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LN-9214-00.2

AREA

AREA

AREA

AREA

AREA

Tells where

hazards may occur.

HAZARD

HAZARD

HAZARD

HAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDS

SAFEGUARDS

SAFEGUARDS

SAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Electrical

Electrical

Electrical

Electrical

Electrical
Equipment

Equipment

Equipment

Equipment

Equipment

High voltage equipment is utilized.
Arcing in areas of flammable or
combustible materials may occur.
Personnel are exposed to high
voltage during operation and
maintenance.

Protection against inadvertent
arcing that may cause a fire or
explosion is lost if safety circuits
are disabled during operation.

Frequent power supply shut-down
indicates a problem in the system
which requires correction.

An electrical arc can ignite coating
materials and cause a fire or
explosion.

The power supply, optional remote control cabinet,
and all other electrical equipment must be located
outside Class I or II, Division 1 and 2 hazardous
areas.  Refer to NFPA No. 33, 2000 Edition.

Turn the power supply OFF before working on the
equipment.

Test only in areas free of flammable or combustible
material.

Testing may require high voltage to be on, but only
as instructed.

Production should never be done with the safety
circuits disabled.

Before turning the high voltage on, make sure no
objects are within the sparking distance.

Spray Area /

Spray Area /

Spray Area /

Spray Area /

Spray Area /
High Voltage

High Voltage

High Voltage

High Voltage

High Voltage
Equipment

Equipment

Equipment

Equipment

Equipment

This is a high voltage ungrounded
device that can produce electrical
arcs capable of igniting coating
materials.

Parts being sprayed must be supported on conveyors
or hangers and be grounded.  The resistance between
the part and ground must not exceed 1 megohm.
(Reference NFPA Bulletin No. 33, 2000 Edition.)

A safe distance must be maintained between the
parts being coated and the atomizer bell.  A distance
of at least 1 inch for each 10 kV of power supply output
voltage is required at all times.

Parts must be supported so that they will not swing
and reduce the clearance specified above.

All electrically conductive objects in the spray area,
with the exception of those objects required by the
process to be at high voltage, must be grounded.

Unless specifically approved for use in hazardous
locations, the power supply and other electrical
equipment must not be used in Class I, Division 1 or
2 locations.

Digital Node Adapter - Safety

3

3

3

3

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Summary of Contents for 75584

Page 1: ...SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in s...

Page 2: ...from revision LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 to revision LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 Reasons for this change are noted under Manu...

Page 3: ...ZER MAX MODE BTW ATOMIZER MIN MODE BTW ATOMIZER MIN MODE BTR 1 3 1 3 1 3 1 3 1 3 4 5 4 5 4 5 4 5 4 5 6 8 6 8 6 8 6 8 6 8 9 14 9 14 9 14 9 14 9 14 1 2 4 4 4 5 6 7 8 9 10 11 12 13 14 14 Digital Node Ada...

Page 4: ......

Page 5: ...ce A NOTE is information relevant to the proce A NOTE is information relevant to the proce A NOTE is information relevant to the proce A NOTE is information relevant to the proce dure in progress dure...

Page 6: ...isabled during op eration Frequent power supply shutdown indicates a problem in the system requiring correction Fire extinguishing equipment must be present in the spray area and tested periodically S...

Page 7: ...quire high voltage to be on but only as instructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking dis...

Page 8: ...cifically to communicate with the proprietary protocol of the RIO serial link The central component of this block is an application specific IC ASIC which is capable of formatting the RIO information...

Page 9: ...nd slot 10 Digital Modules may be replaced by A10204 01 Discrete Modules when 74787 00S mother board is used Min Mode Min Mode Min Mode Min Mode Min Mode DGNA communicates to up to five Digital Module...

Page 10: ...Jumpers DAIF Board Jumpers DAIF Board Jumpers DAIF Board Jumpers The DAIF board is used with the Digital Node Adapter It is configured for each application by positioning jumpers E1 and E2 Figure 2b s...

Page 11: ...E1 E2 Jumpers For Use With 75119 02 Digital Modules Figure 2a E1 E2 Jumpers For Use With 75119 02 Digital Modules Figure 2b E1 E2 Jumpers For Use With 74944 100 Atomizer Modules Figure 2b E1 E2 Jumper...

Page 12: ...al Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Fi...

Page 13: ...onfigured for logical rack of PLC space The DGNA is located in slot 0 if Digital Modules are located in slots 1 5 or slot 6 if Digital Modules are located in slots 7 11 of a 74749 rack A DAIF board is...

Page 14: ...put Channel 5 Digital Output Channel 6 Digital Output Channel 7 Digital Output Channel 8 Digital Output Channel 1 Digital Output Channel 2 Digital Output Channel 3 Digital Output Channel 4 Digital Out...

Page 15: ...nel 3 Digital Output Channel 4 Digital Output Channel 5 Digital Output Channel 6 Digital Output Channel 7 Digital Output Channel 8 Digital Output Channel 1 Digital Output Channel 2 Digital Output Chan...

Page 16: ...0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0...

Page 17: ...Atomizer 4 Atomizer 5 Atomizer 6 Atomizer 7 Atomizer 8 Atomizer 9 Atomizer 10 Bell speed command 0 70 equals 0 70 000 rpm Bell speed command 0 70 equals 0 70 000 rpm Bell speed command 0 70 equals 0...

Page 18: ...atus word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm A A A A AT T T T TOMIZE...

Page 19: ...ption Possible Cause Possible Cause Possible Cause Possible Cause Possible Cause ON OFF BLINK OFF OFF Normal operation Adapternotcommunicating Adapter not controlling I O Node Adapter processor not ac...

Page 20: ...umbers Figure 11 Part Numbers Figure 11 Part Numbers Figure 11 Part Numbers Digital Node Adapter Digital AnalogInterface Board Digital AnalogCable 01and 02arefunctionallyidentical 02islabeledwith ITW...

Page 21: ...LN 9214 00 2 Digital Node Adapter Parts Identification 17 17 17 17 17 NOTES NOTES NOTES NOTES NOTES...

Page 22: ...RTS THAT HAVE FAILED BE PLACE PARTS THAT HAVE FAILED BE PLACE PARTS THAT HAVE FAILED BE CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP...

Page 23: ...K SC 100 DIBK Amyl Alcohol Butyl Cellosolve SC 150 Chlorinated Solvents Aliphatic Hydrocarbons Ketones Esters Aromatic Hydrocarbons Esters Ketones Esters Alcohols Ketones Alcohols Esters Aromatic Hydr...

Page 24: ...n 2 Zahn 2 Zahn 3 Zahn 3 Zahn 3 Zahn 3 Zahn 3 Zahn 4 Zahn 4 Zahn 4 Zahn 4 Zahn 4 Zahn 5 Zahn 5 Zahn 5 Zahn 5 Zahn 5 Sears Sears Sears Sears Sears Craftsman Cup Craftsman Cup Craftsman Cup Craftsman Cu...

Page 25: ...ithographic Lithographic Krebs Unit Krebs Unit Krebs Unit Krebs Unit Krebs Unit K U K U K U K U K U Saybolt Saybolt Saybolt Saybolt Saybolt Universal SSU Universal SSU Universal SSU Universal SSU Univ...

Page 26: ...3 fl oz 102 gal 13 1 fl oz 010 gal 1 2 fl oz 022 gal 2 8 fl oz 038 gal 4 9 fl oz 060 gal 7 6 fl oz 086 gal 11 0 fl oz 153 gal 19 6 fl oz 016 gal 2 0 fl oz 036 gal 4 6 fl oz 064 gal 8 2 fl oz 100 gal...

Page 27: ...00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 Digital Node Adapter to make the following changes 1 New drawing on front cover 2 Replace reference to NFPA 33 1995 edition with 2000 edition 3 Updated War...

Page 28: ...hone 800 626 3565 Fax 419 470 2040 Industrial Systems Telephone 800 233 3366 Fax 419 470 2071 Ransburg Guns Telephone 800 233 3366 Fax 419 470 2071 T T T T Technical Support Representative will direct...

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