09/11/2018
RANS S-21 OUTBOUND
TEXT MANUAL
139
6.
Transfer drill #40 through Door Trim into outboard side of Door Frame. Cleco as
you go. Final size #40 holes to #30.
7.
Trim forward and lower end of Lower Door Trim to match FWD Door Trim.
8.
The upper side of the FWD and AFT Trim should be flush with the top of the
Door Frame. Mark and trim excess material from each Trim Strip as required.
9.
Trim lower end of AFT Trim to be flush with Lower Trim.
10.
Transfer drill #40 where the Trim pieces overlap each other and cleco.
11.
Remove Trim and set aside.
IMPORTANT:
Do
NOT
remove protective layer on Lexan until after final
assembly.
12.
Place Lower Lexan on Door Frame. Position lower and aft edges flush to bottom
and aft edge of lower door frame tube. The notch should line up close to the
bend in the tube. Clamp in place. Use a felt-tip marker and mark on the Lexan
protective layer around inside and outside of the Door Frame. Peel back the top
layer of protective layer only past the holes in the frame. Transfer drill #30
through Lexan. Cleco as you go.
13.
Trim edges to door frame. Mark and trim upper edge to center of door bow tube.
Refer to
FIGURE 10H-13
.Position Upper Door Lexan on Door Frame flush with
top of door frame at FWD and AFT edges. Refer to
FIGURE 10H-14
. Center
upper Lexan front to back. Clamp in place. Use a felt-tip marker and mark on the
Lexan protective layer around inside and outside of the Door Frame. Peel back
the top layer only past the holes in the frame. Transfer drill #30 through Lexan.
Cleco as you go.
14. Trim to outer edge of door frame. Mark and trim lower edge to center of door bow
tube.
15.
Remove Lexan from Door Frame and trim to outside mark to match outside
perimeter of Door Frame. Remove protective film, on both sides, from perimeter
to inside mark.
NOTE:
Do
NOT
cut the protective layer while it is adhered to Lexan, rather
lift edge of protective layer and trim to marked line with a razor knife.
16.
Reposition Lexan on Door Frame. Clamp in place. Locate #30 holes in Door
Frame and match drill through Lexan. Cleco as you drill. Remove Lexan and drill
holes in Lexan parts only to #27 drill size and carefully debur. Refer to
FIGURE
10H-17
. The slightly larger hole will allow the rivet to expand, when pulled, and
not place undue stress on the Lexan.
NOTE:
Several places will not be drilled to the larger size.
