R.P.S. Corporation XR 2010 Page 1 Operator'S Manual Download

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Operator Manual

Model

2010 Version 1.0

R.P.S. Corporation

Phone: 1-800-634-4060

Mailing: P.O. Box 368 Fax: 1-866-901-3335
Racine, Wi. 53401
Shipping: 1711 South st.
Racine, Wi. 53404

Summary of Contents for XR 2010

Page 1: ...s e i r e S Operator Manual Model 2010 Version 1 0 R P S Corporation Phone 1 800 634 4060 Mailing P O Box 368 Fax 1 866 901 3335 Racine Wi 53401 Shipping 1711 South st Racine Wi 53404...

Page 2: ...nal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative mainte...

Page 3: ...Some of these exceptions are 1 Any Brooms Brushes Pads or Pad Drivers including Center Clip Retainers 2 Floor Seals Wipers Splash Curtains Squeegees or Gaskets 3 Filters Dust Collection Bags or Scree...

Page 4: ...batteries Side broom system Overhead guard HD Side doors On board Soap Spray hose Vac wand Diffuser exhaust bar Stainless steel recovery tank Stainless steel solution tank Industrial battery Removabl...

Page 5: ...ate zip _____________________________________________________________ Phone number _____________________________________________________________ To register for warranty fax your warranty registration...

Page 6: ...proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter empting out the debri...

Page 7: ...Up to 7 hours Charger 110v 60 Hz auto 36 v 36 amp 36 v 36 amp SOLUTION SYSTEM Solution Tank Capacity 68 gallons 68 gallons Solution Flow Rate 0 1 5 gal min 0 1 5 gal min Solution Filter Stainless Inli...

Page 8: ...k Model 40 Cyl 40 Disk Model 46 Disk 46 Cyl Gum Rubber blade kit Linatex blade kit Complete squeegee assemblies 46 squeegee Standard N A N A 360 770 G 360 770 L 360 7180 53 squeegee Optional Standard...

Page 9: ...unit Unless trained and authorized Unless operator manual is read and understood If unit is not in proper operating condition Outdoors or exposed to rain For picking up hazardous materials dust On su...

Page 10: ...ing Do not attempt to push or pull the machine without first manually overiding the parking brake and disconnecting both leads to the traction motor See page 21 for pictures Warning Always use the cha...

Page 11: ...GE 7 Machine Controls and Features 1 2 3 4 5 6 19 20 23 17 18 21 24 28 29 30 32 31 26 25 27 26 8 7 9 10 11 12 13 14 16 15 37 33 34 35 36 39 40 38 43 41 46 44 42 45 47 56 48 51 53 49 50 54 55 52 57 58...

Page 12: ...to tank 26 Tie down points Location for tie down straps during transport 27 Squeegee rollers Help protect the squeegee 28 Rear Tire Solid Tire 29 Adjustable cylindrical deck side Wipers Controls wate...

Page 13: ...ransport hour meter Tells you the total hours the drive system has been used 8 Error warning symbol Indicates when there has been a diagnostic code error 9 Diagnostic code When the machine has detecte...

Page 14: ...tery cables are connected A standard machine is equipped with 6 6 volt deep cycle 325 ah batteries which form a 36 volt system Maximum battery dimensions are 7 1 8 W x 12 1 4 L x 13 1 4 H 6 Verify tha...

Page 15: ...squeegee and loosen the 4 knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and reinstall Replacing or Rotate Squeegee Blades For safety before leaving...

Page 16: ...See picture to the left 3 This squeegee is adjusted just right with good deflection across the entire rear blade See picture to the left 4 To adjust the squeegee trail wheels first loosen locking nut...

Page 17: ...wers the rear of the scrubdeck Measure Retighten See picture to the left Leveling Cylindrical Scrubdeck 1 Drive machine to a flat level surface and turn machine off 2 Raise the deck off the floor 3 Me...

Page 18: ...uds to access scrub deck See picture to the left 4 Attach pads to pad drivers before connecting pad drivers to motor hub See picture to the left 5 Attach brushes or pads to motor hubs squeeze the scis...

Page 19: ...rear See picture to the left 2 To adjust shrouds loosen knobs A and remove shroud See picture to the left 3 Spin the RED shroud support B up or down to get adjustments See picture to the left 4 Once...

Page 20: ...To adjust the side wipers first loosen the locking nut A then turn the adjusting screw B in to raise or out to lower the height of the side wiper blade The spring C provides tension during adjustment...

Page 21: ...ess steel inline filter IV Solution Flow Valve 2 To clean filter A close gate valve B See pictures to the left below 3 Unscrew clear lid C remove stainless steel screen D rinse screen See pictures abo...

Page 22: ...ssive current circuit breaker B 50 amps may blow to prevent damage If this occurs contact your service agent 4 Vac switch C is set to engage at 45 50 of lift 5 If foam or water gets past the recovery...

Page 23: ...n activates the solution vacuum and brushes simultaneously Operation Pre cleaning check list Read and understand the safety section on page 5 and 6 before operating machine 1 Check battery condition g...

Page 24: ...k up alarm may sound and your reverse speed is set to roughly 70 of forward 7 To stop the machine let off of the foot pedal and the machine will stop automatically Not shown Vac Only Scrubbing Steps s...

Page 25: ...hes every week 6 Stay clear of objects protruding from the floor such as sockets grates for they will damage the pads and squeegee blades 7 During brief stops you should turn everything off the brushe...

Page 26: ...the cap back on and place hose back on hook Drain Solution Tank To drain left over cleaning solution from the solution tank perform the following steps 1 Pull the clear sight tube drain hose A off ba...

Page 27: ...he ball is also clean and moves freely 3 To remove the float shut off remove the white clamp 3 grasp the screen with one hand and pull down to remove 4 Screens gaskets and shutoff balls must be in pla...

Page 28: ...ect the grey charger plug into the battery charging port A located on the seat pedestal 7 The charger will automatically begin charging and automatically shut off when fully charged Check gauge 8 Afte...

Page 29: ...for charging 2 Turn the machine off 3 Hinge open the tank to expose the batteries See figure 50 Caution always wear eye protection when batteries are exposed 4 Check the water level in each battery D...

Page 30: ...On Board Charger Operator Manual PAGE 26 Charge Status LED s LCD Display Main Power Switch...

Page 31: ...On Board Charger Operator Manual PAGE 27...

Page 32: ...On Board Charger Operator Manual PAGE 28...

Page 33: ...isconnect main positive lead and secure cable and remove one at a time 5 Loosen both terminals on each jumper cable and remove one at a time and place away from machine 6 Prepare a suitable site to pl...

Page 34: ...de wall of frame on each side of the machine Use 1 2 wrench to loosen locking nut See picture below 3 Turn adjustment screw B counter clockwise loosens to lower side brooms Turn screw clock wise tight...

Page 35: ...pped with non marking D tires which may have reduced traction on some floors See picture above Industrial Battery 1 Your machine may be equipped with optional Heavy Duty Industrial Battery and charger...

Page 36: ...Sol tank B Your machine may be equipped with optional stainless steel recovery tank See picture above E Your machine may be equipped with optional Stainless steel Solution tank See picture above Diffu...

Page 37: ...on the central command See picture at top of page item B 2 Detach srap hose from back of machine and squieeze handel See picture above Spray Hose Machine options 1 Detach vac hose from squeegee and a...

Page 38: ...cell of the batteries and fill as needed Always usedistilled water to refill batteries Batteries should be filled approximately 3 4 to 1 above the plates Overfilling will cause the batteries to leak...

Page 39: ...or pads and check for wear X Clean main and side squeegee blades and check for wear X Clean out recovery tank and vacuum filter X Clean and inspect flow shutoff X Clean outside of tanks and check for...

Page 40: ...ometer Reading Battery 5 Water Condition Battery 6 Hydrometer Reading Battery 6 Water Condition Clean Battery Tops Check Battery Cable and Terminal Condition NOTES BRUSH CONDITION Scrub Brush Fiber Le...

Page 41: ...witch Spray Jet Pump Hose Nozzle Strobe Light Battery Charger Connectors Battery Charger CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM Solution Filter Squeegee pivot points Knobs Scrub Deck Linkage St...

Page 42: ...tified distribution technicians However we have included the basic codes that you can usually resolve yourself 1 7601 and 7602 Error Scrub deck current over load This can occur when driving over a bum...

Page 43: ...edal 7 2C00 and 2C01 error Low voltage warning Voltage has dropped down below the minimum required to operate the machine If you wait a few minutes the batteries may come up in voltage allowing you to...

Page 44: ...ution filter clogged Solution line clogged Solution valve clogged Solution Contact local servicing dealer See charging batteries Replace battery Tighten loose cable Wait 5 minutes for auto reset Deter...

Page 45: ...ries run down Batteries still down Batteries low on water Batteries over cycled Solution Fill solution tank Rotate lever to on Turn solution switch on Remove and clean screen Contact local servicing d...

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R.P.S. Corporation XR 2010, Operator'S Manual

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