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LN-9214-00.2

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

Digital Node Adapter - Safety

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any
ITW Ransburg electrostatic coating system,
read and understand all of the technical and
safety literature for your ITW Ransburg prod-
ucts.  This manual  contains information that is
important for you to know and understand.  This
information relates to USER SAFETY and PRE-
VENTING EQUIPMENT PROBLEMS.  To help
you recognize this information, we use the fol-
lowing symbols.  Please pay particular attention
to these sections.

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you

A WARNING! states information to alert you
to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injury
if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

if instructions are not followed.

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tells
how to prevent damage to equipment or

how to prevent damage to equipment or

how to prevent damage to equipment or

how to prevent damage to equipment or

how to prevent damage to equipment or
how to avoid a situation that might cause

how to avoid a situation that might cause

how to avoid a situation that might cause

how to avoid a situation that might cause

how to avoid a situation that might cause
minor injury.

minor injury.

minor injury.

minor injury.

minor injury.

A NOTE is information relevant to the proce-

A NOTE is information relevant to the proce-

A NOTE is information relevant to the proce-

A NOTE is information relevant to the proce-

A NOTE is information relevant to the proce-
dure in progress.

dure in progress.

dure in progress.

dure in progress.

dure in progress.

While this manual lists standard specifications
and service procedures, some minor deviations
may be found between this literature and your
equipment.  Differences in local codes and plant
requirements, material delivery requirements,
etc., make such variations inevitable.  Compare
this manual with your system installation draw-
ings and appropriate ITW Ransburg equipment
manuals to reconcile such differences.

Careful study and continued use of this manual
will provide a better understanding of the equip-
ment and process, resulting in more efficient op-
eration, longer trouble-free service and faster,
easier troubleshooting.  If you do not have the
manuals and safety literature for your Ransburg
system, contact your local ITW Ransburg rep-
resentative or ITW Ransburg.

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The user MUST

MUST

MUST

MUST

MUST read and be familiar

with the Safety Section in this manual and
the ITW Ransburg safety literature therein
identified.

>

 

This manual MUST

MUST

MUST

MUST

MUST be read and thorough-

ly understood by ALL

ALL

ALL

ALL

ALL personnel who oper-

ate, clean or maintain this equipment!  Spe-
cial care should be taken to ensure that the
WARNINGS

WARNINGS

WARNINGS

WARNINGS

WARNINGS and safety requirements for
operating and servicing the equipment are
followed.  The user should be aware of and
adhere to ALL

ALL

ALL

ALL

ALL local building and fire codes

and ordinances as well as NFPA 33 SAFE-

NFPA 33 SAFE-

NFPA 33 SAFE-

NFPA 33 SAFE-

NFPA 33 SAFE-

TY STANDARD, 2000 EDITION, 

TY STANDARD, 2000 EDITION, 

TY STANDARD, 2000 EDITION, 

TY STANDARD, 2000 EDITION, 

TY STANDARD, 2000 EDITION, prior
to installing, operating, and/or servicing this
equipment.

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The hazards shown on the following page

may occur during the normal use of this
equipment.  Please read the hazard chart
beginning on page 2.

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

!!!!!

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

W A R N I N G

!!!!!

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Summary of Contents for 75584

Page 1: ...SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in s...

Page 2: ...from revision LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 to revision LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 LN 9214 00 2 Reasons for this change are noted under Manu...

Page 3: ...ZER MAX MODE BTW ATOMIZER MIN MODE BTW ATOMIZER MIN MODE BTR 1 3 1 3 1 3 1 3 1 3 4 5 4 5 4 5 4 5 4 5 6 8 6 8 6 8 6 8 6 8 9 14 9 14 9 14 9 14 9 14 1 2 4 4 4 5 6 7 8 9 10 11 12 13 14 14 Digital Node Ada...

Page 4: ......

Page 5: ...ce A NOTE is information relevant to the proce A NOTE is information relevant to the proce A NOTE is information relevant to the proce A NOTE is information relevant to the proce dure in progress dure...

Page 6: ...isabled during op eration Frequent power supply shutdown indicates a problem in the system requiring correction Fire extinguishing equipment must be present in the spray area and tested periodically S...

Page 7: ...quire high voltage to be on but only as instructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking dis...

Page 8: ...cifically to communicate with the proprietary protocol of the RIO serial link The central component of this block is an application specific IC ASIC which is capable of formatting the RIO information...

Page 9: ...nd slot 10 Digital Modules may be replaced by A10204 01 Discrete Modules when 74787 00S mother board is used Min Mode Min Mode Min Mode Min Mode Min Mode DGNA communicates to up to five Digital Module...

Page 10: ...Jumpers DAIF Board Jumpers DAIF Board Jumpers DAIF Board Jumpers The DAIF board is used with the Digital Node Adapter It is configured for each application by positioning jumpers E1 and E2 Figure 2b s...

Page 11: ...E1 E2 Jumpers For Use With 75119 02 Digital Modules Figure 2a E1 E2 Jumpers For Use With 75119 02 Digital Modules Figure 2b E1 E2 Jumpers For Use With 74944 100 Atomizer Modules Figure 2b E1 E2 Jumper...

Page 12: ...al Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Figure 3 Digital Node Adapter Module Switch Settings Fi...

Page 13: ...onfigured for logical rack of PLC space The DGNA is located in slot 0 if Digital Modules are located in slots 1 5 or slot 6 if Digital Modules are located in slots 7 11 of a 74749 rack A DAIF board is...

Page 14: ...put Channel 5 Digital Output Channel 6 Digital Output Channel 7 Digital Output Channel 8 Digital Output Channel 1 Digital Output Channel 2 Digital Output Channel 3 Digital Output Channel 4 Digital Out...

Page 15: ...nel 3 Digital Output Channel 4 Digital Output Channel 5 Digital Output Channel 6 Digital Output Channel 7 Digital Output Channel 8 Digital Output Channel 1 Digital Output Channel 2 Digital Output Chan...

Page 16: ...0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0...

Page 17: ...Atomizer 4 Atomizer 5 Atomizer 6 Atomizer 7 Atomizer 8 Atomizer 9 Atomizer 10 Bell speed command 0 70 equals 0 70 000 rpm Bell speed command 0 70 equals 0 70 000 rpm Bell speed command 0 70 equals 0...

Page 18: ...atus word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm Module status word Drive pressure 0 255 equals 0 100 psi Bell speed 0 70 equals 0 70 000 rpm A A A A AT T T T TOMIZE...

Page 19: ...ption Possible Cause Possible Cause Possible Cause Possible Cause Possible Cause ON OFF BLINK OFF OFF Normal operation Adapternotcommunicating Adapter not controlling I O Node Adapter processor not ac...

Page 20: ...umbers Figure 11 Part Numbers Figure 11 Part Numbers Figure 11 Part Numbers Digital Node Adapter Digital AnalogInterface Board Digital AnalogCable 01and 02arefunctionallyidentical 02islabeledwith ITW...

Page 21: ...LN 9214 00 2 Digital Node Adapter Parts Identification 17 17 17 17 17 NOTES NOTES NOTES NOTES NOTES...

Page 22: ...RTS THAT HAVE FAILED BE PLACE PARTS THAT HAVE FAILED BE PLACE PARTS THAT HAVE FAILED BE CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP CAUSE OF FAULTY WORKMANSHIP...

Page 23: ...K SC 100 DIBK Amyl Alcohol Butyl Cellosolve SC 150 Chlorinated Solvents Aliphatic Hydrocarbons Ketones Esters Aromatic Hydrocarbons Esters Ketones Esters Alcohols Ketones Alcohols Esters Aromatic Hydr...

Page 24: ...n 2 Zahn 2 Zahn 3 Zahn 3 Zahn 3 Zahn 3 Zahn 3 Zahn 4 Zahn 4 Zahn 4 Zahn 4 Zahn 4 Zahn 5 Zahn 5 Zahn 5 Zahn 5 Zahn 5 Sears Sears Sears Sears Sears Craftsman Cup Craftsman Cup Craftsman Cup Craftsman Cu...

Page 25: ...ithographic Lithographic Krebs Unit Krebs Unit Krebs Unit Krebs Unit Krebs Unit K U K U K U K U K U Saybolt Saybolt Saybolt Saybolt Saybolt Universal SSU Universal SSU Universal SSU Universal SSU Univ...

Page 26: ...3 fl oz 102 gal 13 1 fl oz 010 gal 1 2 fl oz 022 gal 2 8 fl oz 038 gal 4 9 fl oz 060 gal 7 6 fl oz 086 gal 11 0 fl oz 153 gal 19 6 fl oz 016 gal 2 0 fl oz 036 gal 4 6 fl oz 064 gal 8 2 fl oz 100 gal...

Page 27: ...00 1 LN 9214 00 1 LN 9214 00 1 LN 9214 00 1 Digital Node Adapter to make the following changes 1 New drawing on front cover 2 Replace reference to NFPA 33 1995 edition with 2000 edition 3 Updated War...

Page 28: ...hone 800 626 3565 Fax 419 470 2040 Industrial Systems Telephone 800 233 3366 Fax 419 470 2071 Ransburg Guns Telephone 800 233 3366 Fax 419 470 2071 T T T T Technical Support Representative will direct...

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