening of the lifting device.

4 - Remove the lateral guard (

Fig.

_

3 ref.

_

1

) unscrewing 

the screws (

Fig.

_

3 ref.

_

2

).

Fig. 3

5 - Unscrew screws (

Fig.

_

4 ref.

_

1

), nuts (

Fig.

_

4 ref.

_

3

and remove the closing plate (

Fig.

_

4 ref.

_

2

).

Fig. 4

Summary of Contents for G1000A99NP

Page 1: ...tact your local dealer For spare parts drawings refer to the section LIST OF COMPONENTS enclosed to this manual GB INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS G1000A99NP G800A121NP 7...

Page 2: ...0 WORKING ENVIRONMENT CONDITIONS________________________ 8 8 1 Installation space______________________8 8 2 Lighting________________________________8 9 0 ASSEMBLY AND PREPARATION FOR USE_____________...

Page 3: ...bers of plates B1541000 Danger plate B2668000 Wheel lifting device danger plate 999915200 Serial number plate 999916450 Lifting device pedal label 999916880 Max capacity load 80 Kg plate IF ONE OR MOR...

Page 4: ...Wear work shoes Mandatory Operations or jobs to be performed compulsorily Danger Be particularly careful Symbols Description B1541000 General danger Wear safety goggles Technical assistance necessary...

Page 5: ...out for its reliability and easy safe and rapid operation with just a small degree of maintenance and care this lifting device will give you many years of trouble free service and lots of satisfactio...

Page 6: ...he floor is also a potential danger for the operator OPERATORS MUST WEAR SUIT ABLE WORK CLOTHES PROTEC TIVE GLASSES AND GLOVES AGAINST THE DANGER FROM THE SPRAYING OF DANGEROUS DUST AND POSSIBLY LOWER...

Page 7: ...x having the dimensions of 900x300x500 Movement must be by pallet lift or fork lift trolley 6 0 UNPACKING DURING UNPACKING ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MAT...

Page 8: ...atmospheric pressure 860 1060 hPa mbar The use of the device in ambient conditions other than those specified above is only allowed after prior agree ment with and approval of the manufacturer 8 1 In...

Page 9: ...00 1 317022 Black Elastolan pipe 8x6 L 1000 1 Only for G800A121NP model Code Description N 730094930 Lifting device pedal unit 1 730024310 Pin 1 299052 Retainer ring D 9 2 730094750 Lateral lifting de...

Page 10: ...ue Fig 6 8 Fix the three pneumatic pipes Fig _7 ref _1 2 3 to the pedalboard to the lifting cylinder and to the machine as indicated in the figure Pipe coming from the filter unit pressure reducer 317...

Page 11: ...n Fig _11 ref _2 325181 Now connect one of the union ends with pipe Fig _11 ref _3 317007 and the other one with pipe Fig _11 ref _4 previously disconnected from the supply unit Then connect pipe Fig...

Page 12: ...of the lifting device 4 Remove the lateral guard Fig _12 ref _1 unscrew ing the screws Fig _12 ref _2 1 2 2 2 2 Fig 12 5 Disassemble pedalboard unit Fig _13 ref _1 pay ing attention to recover screws...

Page 13: ...3 MAKE SURE THEY PASS THROUGH THE RUB BER FAIRLEAD PLACED ON THE MACHINE BASE AND THE LIFTING DEVICE FRAME Fig 15 Fig 16 FASTEN THE PIPES AS SHOWN IN FIG 16 IN ORDER TO AVOID THAT THEY INTERFERE WITH...

Page 14: ...se the wheel from tyre 5 Lift the lifting plate by pressing again the pedal downwards Fig 18 ref _1 6 Place the wheel on the lifting plate see Fig 19 7 Move again the pedal Fig 19 ref _1 upwards to ma...

Page 15: ...s sistance When the machine is aired the lift ing device tends to move with no consent by the operator When the lifting device is fixed to the machine the spool that con nects the pedal to the valve h...

Page 16: ...NTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 16 di 19 SCHEMA PNEUMATICO PNEUMATIC DIAGRAM PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE ESQUEMA NEUM TICO G1000A99NP Tavola N A Rev 0 7105050...

Page 17: ...lan 8x6 nero L 1000 Tubo Elastolan 8x6 nero L 200 8x6 black Elastolan pipe L 1200 8x6 black Elastolan pipe L 1600 8x6 black Elastolan pipe L 1000 8x6 black Elastolan pipe L 200 Schlauch Elastolan 8x6...

Page 18: ...NTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 18 di 19 SCHEMA PNEUMATICO PNEUMATIC DIAGRAM PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE ESQUEMA NEUM TICO G800A121NP Tavola N B Rev 0 7300050...

Page 19: ...1200 Tubo Elastolan 8x6 nero L 50 V8 union 8x6 black rilsan pipe L 100 8x6 black Elastolan pipe L 1000 8x6 black Elastolan pipe L 1200 8x6 black Elastolan pipe L 50 V Verbindung 8 Rilsan Schlauch 8x6...

Page 20: ...HE IDENTIFICATION OF PARTS TO BE REPLACED THE REPLACEMENT MUST BE CARRIED OUT PROFESSIONALLY QUALIFIED PER SONNEL DIE ZEICHNUNGEN DIENEN NUR ZUR IDENTIFIZIERUNG DER ERSATZTEILE DIE ERSETZUNG MUSS DURC...

Page 21: ...LLEVATORE LATERALE LATERAL LIFTING DEVICE KIT SEITLICHHUBVORRICHTUNGSET KIT SOUL VATEUR LATERAL KIT LEVANTADOR LATERAL Tavola N 3 Rev 0____ 730094750 5 GRUPPO MONTAGGIO SOLLEVATORE LATERALE LATERAL LI...

Page 22: ...STE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 3 di 6 G1000A99NP G800A121NP SOLLEVATORE LATERALE LATERAL LIFTING DEVICE SEITLICHHUBVORRICHTUNG SOUL VATEUR LATERAL LEVANTADOR LATERAL Tavola N 1 Rev...

Page 23: ...DES PIECES DETACHEES LISTA DE PIEZAS Pag 4 di 6 G1000A99NP G800A121NP KIT SOLLEVATORE LATERALE LATERAL LIFTING DEVICE KIT SEITLICHHUBVORRICHTUNGSET KIT SOUL VATEUR LATERAL KIT LEVANTADOR LATERAL Tavol...

Page 24: ...E PIEZAS Pag 5 di 6 G1000A99NP G800A121NP GRUPPO MONTAGGIO SOLLEVATORE LATERALE LATERAL LIFTING DEVICE ASSEMBLY UNIT SEITLICHHUBVORRICHTUNG MONTAGENSATZ GROUPE ASSEMBLAGE SOUL VATEUR LATERAL GRUPO MON...

Page 25: ...DES PIECES DETACHEES LISTA DE PIEZAS Pag 6 di 6 G1000A99NP G800A121NP GRUPPO PEDALE SOLLEVATORE LIFTING DEVICE PEDAL UNIT HUBVORRICHTUNG PEDALSATZ GROUPE P DAL SOUL VATEUR GRUPO PEDAL LEVANTADOR Tavo...

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