Randkar X Air F Assembly Manual Download

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ASSEMBLY MANUAL XAIR F July, 21, 2009

MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 1 / 84

©Randkar 2009

Prohibited reproduction

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ASSEMBLY MANUAL

MANUEL DE MONTAGE

***

X AIR « F »

RAND KAR s.a.r.l

RAJ HAMSA ULTRALIGHTS PVT LTD

Canal de la Martinière - 44320 FROSSAY - FRANCE

Téléphone:

+ 33. (0)2.40.64.21.66

Fax:

+ 33. (0)2.40.64.15.22

Http://www.randkar.fr

Email: [email protected]

KIT N°

Summary of Contents for X Air F

Page 1: ...kar 2009 Prohibited reproduction Reproduction interdite ASSEMBLY MANUAL MANUEL DE MONTAGE X AIR F RAND KAR s a r l RAJ HAMSA ULTRALIGHTS PVT LTD Canal de la Martini re 44320 FROSSAY FRANCE T l phone 3...

Page 2: ...ny criticism or suggestions sent by mail they help us improve the quality of our product and service Thank you for writing We wish you a pleasant easy assembly and many enjoyable flights A few tips fr...

Page 3: ...randkar fr Vous pouvez egalement vous inscrire au groupe de discussion d di l X AIR sur internet en ang lais http www egroups com group X Air_Ultralight_Aircraft N h sitez pas nous faire part de vos c...

Page 4: ...OPTION DOORS Page 70 OPTION FOURNALES SHOCK ABSORBERS Page 72 OPTION WHEEL SPATS Page 73 OPTION WING TANK Page76 ELECTRIC WIRING Page 76 80 CABLES Page 81 WARRANTY FORM Page 82 A MONTAGE DE LA CELLULE...

Page 5: ...nit 211 on the ground and insert all the tubes making up the cockpit 239 240 242 A1C A MONTAGE DE LA CELLULE Pour moteur Jabiru A 1 la pose d un moteur Jabiru sur l X AIR F n cessite quelques adaptati...

Page 6: ...ert and thighten the 6mm bolt VC06082 Drill the 8 mm vertical hole through the keel Insert and tighten the 8 mm bolts VC08020 A 2 Assembler la quille partie avant 201 avec la partie arri re 202 suivan...

Page 7: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 7 84 Randkar 2009 Prohibited reproduction Reproduction interdite B A2 C A2 D A2 E A2 A2A Jabiru...

Page 8: ...l the holes and fit the tubes Positionner les tubes 238 en les fixant sur la cellule dans leur parie basse la partie droite la plus longue en bas Pr senter leur partie haute contre le support moteur e...

Page 9: ...ety belts there is one right and one left Place unit 211 on the ground and insert all the tubes making up the cockpit 239 240 242 A1C A 1 la pose d un moteur Rotax 912 sur l X AIR F n cessite quelques...

Page 10: ...gh the keel insert and thighten the 6mm bolst Drill the 8 mm vertical hole through the keel Insert and tighten the 8 mm bolt A 2 Assembler la quille partie avant 201 avec la partie arri re 202 suivant...

Page 11: ...heir housing on the engine bracket A2A Mark the holes on tubes 238 on each side Remove the tubes 238 Drill the tubes 238 Install the tubes 238 on the frame Don t tighten the bolts yet Presenter les tu...

Page 12: ...e unit 211 on the ground and insert all the tubes making up the cockpit 238 the longer straight part up 239 240 242 Place all screws without tightening A MONTAGE DE LA CELLULE Pour moteur Rotax 503 58...

Page 13: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 13 84 Randkar 2009 Prohibited reproduction Reproduction interdite A1A...

Page 14: ...king place keel on the cockpit assembly pop rivets are in bag N 247 Mount the ailerons cable kit A2C and A2E The cables are crossed behind the seats A 2 Assembler la quille partie avant 201 avec la pa...

Page 15: ...be 208 the one with the gas ket over the otherone it will be located outside of the windscreen Assemble nosewheel tube 208 with its bellcrank 209 and the fork 210 Align bellcrank 209 to the fork 210 D...

Page 16: ...tie tubes 241 between bottom of the cockpit assembly and aft section of keel Caution 2 different tubes one for right side one for left side Assemble control flap assembly n 262 on the keel A6B A 5 At...

Page 17: ...eys with the red sign must be down Apply silicone lubricant on the bearins 160052 159052 and 158180 A 7 Poser l axe principal de la structure sur deux tr teaux Poser le train arri re jambe de train 21...

Page 18: ...the floorboard on the tubes 242 Place big plastic clamps holding the floor to the main tube without tightening A 8 Poser le plancher pr assembl 250 sur la structure Le plancher se fixe l avant avec le...

Page 19: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 19 84 Randkar 2009 Prohibited reproduction Reproduction interdite A A8 B A8 E A8 F A8 D A8 A8G A8C...

Page 20: ...ht A10 Install gear drag tubes 214 careful oneright oneleft without tighten ing the nuts they will have to be removed before fairing is installed A9 Poser les biellettes de direction ainsi que les c b...

Page 21: ...ll main gear wheels Grease the wheels axels and don t forget to glue the screws in the wheel axle with loctite Install brake cables and sheaths bag 228 A11 Montage des roues Graisser les axes de roues...

Page 22: ...3 holes allow an adjustment depending of the pilot s size Install elevator tube 207 Torque the bolts to allow a free movement of controls A 12 Monter le tube de commande de profondeur 217 Les 3 trous...

Page 23: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 23 84 Randkar 2009 Prohibited reproduction Reproduction interdite B A12 C A12 A A12...

Page 24: ...seat tube assembly 212 do not tighten See next page for tall pilots Attach elevator limiting cable to center screw on tube 212 A 13 Monter le tube de si ge assembl 212 Ne pas bloquer les crous Voir pa...

Page 25: ...nt side by removing of one of the nuts of each fork connect ing rod Put a extra shackle to extend the rudder cables to the pedals ASTUCE POUR LES PILOTES DE GRANDE TAILLE Le tube de si ge 112 se monte...

Page 26: ...ag n 257 MAPS POCKET Underneath the right hand seat is a great place for stor ing maps etc first block up the rear gap with a bit of foam Armaflex or similar to stop them sliding backwards into the fa...

Page 27: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 27 84 Randkar 2009 Prohibited reproduction Reproduction interdite...

Page 28: ...ng A 15 Rincer les r servoirs 224 l essence V rifier que le tuyau m tallique de sortie est propre et exempt de toute trace de r sine Poser les r servoirs les raccorder ensemble avec la durite de 25 qu...

Page 29: ...a fuel hose connec tion for draining the tanks without opening the fuselage cover ASTUCE DE MONTAGE PURGE DE R SERVOIR Accessible de l ext rieur du fuselage A16A A16 1 CLAPET ANTI RETOUR ONE WAY VALV...

Page 30: ...tainless steel plates and the hinge at bottom of tube 219 Check the hinges are tightened Let the two parts of the stabilizer hang for the moment B MONTAGE GOUVERNES ARRI RE B 1 Montage de la d rive Me...

Page 31: ...stainless steel U bracket and make a chamfer on the tips of leading and trailing edge stab tubes B 2 Montage de l empennage horizontal 252 Si vous envisager de transporter la machine sur une remorque...

Page 32: ...sser sa libert de mou vement la gouverne S curiser les vis d articulation avec les anneaux bris s pr vus cet effet Fixer et r gler les biellettes de direction ainsi que les c bles de la gouverne de di...

Page 33: ...B 4 Install elevators 231 Tighten the nut in moderation to keep free the move ment and Secure the screw axles with the little rings B 4 Montage des gouvernes de profondeur 231 Serrer les vis d articu...

Page 34: ...1 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 34 84 Randkar 2009 Prohibited reproduction Reproduction interdite B 5 Install elevator control fork 218 B 5 Montage de la fourche de commande de pr...

Page 35: ...onnect these cables to the trim at this point Cable turns 2 1 2 laps around the pulley and is fitted with a screw B6A B 6 Pose des gaines et c bles de commande de trim 226 sur le tube de commande de p...

Page 36: ...LY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 36 84 Randkar 2009 Prohibited reproduction Reproduction interdite B 7 Install the cut out B 7 Installer le coupe circuit B7...

Page 37: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 37 84 Randkar 2009 Prohibited reproduction Reproduction interdite...

Page 38: ...he main axle so it does not rest on the wheels Take off gear drag tubes 214 Take off front fork 210 C ASSEMBLAGE DE L ENSEMBLE CAR NAGE TABLEAU DE BORD PARE BRISE Op ration d licate entre toutes et ne...

Page 39: ...determine the shape and rigid ity of the fairing and Lexan windshield which are both very flexible C 3 Maintenez l arri re du car nage dans cette position l aide d une sangle Attacher temporairement...

Page 40: ...Do not tighten the nuts Place the rubber support around the openings that let the forward cabin tubes through the windshield C 5 Positionner l ensemble dans la machine en centrant la casquette de tabl...

Page 41: ...rting from the top then the bottom one Re position the dashboard hood and the fairing so that the holes are aligned Drill and screw Place rear part of windshield in position drill and screw Position p...

Page 42: ...tall the joysticks C 10 Serrer les boulons de fixation avant du car nage ceux qui fixent en m me temps les palonniers C 11 D pose face avant du tableau de bord Poser le circuit lectrique Effectuer les...

Page 43: ...kar 2009 Prohibited reproduction Reproduction interdite DASH Suggested layout of the instrument panel TABLEAU DE BORD Proposition de positionnement du pack instrument DASH Suggested layout of the inst...

Page 44: ...andkar 2009 Prohibited reproduction Reproduction interdite D AFTER FAIRING D1 Position transverse braces on the rear side of the fuselage D1A D FUSELAGE D1 poser les tubes d armature lat raux et inf r...

Page 45: ...tion the lower longitudinal side braces 223065B All these tubes must be lightly curved to the outside 15 to 20 mm D2 poser les tubes d armature longitudinaux lat raux 223065S les tubes sup rieurs doiv...

Page 46: ...ness of tanks and gas hoses Run one last check of the rudder cables routing caution they must cross and aileron cables D3 Poser les tubes d armature transversaux lat raux et inf rieurs 223065C Poser l...

Page 47: ...of 2000 mm for below D4 Poser la batterie et ses c bles si d marreur lectrique support batterie non fourni dans le kit Maintenant vous pouvez entoiler le fuselage arri re Mettre la toile sur le fusel...

Page 48: ...bellcrank handle forward the trim plate should go up D6 Fit the rectangular piece of sail 236234 on the side of each seat Link them together with a string D 5 Connecter les c bles de direction sur la...

Page 49: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 49 84 Randkar 2009 Prohibited reproduction Reproduction interdite...

Page 50: ...e tip of the trailing edge Assemble the two parts of the leading edge 203 203001B Install the short compression tube 203002 on the leading edge E MONTAGE DES AILES E 1 V rifier que les longueurs des c...

Page 51: ...ned upper surface up the 2 cables must path over the wing compression tube and cable 204215 must path over cable 204214 E 3 Introduire le saumon dans son logement dans le bord de fuite E3A puis son au...

Page 52: ...needed to bring the leading edge forward Attach the forward strut to the leading edge E5D Attach the backward strut to the trailing edge E5E E5B E5C E5D E5E E 5 Installer les ailes sur l appareil Deux...

Page 53: ...e of a twist check on an XairF already mounted it is necessary to remove the upper surface battens before to operate E 6 V rifier que le vrillage est identique sur les deux ailes de la mani re suivant...

Page 54: ...L DE MONTAGE XAIR F 21 Juillet 2009 Page 54 84 Randkar 2009 Prohibited reproduction Reproduction interdite B F1 F ASSEMBLING THE AILERONS AND THE FLAPS F 1 Assemble the flaps F MONTAGE DES AILERONS ET...

Page 55: ...ndkar 2009 Prohibited reproduction Reproduction interdite F2A F2B F 2 Assemble the ailerons Note aileron fabric is glued on one side of the aileron position this side as lower surface F 2 Poser les ai...

Page 56: ...3E Fit them with the hose sleeve on the compression bar F3F and F3C and on the keel F3E F3C F3E F3F F3B F3 Installer les c bles d aileron 234218 Ils passent dans la poulie sup rieure F3B Les connecter...

Page 57: ...pas coinc s au niveau de l axe de rotation sur la colonne de profondeur les boulons d axe doivent tre libres Connecter les volets la fourche de commande et regler les rotules de fa on ce que l incide...

Page 58: ...ody at this time and slide the sail cloth on the wing frame F5 Install the jumper struts Caution right and left parts are different F4 Deconnecter les volets Deconnecter les c bles d ailerons de leurs...

Page 59: ...one alternately on each wing Tension will be checked and remade after some hours flying 220067E1 220067i1 220067E2 12 220067i2 12 F6B UPPER SURFACE TENSION BATTEN LATTE TENSION EXTRADOS LOWER SURFACE...

Page 60: ...staller les toiles de liaison intrados et extrados entre les ailes F7 F8 Install the ailerons and connect their control cables Install flaps and connect to their control fork Secure the screw that fit...

Page 61: ...eproduction interdite F9 Install Pitot or Venturi tube F9 Installer le tube Pitot ou Venturi F9 A F10 Some pleats of the fabric can be removed by using a hot air gun take care not burning the fabric F...

Page 62: ...ngine support see drawing G1 Rotax JABIRU engine The aluminium washers that fit the engine on its support are drilled at 6 35mm diameter drill them at 8mm diameter G1 Moteur ROTAX D poser les platines...

Page 63: ...moteur Jabiru qui fait que le r gime moteur augmente en cas de rupture de c ble d acc l rateur l inverse des Rotax ou le r gime d cro t impose une fixation particu li re du c ble sur le levier voir p...

Page 64: ...fter the first trial flights if necessary 5 The rudder First of all and once again because this bears repeating make sure that THE RUDDER CABLES ARE CROSSED The cables will be under slight tension whe...

Page 65: ...gives the right responses this is nothing but vital common sense it is no fun to find out during your first fly around that the rudder cables have not been crossed Some pilots never got over the surpr...

Page 66: ...que Les C BLES de DIRECTION sont CROISES Les c bles seront l g rement tendus lorsque le gouvernail est dans l axe de l avion le mou dans les autres positions est normal Lorsque les palonniers sont en...

Page 67: ...n en sont pas revenus Il est donc indispensable d effectuer tous les contr les suivants Manche arri re l vateur en haut Manche avant l vateur en bas Manche gauche aileron gauche en haut et aileron dr...

Page 68: ...en vue d un transport sur remorque ou d un stockage dans un local r duit est une op ration simple n cessitant deux personnes et une petite heure Il est recommand de proc der de la mani re suivante Dan...

Page 69: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 69 84 Randkar 2009 Prohibited reproduction Reproduction interdite...

Page 70: ...e 3 holes of 6 mm in the higher panel corresponding to the correct posi tion of the door Before boring be sure that there is a space from 3 to 5 mm between the door and the windshield frame to avoid a...

Page 71: ...s de 6 mm dans le panneau sup rieur corres pondant aux axes lisses de liaison Avant de per cer soyez s r qu il y a un espace de 3 5 mm entre les portes et le pare brise de fa on ce qu elles ne se coin...

Page 72: ...fix it according to drawing below To repeat the operation with the second shock absorber Weight Standard shock absorber 1 5 kg each Weight Fournales shock absorber 0 9 kg each pressure 40 bars OPTION...

Page 73: ...luminium spacer 199003 and is screwed glued in the wheel shaft A safety wire that maintained with a washer secures the screw see 199 2 OPTION CARENAGES DE ROUES Le car nage de roue 199001 se fixe cot...

Page 74: ...NUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 74 84 Randkar 2009 Prohibited reproduction Reproduction interdite OPTION RESERVOIR D AILE SUR X AIR F WING TANK ON X AIR F TAP RO...

Page 75: ...uction interdite Certains reservoirs de X Air F ne possedent pas l embout d entr e de connection pour le reservoir suppl mentaire dans ce cas utiliser un T de derivation connect sur l event du reservo...

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Page 81: ...AILERON X1 234219B AILERON RETURN CABLE CABLE RETOUR AILERON X1 234219A AILERON RETURN CABLE CABLE DE DIRECTION X2 234217 RUDDER CABLE CABLES Xair F CABLE D AILE X2 203214 WING CABLE CABLE DE DEBATTE...

Page 82: ...rer s agreement shall void the warranty The user must be a licensed Ultralight pilot Rand Kar Sarl cannot be held responsible for any incidents or accidents caused by improper assem bly or reckless us...

Page 83: ...u r paration effectu es sans l autorisation crite du cons tructeur sous peine d annuler la garantie Il reconna t tre en possession d une licence d U L M La Soci t RAND KAR ne pourra tre tenue pour res...

Page 84: ...ASSEMBLY MANUAL XAIR F July 21 2009 MANUEL DE MONTAGE XAIR F 21 Juillet 2009 Page 84 84 Randkar 2009 Prohibited reproduction Reproduction interdite...

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