Quickie Groove Technical & Service Manual Download Page 28

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POWER BASE SECTION

Groove Free Wheel Assembly

Engaged

Push in - Rotate down

Free Wheeling

Fig 1.40

Fig 1.41

Fig 1.42

12”

1 1/4”

3/8”

5 3/4”

ROD FASTENING NUT

COMPENSATOR ASSEMBLY

ROD END

BALL JOINT

COG RELEASE ROD

7/16”

8 THREAD ENGAGEMENT

Pre-Assembly:

Thread Rod Fastening Nut and Rod End to the Cog Release Rod – turn about 7 Full turns.

Tighten Rod Fastening Nut snugly.

Do the same for other end of rod, thread nut and Compensator Assembly. Do not over-tighten at this time.

Set the distance between the fastening nuts to be approximately 5 ¾ inch (5.7 inch).

Add Ball Joint assembly to Compensator and thread another fastening nut but keep it loose at this time

Set the distance to be approximately 3/8 inch (.35 in) between fastening nut and Compensator.

Final Assembly:

The Motor Should be Set in “DRIVE Mode” position before installing the COG.

Make sure that the Cog Release Rod Handle is Parallel with the Chassis Tube Pointing towards casters.

Fasten the Cog Release Rod assembly to the Motor Lever and Cog Release handle assembly.

Add Batteries and any additional parts to system (Ex. Seating System) to add weight for proper adjustment

Note: Further adjustment is available via the Compensator thread if required.
Now adjust the Compensator thread until slop on Cog release Rod side is gone.

Dis-engage and try to push wheel for any gear noise, adjust more if necessary.

Try a couple more times to ensure “Drive” and “Free Wheel” operation are working properly –

nish with

tightening all fasteners securely.

Fig 1.43

Summary of Contents for Groove

Page 1: ......

Page 2: ...2 2006 Sunrise Medical ...

Page 3: ...ment 100 Shear CRS Replacement and Adjustment 101 Acronyms for Delphi 103 APPENDIX A RHYTHM 2009 WITH PG DRIVES 0 1 INTRODUCTION Introduction 4 Tools Required 4 Diagnostics Chart 6 Basic Setup 7 Multimeter Tutorial 8 The Multimeter 8 The Probes 8 The Ports 8 Symbols 9 Health and Safety 10 Good Working Practices 10 Battery Safety 10 Battery Chargers 11 EMI Warnings 11 Electro Static Discharge 13 PO...

Page 4: ... Working knowledge and expertise in the servicing of this product should not carry out troubleshooting procedures This can result in problems with future servicing and or damage to the unit Parts and configuration or specifications of Products included in this Service Manual are subject to change without notice The following list of tools should enable any task to be dealt with Some will only occa...

Page 5: ...bing and outdoor terrain even in reverse True Free Wheel Easy Battery Access Groove Facts Front Wheel Drive FWD Rear wheel Drive RWD One Base Two Solutions Standard 6 5 mph motor 300 lb capacity or optional 5 0 mph motor 400 lb capacity 2 Form Suspension provides superior comfort in either RWD or FWD Spring system at the drive wheels that are designed for maximum shock absorption and obstacle clim...

Page 6: ...rrent Actuator Batt Under or Over Current Actuator Not Used Actuator Invalid System Actuator Drive Lockout Actuator QRMAC Internal Error Actuator Loss of Communication Actuator QRMAC Hex Switch not Neutral Actuator QRMAC Home Switch not Neutral Actuator QRMAC Actuator Encoder Error Actuator Actuator Over Current Actuator Batt Under or Over Current Actuator QRMAC High Temp Actuator Invalid System A...

Page 7: ... Line b Control Module for the Groove located in the Center between the 2 batteries c Control Module for the Rhythm located at back of chair behind shroud d Are all necessary connections fastened or inserted Battery connectors to the batteries a Cable between Joystick and the Control b Both Motor Connectors to the Control Module c Is the Drive Gear engaged With the power off the chair should not m...

Page 8: ...s in here negative and as the name suggests it s the common ele ment to all of the testing circuits Think of it as the ground rail Voltage Resistance and Continuity port 2 This is commonly used option Connect the red positive probe to this port when using any volt age readings resistance readings or when check ing wire continuity explained in more detail later in the tutorial Current up to 300mA 3...

Page 9: ...I but since current is measured in Amps and the readout value is in amps the symbol makes sense This measures the current that is flowing through the part of the circuit between the two probes the meter itself Typically you need to plug the positive terminal into a port marked A or Current You need to put the meter In Series in the circuit to use this feature correctly Resistance This symbol means...

Page 10: ...tteries away from all sources of ignition Do not place objects on the battery tops Always try to keep someone within earshot of your work area so that they may come to your assistance if needed Always wear personal protection when handling batteries including eye face protection and gloves Make sure there is easy access to soap and water in case of acid spills Avoid touching eyes or unprotected pa...

Page 11: ... damaged return the unit to the dealer supplier for inspection EMI means electromagnetic EM interference I EMI comes from radio wave sources such as radio transmitters and transceivers A transceiver is a device that both sends and receives radio wave signals There are a number of sources of intense EMI in our daily environment Some of these are obvious and easy to avoid Others are not and we may n...

Page 12: ... get closer to the source For this reason EMI from handheld devices is of special concern A person using one of these devices can bring high levels of EM energy very close to a power chair without the user s knowledge Immunity level The level of EM is measured in volts per metre V m Every power wheelchair can resist EMI up to a certain level This is called its immunity level The higher the immunit...

Page 13: ... jack or an unpainted metal component on the system such as a captive installation screw Handle Printed Circuit Boards by the edges only avoid touching the Printed Circuit Board and connector pins Place any removed Printed Circuit Board on an antistatic surface or in a static shielding bag Avoid contact between the Printed Circuit Boards and clothing The wrist strap only protects the card from ESD...

Page 14: ...14 2006 Sunrise Medical INTRODUCTION ...

Page 15: ...or battery failure occurs but not common in gel sealed batteries KEEP SPARKS AND FLAMES AWAY FROM BATTERIES Burns dropping a wrench or screwdriver across battery terminals results in sparks and intense heat Improper assembly of battery boxes or battery box wiring may short the battery through the wiring and produce a possible electrical fire Electronic damage batteries that are improperly wired ca...

Page 16: ...testing deep cycle batteries should follow these guidelines Never replace just one battery at a time This will create an imbalance when charging and ultimately damage both batteries Check batteries for a voltage difference A voltage difference of more than 4 volts D C is a true indicator of a bad battery Voltage test A dead battery cannot be effectively tested yet many people mistakenly try to do ...

Page 17: ...e designed to be discharged and recharged on a regular basis Starting or automotive type batteries use a rapid burst of power to start an engine and are quickly recharged by an alternator or generator They are rated by cold cranking amps a measure that has no relevance to wheelchair application Marine and RV batteries frequently are not deep cycle as they are often used for starting engines Only u...

Page 18: ... 3 forward to expose the batteries General Battery Maintenance Keep terminals free of corrosion and insure wiring connections are secure Check for frayed or loose contacts Groove Unscrew each of the 2 Seat Studs B until they 1 release Carefully tilt the seat assembly back and support 2 using the seat stay C The Groove battery cover uses four Velcro strips 3 to secure it to the battery compartment ...

Page 19: ...edures Rhythm Rhythm Groove Groove Firmly grasp the red battery connectors and pull 1 apart Firmly grasp the black battery connectors and pull 2 apart Firmly grasp the smaller white battery connectors 3 and pull apart Using provided strap carefully lift battery from 4 chair Rear battery is removed at an angle due to seat assembly To install batteries reverse above procedures Insure all wiring is c...

Page 20: ...dicates a usable fuse Infinite resistance indicates a non usable fuse The 100 amp fuse is not replaceable the harness must be replaced The battery connection uses a 2 way connector with a White Jumper to give the series connection of 24 volt It has a clearly designated RED and BLACK connector which connect to the Positive for RED and the Nega tive for the BLACK with JUMPER White joining the system...

Page 21: ...heck for battery voltage at chair s charger input 2 Check for continuity between cable DC output and connection inside 3 Check for AC voltage 1 Check for possible blown fuse Pin 3 Inhibit Line Battery Chargers Chargers and Charging Use the wheelchair manufacturer s automatic charger for all routine charging The best recharge point for deep cycle batteries is roughly at 50 discharge Never run batte...

Page 22: ...ed operating range Try a specified set of batteries Try another charger Yellow LED blinks 5 times Battery charger overheated Remove power wait ten minutes and then reapply power Physically check all connections Look for shorts or burning smell If power is re applied and fault re occurs change charger Yellow Green LED s blink simultaneously Battery not connected to charger Too low of voltage less t...

Page 23: ...n and location of the brushes as they are removed from the motor fig 1 21 The brushes are burned in to the commutator and reinstallation in a location or orientation not matching the pre inspection location may negatively affect motor operation Checks How smooth is the brush surface did it create C shaped groove If there is less than 1 4 brush material left the Brushes should be replaced How the w...

Page 24: ...r check for physical deterioration Use a 19mm wrench to remove the nut off of end of shaft Take the washer away Use a pulley puller to remove the Hub Assembly from the output shaft Fig 1 25 1 26 Note Do not lose the hub assembly locating woodruff key Rhythm Groove Rhythm Groove Fig 1 26 Fig 1 25 Fig 1 27 Fig 1 28 ...

Page 25: ...to re assemble Note Always use a new cotter pin Motor Removal and Replacement Rhythm Raise the chassis of the chair on a stable platform so that all wheels are off of the working surface Lift the center pad of the fasteners that secure the side shroud to the chair Remove the fasteners fig 1 29 and after disengaging the side shroud from the front shroud remove the side shroud and set aside With the...

Page 26: ...lug nuts using a 16mm Socket wrench Set Drive wheel aside fig 1 33 Remove the Cotter Pin from the Freewheel Mechanism and discard the cotter pin fig 1 34 Remove the Motor Splash Guard by using a Phillips head screw driver to remove the single Phillips head screw fig 1 35 Use a 10mm socket wrench to remove the five motor mounting bolts fig 1 36 Fig 1 33 Fig 1 34 Fig 1 35 Fig 1 36 ...

Page 27: ... removed from the chair fig 1 38 Reinstallation Reverse above steps Torque motor mounting bolts and Bridging Plate bolts to 16 20 Newton Meters 12 15 ft lbs Torque drive wheel lug nuts to 47 5 54 Newton Meters 35 40ft lbs Note Always use new cotter pins Motor Removal and Replacement Groove cont Fig 1 37 Fig 1 38 The Freewheel Mechanism Fig 1 39 Rhythm Free Wheel Assembly Free Wheeling Engaged Fig ...

Page 28: ...se at this time 5 Set the distance to be approximately 3 8 inch 35 in between fastening nut and Compensator 6 Final Assembly The Motor Should be Set in DRIVE Mode position before installing the COG 1 Make sure that the Cog Release Rod Handle is Parallel with the Chassis Tube Pointing towards casters 2 Fasten the Cog Release Rod assembly to the Motor Lever and Cog Release handle assembly 3 Add Batt...

Page 29: ...ary to remove the entire wheel assembly in order to change tires or tubes Disassemble Carefully support the frame of the wheelchair us 1 ing jack stands Release all pressure from tire by removing valve 2 core Remove the eight socket head cap screws using 3 a 3 16 Allen wrench Remove inner tube and replace if necessary 4 Replace Tire if necessary always replace inner 5 tube when replacing tire Reas...

Page 30: ...r Encoders are simple to add on and operate with our Delphi Electronics The following details will show you what parts are necessary and how it plugs into the module as well as programming Motor Encoders Fig 1 47 shows the Encoder mechanism and the Plastic coupler which connects to both Motor Shaft and Encoder Assembly This procedure is done by removing the Brake cap and using the Same 3 Screws th...

Page 31: ...o to Motor control Fig 1 51 Go into General Parameters Fig 1 52 Go into General which is Encoder Selection Using On for operation Set Encoder to On enable Fig 1 53 resolution is preset and does not need to be changed You are now set to Drive with Encoders INTELLI DRIVE Fig 1 50 Fig 1 51 Fig 1 52 Fig 1 53 ...

Page 32: ...rs as well as the drive wheel The rear casters also feature independent suspension All 6 wheels suspend independently and remain in contact with the ground The chair is shipped with factory preload settings Preload Settings Fig 1 56 DIM A 63mm 2 5 No Power options 70mm 2 25 If Power options are included If you add or remove a power option please adjust the spring preload setting accordingly Spring...

Page 33: ...ettings of the rear shock dampening assembly before you proceed to make any changes to the springs Note Contact Technical Service for any changes to the seating system such as addition of Tilt Lift or Ventilator Dampening assembly Groove Dampening assembly Rhythm Fig 1 58 Fig 1 59 ...

Page 34: ...o that the black rubber pad on the front of the rear shock mount is against the chassis tube Fig 1 61 The motor on that side of the chair should move freely on its pivot and the anti pitch tube Slowly lower the rear suspension so that the black rubber pad on the front of the rear shock mount separates from the chassis tube Fig 1 62 After the rubber pad separates from the chassis tube the effort re...

Page 35: ...able has a hexagonal shape and while an adjustable wrench could be set to fit this portion of the cable a vise grip type of pliers would be better suited to this application Adjusting the nut clockwise will increase the amount of suspension travel prior to anti pitch damping engagement Adjusting the nut counter clockwise will reduce the amount of suspension travel prior to anti pitch engagement Af...

Page 36: ...inkage Remove the small cotter B pin on the Anti Pitch Damper post Remove the main motor assembly bolt C Remove the button head cap screw D that holds the belt clamp and belt to the motor mount pulley Use a 10 mm wrench to remove the M6 bolt E attaching the Anti Sway bar to the Motor assembly Pull the motor assembly away from the chassis using a rocking motion Remove the 1 6 x 1 2 cotter pin F and...

Page 37: ...n on the top of the cylin der to release the internal parts Use soap and water alcohol or acetone to clean the Damper Rod and the plastic Anti Pitch Taper Do not lubricate any parts of the anti Pitch Assembly Always use new cotter pins when reassembling Fig 1 68 Fig 1 69 ...

Page 38: ...e screw driver under the slot of the fastener center piece and pry up Fig 1 72 The Battery compartment Lid D is removed by lifting up on the web handle and then pulling forward The Rear Shroud E is removed by pulling the top of the shroud back then lifting off A B C D E Insure tabs on front shroud are inserted into slots on side shrouds during reassembly Fig 1 73 Fig 1 70 Fig 1 71 Fig 1 72 Fig 1 7...

Page 39: ...signated as a Turtle and a Maximum speed designated as a Rabbit To increment the 4 separate LED s press the Rabbit and to decrement or decrease the speed press the Turtle button The QC5 is the only Joystick that uses an Actuator button The actuator button is used to select actuator control The LED under the last actuator used will illuminate The LED will illuminate under the chosen actuator if the...

Page 40: ...g function and Battery SOC Keyless Lock mode Sleep and Power Off modes Switch Joystick option with Latched control 5 assignable buttons and one assignable jack port on hand controls with ports each assignable button can be programmed for two distinct functions using either HHP or Quickie iQ Fig 2 4 3 shows using Quickie iQ to program functions Sunrise P Ns 020012 Basic QR3 replacement 104959 Basic...

Page 41: ...f Actuator simply deflect Joystick in a Right or Left command position Drive Profile Mode Red Mode light Shows flashing and Choice of Drive can be made There are 4 separate Drive Profiles to choose After depression of Mode Button push in any of the 4 direc tions to choose what Drive Profile to be in When you select a drive profile the small light for that drive profile will glow red to indicate th...

Page 42: ...ve the four T 10 torx screws from the bottom 2 case of the Joystick fig 2 7 1 Remove the bottom case 3 Remove the eight pin connector by pulling from 4 the circuit board fig 2 8 1 Remove the four T 10 torx screws securing the 5 joystick mechanism retaining ring fig 8 2 2 Remove the joystick mechanism 6 Remove the boot by pulling the knob off the joy 7 stick mechanism and sliding the boot off Insta...

Page 43: ...ousing of the new joystick housing Insert the com port and boot from the outside into 12 the new middle housing and pull the boot flange tight against the middle housing Insert the joystick mechanism in the upper hous 13 ing and align the retaining ring with the four holes reinstall the four T10 torx screws Insert the circuit board on the three location pins 14 of the new upper housing Align the u...

Page 44: ...o the main body of the control where applicable and ensure that the Main Bus cable is detached from the heel Take the new heel and perform the reverse operation to fit it to the main body of the Hand Control Wrist Rests are removed by loosening the two Torx screws in the base of the Rest splitting the Rest into 2 halves and removing a further 2 Torx screws that hold the Rest to the main body of th...

Page 45: ...eelchair to prevent snagging and to ensure that there is no strain on connectors Take particular care when routing and securing cables on moveablestructures such as Tilt Lift and Recline etc Such moving structures have the potential to crush and shear wiring causing potential electrical issues To maintain EMC compliance ensure that wires are routed as per Sunrise Medical recommendations Note botto...

Page 46: ... easy it is for the user to control the chair Turn Deceleration How quickly the chair comes to a stop from a turn Also very important in the control of the chair Settings are 1 increments Torque Limit Determines amount of demand or current applied to output of control to motors in response to Drive Input com mands Menu Item Description Range Drive Profiles Determines number of profiles QC 1 QR 4 1...

Page 47: ... Audio acknowledgment of the lock engaged operation is by sounding the horn for 50ms Audio acknowledgment of the lock disengaged operation is by sounding the horn for 50ms 3 times with 50ms spacing between the tones Battery Diagnostic Threshold Battery under voltage Error Threshold Range 13 23 volts normally set to 16 volts This is the voltage at which the control will monitor for a specified peri...

Page 48: ...ves around in the menu The top three buttons are reserved for future use Menus broken down into levels fig 2 14 Levels identified with symbols fig 2 15 Main Menu followed by First Level Second Level etc Note When programming with the HHP you need to back out of the current menu screen for the new pro gramming to take effect Programming Devices A B Fig 2 14 Fig 2 15 Fig 2 13 ...

Page 49: ...st controls would either shutdown or go into full current rollback after going for that length of time The QC Motor Control will continue to deliver output at 25 amps Current Rollback is a condition of over temperature for the module After the module cools to a temperature of less that 122 50 degree s Celsius it will go back to full operation mode QR ACT Rehab Motor Controller w Actuator Out puts ...

Page 50: ...C Quickie Rehab Multiple Actuator Control SUNRISE PART 020007 Works only with QR system Used when more than 2 actuators are required in the seating system Actuator outputs for left and right leg rests 4A tilt lift recline 10A 2 bus ports to allow connection to other Delphi QR components Battery power input for remote actuator control option Hex switch input for remote actuator control option Input...

Page 51: ...Encoder A or Reed or Limit 3 Ground 4 Switch B Encoder B or Limit 5 Actuator 6 24V Direct Switch Pin Outs Pin Definition 1 No connection 2 Ground 3 Switch 1 4 Switch 2 Motor Pin Outs Pin Definition 1 Motor for forward chair motion 2 Motor for forward chair motion 3 Brake 4 Brake 2 4 1 3 View looking into cavity of header connector Actuator Motor Motor Actuator Direct Switch Can Bus Battery Battery...

Page 52: ...ch 1 4 Switch 2 Motor Pin Outs Pin Definition 1 Motor for forward chair motion 2 Motor for forward chair motion 3 Brake 4 Brake 2 4 1 3 View looking into cavity of header connector Actuator Motor Motor Actuator Direct Switch Can Bus Battery Encoders Can Bus Battery Charger Analog Sensor future use Encoder Pin Outs Pin Definition 1 Encoder Supply 2 Encoder Ground 3 Encoder A 4 Encoder B Battery Cha...

Page 53: ...ve Mode errors are indicated by the red LED next to the Mode Button Flashing RED Module Motors Harness Battery LED illumination state Error Description Priority Motor Controller Internal Module Error 2 Module Communication Error 3 Input Device Out of Neutral at Power On 8 Park Brake Open Circuit Error 6 Right Motor Open Circuit Error or Right Motor Encoder Error 4 Left Motor Open Circuit Error or ...

Page 54: ...th the Mode Button Flashing GREEN Seating Mode Errors LED illumination state Error Description Priority QR MAC Internal Error 2 Module Communication Error 3 QR MAC Hex Switch not Neutral at Power On 8 QR MAC Home Switch not Neutral at Power On 6 Actuator Encoder Error 4 Actuator Over Current Error 5 Battery Under Voltage Error or Battery Over Voltage Error 9 QR MAC High Temperature Warning 10 Inva...

Page 55: ...utral At Power On Error Check to see if client has their hand on remote Reset Power check integrity of Joystick Gimbal If bent Replace out Replace Joystick Module Loss of Communication 6 Bars every 2 seconds Loss of Communication with Bus Line Devices on Bus Check wiring connections Check all bus connections Check diagnostic readings Replace compo nents causing failure if constant problem Motor Co...

Page 56: ...uickie iQ select Diagnostic Faults Read 4 and record the faults fig 2 23 3 Refer to the Rhythm and Groove Technical Ser 5 vice Manual to replace any defective components on the wheelchair Clear the faults using either the HHP or Quickie iQ 6 once the wheelchair has been repaired Complete the following tests to further isolate 7 problems to individual components Main Menu Program Operate Monitor In...

Page 57: ...y Battery Votage 25 6 U Battery SOC 99 Z Warning If the following step is not completed the wheel chair may move unexpectedly possibly causing injury Disengage the gearbox from the motors Verify 2 that the chair is in free wheel by pushing on the wheelchair Turn on the wheelchair 3 If using Quickie iQ enable Drive by selecting 4 Drive fig 2 23 4 under Drive Inhibit Status fig 2 23 5 Ignore this st...

Page 58: ...ollowed by Motor Controller then Battery fig 2 23 8 Observe the battery voltage on either the HHP or 7 Quickie iQ a If the voltage drops rapidly typically 2 volts or more during the first 5 seconds this is an indication that one or both of the batteries contains a bad cell b If the voltage drops more than 0 6 VDC during the first 5 seconds typically 1 volt and continues to drop slowly over the nex...

Page 59: ... If the battery voltage does not reach 27 5 VDC and the battery charger LEDs indicates full charge replace the 12 battery charger Motor and Gear Box Tests Motor Test Perform the following steps to electrically test the mo tors Connect the Quickie iQ or HHP to the wheel 1 chair Warning If the following step is not completed the wheel chair may move unexpectedly possibly causing injury Turn on the w...

Page 60: ...rammed value is 05 Ohms The Motor Voltage for each motor should increase evenly If the voltage is not even verify that a Veer Compensation has not been programmed into the chair If the Motor Voltages are still not even the Motor Controller may be defective Verify that there are no faults recorded in the Fault section of the Quickie iQ or HHP The Motor Current should be even for both motors when th...

Page 61: ... notes Move the joystick further forward followed by moving it to the left then right then reverse Refer to the fol 12 The Rhythm and Groove use 12 VDC park brakes Typical Brake Voltage is 11 VDC The Brake Current should be approximately 0 5 amps Typical values are between 0 4 amps and 0 6 amps The Brake Voltage and Brake Current should remain constant An increase in Brake Current or Brake Voltage...

Page 62: ...ra drag is put on the motors when the gearboxes are engaged This extra drag shows up as an increase in Motor Current An increase in motor current by 1 amp is typical if the gearboxes are warm If the gearboxes are cold the increase in current may be more Fully warm them prior to making a decision to replace the motor gearbox assembly by running them for 30 minutes Warning If the following step is n...

Page 63: ...tick to the right and verify that 8 the Joystick Position increases smoothly to 100 Repeat the test for the left position Verify that the joystick returns to neutral in both 9 directions If the previous tests fail calibrate the joystick us 10 ing either the HHP or Quickie iQ Refer to the HHP or Quickie iQ Operation manuals If using the HHP select Buttons SW fig 2 23 18 11 If using the Quickie iQ s...

Page 64: ...omplete the following tests If the wheelchair contains either or a Mini Hand Control MHCM or an Attendant Con trol Module ACM Refer to Hand Control Test 1 Complete the Hand Control Test except select Compact Joystick if using the HHP or MHCM or ACM if using 2 the Quickie iQ Replace the Mini Hand Control or Attendant Control Module if any of the above tests fails 3 SCM Test Complete the following t...

Page 65: ...sition information to the Motor Controller or QMAC Counter Reset Switches CRS automatically provide re home information to the Motor Controller or QMAC The re home function occurs when the actuator moves across the CRS Failure to operate the seating system far enough to operate the CRS over time may cause the controller to lose counts and to not return to programmed position Encoder errors may als...

Page 66: ... wheelchair If using the HHP select Monitor then Motor Con 3 troller Under Motor Controller select the actuator to test i e Tilt fig 2 23 22 If using the Quickie iQ select Monitor Parameter 4 followed by Motor Controller then actuator to test i e Actuator 1 fig 2 23 23 Note the position of the actuator counts Operate the actuator and observe the counts and current Refer to 5 Table 1 for a listing ...

Page 67: ...1 or 2 fig 2 23 25 Actuator 1 Enable Assign Function Input Dir Swap Limit Count Up 300 Limit Count Down 20 Speed 100 Yes Tilt No Observe the operation of each actuator that is drawing excessive current and retest Correct any binding 9 observed Replace the actuator if binding did not cause the excessive current Investigate the wiring to each actuator to ensure that the cables or connectors are not ...

Page 68: ...lt fig2 23 26 If using the Quickie iQ select Monitor Parameter 4 followed by selecting QMAC then actuator to test i e Tilt fig 2 23 27 Note the position of the actuator counts and 5 degrees Operate the actuator and observe the counts degrees and current Refer to Table 1 for a listing of typical currents for each actuator Tilt Angle 3 0 deg Counts 0 Current 0 000 A SW2 Status open Actuator Average ...

Page 69: ... the CRS switch will cause the chair to fail automatic or manual Re Home Observe the operation of each actuator that is drawing excessive current Correct any binding observed 9 Replace the actuator if binding did not cause the excessive current Investigate the wiring to each actuator to ensure that the cables or connectors are not damaged Replace any 10 defective cable For actuators not operating ...

Page 70: ...3 31 Others Time On 3 h Time Driven 0 h Int c box Temp 22 deg If using the HHP record Time On Time Driven 5 and Internal Control Box Temperature If using Quickie iQ record Time On Time Driven Internal Control Box Temperature and Motor 1 and Motor 2 Temperature Refer to the following notes 6 Internal Control Box Temperature and Motor Temperate are valuable information for trouble shooting Thermal R...

Page 71: ...also provides adjustments to the seat angle Height Adjustment Each module fits on top of a module base adaptor This adaptor features 3 inches of height adjustability Several backs are available each providing select features and adjustments for the client A brief description for each back follows The Contour Posterior Adjustable Back contains Slightly curved wings to provide mild positioning Later...

Page 72: ...ng positions Multiple hardware mounting positions in the back No size adjustment Up to 3 height adjustment Recline Options Recline options include Manual Recline and Power Recline with Shear Reduction using dual actuators and keipers The Manual Recline Back Rest provides Maximum posterior back angle 40 from vertical limited by Gear Reduction Mechanism GRS Minimum anterior back angle 10 degrees The...

Page 73: ...clines from vertical 95 to full recline 171 Changing the Seating Size Changing the seating size of the Perfect Fit Seating System is accomplished by either adjusting the width depth and or the back height by relocating the growth pans or by replacing the growth pans with growth pans of different sizes Fig 3 7 Fig 3 8 Fig 3 9 Fig 3 10 Fig 3 11 ...

Page 74: ...Frame Depth Table Pan Wing Range 12 14 Deep 12 12 16 12 14 Deep 13 13 16 12 14 Deep 14 14 17 15 17 Deep 15 15 19 15 17 Deep 16 16 19 15 17 Deep 17 17 20 18 20 Deep 18 18 22 18 20 Deep 19 19 22 18 20 Deep 20 20 23 21 22 Deep 21 21 25 21 22 Deep 22 22 25 Depth Range Front of Chair Seat Pan Seat Back Narrow Wing Wide Wing Narrow Center Pan 12 13 14 19 Wide Center Pan N A 17 24 Seat Back Width Table S...

Page 75: ...rd Remove the hardware using the correct size Allen wrench Reposition the wing and reinstall the mounting hardware Note A new back cushion may be needed after width adjustment Manual Recline Back Height Table Wing Back Height Bottom of Back from Seat Pan 15 15 5 18 5 8 3 8 17 17 20 5 3 5 19 19 22 5 3 5 21 21 24 5 3 5 23 23 26 5 3 5 25 25 28 5 3 5 Bottom of Back from Seat Pan Seat Back Seat Pan Sea...

Page 76: ...sembly to the Perfect Fit Seating System Remove the back assemblies from the frame Locate the four adjustment blocks Refer to the following diagrams Reposition the back assembly by moving the hardware on the block Reinstall the back assembly Seat Back Height Adjustments Note Many third party backs will mount to the Perfect Fit Seating System Refer to their installation instructions before mounting...

Page 77: ...ont seat weldment forward Do this by removing the mounting hardware A and sliding the seat pan Reinstall and tighten the mounting hardware after the correct adjustment is reached Remove the mounting hardware B that secures the seat wings Remove the mounting hardware that secures the seat center pan Slide the center pan C forward and reinstall the mounting hardware Slide the wings D to the correct ...

Page 78: ...k complete the following procedures Locate the 16 mm adjusting nut on the rear bottom of the back Using a 16 mm wrench adjust the back to the desired angle Manual Recline to 40 Degree Back To adjust the Manual Recline Back complete the following procedures Locate the adjustment knob on the rear bottom of the back Rotate the knob to achieve the desired back angle Manual Back Rest Adjustment Fig 3 2...

Page 79: ...ting clamp bolts A slide the armrest up or down and 1 retighten To increase the slots adjustment range remove the armrest flip the mounting bracket and reinsert the 2 armrest Fig 3 28 This adds an additional 1 5 of vertical adjustment to the existing 1 5 providing a total 3 of vertical adjustment If still more upward or lower adjustment is necessary remove the armrest from the mounting bracket Fig...

Page 80: ...est out Reinsert the armrest so the arm pad is parallel to the ground and tighten the upper clamps Notes This method of adjusting the armrest height adds 1 an additional 2 to each of the upper and lower adjustment range The total available adjustment range from the 2 seat to the top of the arm pad is 7 7 14 total range Fig 3 30 Fig 3 31 Fig 3 32 ...

Page 81: ...his does not provide enough angle adjustment 4 it may be necessary to remove the armrest and reinsert it closer to the desired angle and then make any fine tune adjustments The arm pad features 2 of horizontal arm pad adjustment Complete the following procedures to adjust the length of the arm pad Loosen the two slot screws on the underside of the arm pad Fig 3 35 Slide the arm pad to the desired ...

Page 82: ...e lever and rotate out Fig 3 39 To close Lateral Knee Supports rotate to the front To adjust Lateral Knee Supports loosen and rotate pad Note Arms come in either 2 or 4 offset Fig 3 40 Installation Adjustment of Lateral Knee Supports Standard Mounting Alternate Mounting Adjustment Screws Release Lever Mounting Screws Mounting Screws Fig 3 36 Fig 3 37 Fig 3 38 Fig 3 39 ...

Page 83: ...ovement To replace the mounting pins C remove the pin by removing the stop nut E then unscrew the pin Replace with a new mounting pin To replace the latch spring D remove the screw securing the latch and remove the latch Unscrew the pivot bushing F by twisting by hand then remove spring Replace the spring and reinsert the bolt The leg rest length may be adjusted as follows Fig 3 43 Locate the moun...

Page 84: ... up and down in the slot on the back wing Mount the side guard on the seat pan rail as illustrated Slide the side guard forward or rearward as required Adjust the height of the guard by moving up or down the guard plate Mount to dovetail channel on seat wings Mounting and Adjusting Lateral Supports Positioning Belts Installing and Adjusting Side Guards Fig 3 43 Fig 3 44 Fig 3 45 ...

Page 85: ...Rest Calf Pad adjustment Remove mounting bolt and nut Move Calf Pad to desired location and remount CalfPadangleadjustment Loosenmountingbolt and nut adjust angle and tighten hardware Foot Plate angle adjustment Loosen bottom bolt and locknut move bolt in or out to set desired angle Retighten bolt and locknut Footplate height adjustment Tilt seating system back remove two lower bolts and locknuts ...

Page 86: ...d rod connects the left keiper to the right keiper to ensure synchronization An optical encoder is mounted on the left keiper assembly to record the rotation of the keipers The control module decodes this signal and calculates the back angle A conventional joystick or other input device sends actuator commands over the CANBUS line to the control module If a QR MAC is also incorporated the commands...

Page 87: ...ng functions reset during the operation by recording the actions of micro switches located within the actuators Two reed switches are mounted on the same bracket that houses the Encoder Reset Switch One reed switch is the End of Travel EOT Home for the up direction of the actuator and the other reed switch is the EOT for the Back or down direction of the actuator These signals are sent to the PC b...

Page 88: ...ir 3 at the joystick or other wheelchair control and within 3 minutes measure for full battery voltage between pins 3 ground and 6 positive battery voltage If full battery voltage is not observed ensure that 4 the Actuator Cable is connected to the control module If not reconnect and retest If voltage is still not present at the Actuator Cable 5 replace the Actuator Cable and retest If voltage is ...

Page 89: ...ing the reed switch adjustment procedures outlined in this manual Connect a multimeter across the two green wires 15 on the 6 pin connector and check for continuity with the Back switch open and closed by moving a magnet close to the switch and then removing it If the switch does not open and close replace the Encoder Reset and EOT switch assembly and retest If the multimeter indicates open and cl...

Page 90: ...ncoder Reset and EOT switch assembly Connect a multimeter across the two white wires c of the 6 pin connector Check for continuity when the Encoder Reset switch is open and closed by manually operating the rocker switch Replace the Encoder Reset and EOT switch d assembly if the continuity tests fail Retest the chair Disconnect the 6 pin actuator connector from e the control module Connect a multim...

Page 91: ...es are displayed refer to the Delphi trouble shooting section of the service manual Locate the control module on the wheelchair 1 Note The control module is located at the rear of the base on a Rhythm and between the batteries on a Groove Verify the connector leading to the suspect 2 actuator is mated to the control module If not reconnect and retest Note Power seat lift il lustrated If the connec...

Page 92: ...e appropriate actuator or seating component and retest Note Contact Sunrise Medical Tech Support for assistance Troubleshooting the Perfect Fit System with QR MAC Total Seating System Failure Prior to troubleshooting the Perfect Fit seating system verify that the QR MAC is correctly programmed and that the actuators are enabled Refer to the HHP Own ers Manual Locate the QR MAC mounted on the back ...

Page 93: ...d reconnect and retest Check for battery voltage at the 2 pin connector 4 leading to the QR MAC If battery voltage is present at the 2 pin connector 5 and no seating functions are illuminated replace the QR MAC and retest If battery voltage is not present locate the 2 pin 6 connector leading from the base to the seating system Fig 3 64 Fig 3 65 Fig 3 66 ...

Page 94: ...k 9 for continuity from the 2 pin connector on the seating system leading to the 2 pin connector at the QR MAC If the 2 pin cable leading through the seating 10 systemtotheQR MACdoesnotindicatecontinuity trace the cable through the seating system to locate a second 2 pin connector Verify that this connector is mated correctly If not reconnect and retest Ifthe2 pinconnectorismatedcorrectly disconne...

Page 95: ... to the Delphi troubleshooting section of the service manual Locate the QR MAC on the rear of the 1 wheelchair Inspect the seating connectors located on the 2 bottom of the CR MAC Reconnect any connector not mated correctly and retest If the connectors are mated disconnect then and 3 measure resistance to the actuators Refer to the following figure for the pin locations Compare the readings to the...

Page 96: ... retest If the readings are correct replace the QR MAC 5 and retest Note If the Recline Actuator is not functioning cor rectly refer to The Recline Actuator will not function or function correctly section of the service manual and complete steps 7 through 19 If replacing the QR MAC does not correct the 6 problem replace the appropriate actuator or seating component and retest Note Contact Sunrise ...

Page 97: ... correct operation of the 18 degree reset 3 switch by checking its operation at the 6 pin connector Refer to the following drawing for the correct readings Replace the 18 degree reset switch assembly if 4 defective and retest Re home the seating system by fully operating the tilt or using the HHP and retest Note Contact Sunrise Medical Tech Support for as sistance Fig 3 75 ...

Page 98: ...Reed Switch A and Actuator 5 Magnet B to be 1 3 mm 3mm maximum Actuator Magnet B is depth adjustable by loos 6 ening hex nut pushing mount in then rotating it 90 and re tightening hex nut With the back pan set at 171 1 with respect to 7 the seat pan Gas Spring fully compressed the Actuator Magnet E should activate Reed Switch D Actuator Magnet E may be moved vertically as 8 shown by arrow F and ho...

Page 99: ...lt Switched Power N A When 24 is connected to Blue Motor Pin 5 and Ground is connected to Brown Motor Pin 1 the actuator will extend and the tilt will go up When 24 is connected to Brown Motor Pin 1 and Ground is connected to Blue Motor Pin 5 the actuator will retract and the tilt will go down Fig 3 79 Fig 3 80 Fig 3 81 Fig 3 82 Fig 3 83 The Linak actuator is replacable in both lift and tilt modul...

Page 100: ...wn Pin 2 Encoder Red Pin 3 Ground Black Pin 4 COT Switch N A Pin 5 Motor Blue Pin 6 24 Volt Switched Power N A When 24 is connected to Blue Motor Pin 5 and Ground is connected to Brown Motor Pin 1 the actuator will extend and the lift will go up When 24 is connected to Brown Motor Pin 1 and Ground is connected to Blue Motor Pin 5 the actuator will retract and the lift will go down Fig 3 84 Fig 3 8...

Page 101: ...nstall the mounting hardware into the mount Tighten the mounting hardware 3 B Height Adjustments The Perfect Fit Seating System contains 3 inches of height adjustment The seating system may be adjusted up or down using the mounting post that connects to the base The seat height may be adjusted as shown Remove the shroud from the wheelchair 1 Locate the mounting posts that mount the seating 2 syste...

Page 102: ...capabilities Automatic re home is performed anytime the seat is operated past a certain point and micro switches are closed These micro switches known as Counter Reset Switches CSR tell the Delphi system the exact position of the actuator Automatic speed reduction known as Creep is controlled by the position of the back Anytime the back angle is 15 degrees past vertical in any combination of Tilt ...

Page 103: ...vated and closes as the seat back reclines Verify that the switch is not damaged and free to 2 operate Locate the QMAC mounted on the back of the 3 wheelchair Fig 3 91 Disconnect the 6 pin female connector A leading 4 to the Recline port of the QMAC Fig 3 92 Fig 3 91 Fig 3 90 Fig 3 92 CRS A The wheelchair will only drive in Creep Speed or the back will not drive to the preprogrammed value ...

Page 104: ...s to measure continuity Fig 3 94 If the switch changes state replace the cable with 10 the two 6 pin female connectors leading to the QMAC If the switch does not change state locate a 2 11 wire cable leading from the Recline CRS to the recline actuator Disconnect the 2 lug connectors 12 Check operation of the Recline CRS by measur 13 ing continuity through the actuator Fig 3 95 and by pressing on ...

Page 105: ...on the back of the 1 wheelchair Fig 3 96 Locate the Shear CRS B mounted under the 2 QMAC Fig 3 97 Note this switch is Normally Open NO when the seat back is fully elevated and closes as the seat back lowers 3 Verify that the switch is not damaged and free to 3 operate Disconnect the 6 pin female connector C leading 4 to the Shear port of the QMAC Fig 3 98 Fig 3 96 Fig 3 97 B C Fig 3 98 The back wi...

Page 106: ...plunger on the Shear CRS Refer to the photo to determine the correct pins to measure continuity through Fig 3 100 If the switch changes state replace the cable with 10 the two 6 pin female connectors leading to the QMAC Replace the Shear CRS and cable assembly if 11 the switch does not change state Refer to New Recline and Shear CRS replacement and adjust ment section in this manual Ensure that th...

Page 107: ...solation Procedures Using Quickie iQ or HHP located in this manual Replace the Recline actuator if the procedure fails To continue testing complete the following procedures Locate the QMAC mounted on the back of the 2 wheelchair Fig 3 101 Disconnect the 6 pin female connector A leading 3 to the Recline port of the QMAC fig 3 102 Check the armature resistance through the pins 4 indicated in the pho...

Page 108: ...e Tilt Operate the recline system If the system operates correctly replace the QMAC Refer to the Recline Actuator Removal section in this manual The Shear Actuator will not run or runs erratically Complete the following Test Procedure to test the Shear Actuator Use the HHP to re home the chair prior to completing any tests To test the current drain and operation of the 1 encoder switches of the Sh...

Page 109: ...o the actuator if the resistance is correct Replace the actuator if the resistance is out of 8 tolerance and the actuator does not run Refer to Recline Actuator Removal section in this manual On the QMAC move the Shear actuator cable 9 from its port to another port i e Tilt Operate the Shear system If the system operates correctly replace the QMAC Refer to the Recline Actuator Removal section in t...

Page 110: ...t point seat back height may be moved 2 up in the seat back bracket The factory setting is 4 measured from the top of the seat pan to the pivot point This may be adjusted up in intervals Fig 3 109 Use a 7 16 socket and ratchet to remove the 3 pivot point A Raise it to the desired location Fig 3 110 Reinsert and tighten the bolts securing the pivot 4 point As the pivot point is raised the Recline A...

Page 111: ...the two mounting bolts C and slide the 8 bracket to the desired location Fig 3 112 To adjust the arm rest hanger loosen the two 9 mounting bolts D and slide the mount to the desired location Fig 3 113 To adjust the arm rest height remove the two 10 bolts E raise or lower the arm rest and reinstall the bolts Fig 3 114 Fig 3 112 C C D Fig 3 114 E Fig 3 113 ...

Page 112: ...g a flat head 1 screw driver to lift the small head of the fasteners Fig 3 15 Remove the four fasteners F that attach the 2 shroud to the wheelchair two on the top and one on each side of the shroud Use a 9 64 Hex wrench to remove the socket 3 head cap screw that attaches the QR MAC mount to the recline structure Fig 3 16 Use the same wrench to loosen Do Not Remove 4 the screws the bottom two sock...

Page 113: ... of the spacer Fig 3 20 Once one bolt is removed the same technique 8 may be used to remove the other side of the lower recline actuator mount Note prior to removal of Recline Actuator ob 9 serve the position of bottom bracket to ensure that it is mounted in the same position during re assembly WARNING It is suggested to have a second person pull back on the wheelchair back to help compress the ga...

Page 114: ...h a new actuator Fig 3 124 The part number is 120988 Note in order to reinstall the Gas Strut it must be 15 reattached before the bottom Recline Actuator bolts Once the gas strut is connected pull on the back to compress the gas strut before inserting the bolts to reattach the Recline Actuator To install the Recline Actuator reverse the previ 16 ous steps WARNING Attaching the Recline Actuator may...

Page 115: ... to remove the shear actuator Unplug the shear actuator by disconnecting the 2 6 pin connector Fig 3 125 Using a 7 16 open end wrench and a 3 16 hex 3 wrench remove the top and bottom mounts Lift the actuator out of the back shroud by pulling 4 the top mount out towards the back of the chair and then remove the Shear Actuator from of the bottom mount Reverse the process to reinstall a new Shear Ac...

Page 116: ... Refer to the Recline Actuator Removal section in this tech manual Complete the following steps to remove and replace the Recline CRS The Recline CRS located near the pivot point is 1 non adjustable To remove the CRS use a small Phillips head 2 screw driver and remove the two screws securing the switch to the pivot point Fig 3 128 Follow the wires up the back until two spade lugs 3 are located Dis...

Page 117: ...RS may be adjusted by sliding the 1 switch bracket side to side In order for the CRS to work correctly the roller 2 switch must contact the button head screw on the shear actuator mount The CRS can be adjusted by loosening the two 3 screws behind the switch bracket with a 9 64 hex wrench To remove the bracket remove the two screws 4 that were used for adjustment Follow the wires up to their mating...

Page 118: ...RD Customer Requirements Document DC Direct Current ECM Environmental Control Module ED Enhanced Display GUI Graphical User Interface HCM Hand Control Module HHP Hand Held Programmer IR Infra Red LED Light Emitting Diode LCD Liquid Crystal Display MCM Motor Control Module MHCM Mini Hand Control Module PWM Pulse Width Modulated SAE Society of Automotive Engineers SCIM Specialty Control Input Module...

Page 119: ...2009 Quickie Rhythm Service Manual Supplement 2009 Sunrise Medical Inc xxxxxx Rev A PG DRIVES TECHNOLOGY R ...

Page 120: ...or 3 4 Eight Bars Possible Control System Trip 3 5 Nine Bars Solenoid Brake Trip 3 5 Ten Bars High Battery Voltage 3 5 Section 4 R net Troubleshooting Procedures 4 1 Chair Will Not Power Up 4 1 Section 5 R net Fault Codes 5 1 Power Chair Displays a Fault on the Hand Con trol or Omni 5 1 Table 1 Error Codes 5 1 R net Fault Codes cont 5 3 Example of R 10 Fault Isolation 5 3 Power Chair Will Not Driv...

Page 121: ... of ten LED s which indicate charge level Speed Profile indicator A series of five LED s which display speed and profile settings On Off Key Press to power on or off the power chair or Controller Horn Key Activates a warning horn Speed Profile Decrease Used to decrease the Speed Profile setting Speed Profile Increase Used to Increase the Speed Profile setting ...

Page 122: ...ibit 1 Programmer 1 Black 2 White 3 Yellow 4 Red 2 1 3 charger port Motor Plug Port Charger port Outside View 4pin M1 RIGHT SIDE MOTOR M2 LEFT SIDE MOTOR JSM JOYSTICK MODULE INH 2 INHIBIT 2 A1 ACTUATOR 1 A2 ACTUATOR 2 OBC ON BOARD CHARGER not used BATTERY On Board Charger not used VR2 Controller ...

Page 123: ...S E S E AT POWER HARNESS Connector Optional Component PG Drives Component Third Party Component Wiring Harness Bus Harness Fuse VR2 Hand Control VR2 Attendant Hand Control 4 Way Tyco Bus 4 Way Tyco Bus Offboard Charger VR2 BUS SPLITTER Power Module VR2 4 Way Intech Motor 4 Way Intech Motor 2 Way Intech Battery 3 Way P G D C harger 2 Way P G D Inhibit 4 Way Tyco Bus 2 Way PGD Actuator Inhibit2 Inhi...

Page 124: ...o Bus 4 Way Tyco Bus Offboard Charger VR2 BUS SPLITTER Power Module VR2 4 Way Intech Motor 4 Way Intech Motor 2 Way Intech Battery 3 Way P G D C harger 2 Way P G D Inhibit 4 Way Tyco Bus 2 Way PGD Actuator Inhibit2 Inhibit3 VR2 DRIVE THRU TILT Drive Right Drive Left Red Black 2 way SB50 Red Battery 2 way SB50 Black Red Black Battery 4 Way Amp Mate N Loc 6 Way Mini Fit J r B AS E S E AT ACTUATOR AD...

Page 125: ... NET Remote Controller On Off Key Press to power on or off the power chair or Controller Speed Profile Decrease Used to decrease the Speed Profile setting Speed Profile Increase Used to Increase the Speed Profile setting Horn Key Activates a warning horn ...

Page 126: ... NET Remote Controller On Off Key Press to power on or off the power chair or Controller Speed Profile Decrease Used to decrease the Speed Profile setting Speed Profile Increase Used to Increase the Speed Profile setting Horn Key Activates a warning horn ...

Page 127: ... SERVICE MANUAL 2009 PAGE 0 9 SUNRISE MEDICAL R NET Optional Electronics R net Omni R net Output Module R net Power Module R net Blue Tooth Module R net Attendant Control R net ISM Intelligent Seating Module ...

Page 128: ...OTOR JSM JOYSTICK MODULE INH 2 INHIBIT 2 A1 ACTUATOR 1 A2 ACTUATOR 2 OBC ON BOARD CHARGER BATTERY 1 24 Vdc 2 0 Vdc 3 Inhibit 1 Programmer 1 Black 2 White 3 Yellow 4 Red 2 1 3 charger port Motor Plug Port Charger port Outside View On Board Charger not used 1 24 Vdc 2 0 Vdc 3 INHIBIT 1 PROGRAMMER R net Controller ...

Page 129: ...and Puff Port User Jack 2 User Jack 1 Port 2 D Type Port 1 D Type 1 Forward 2 Reverse 3 Left 4 Right 5 Speed Down 6 Speed UP 7 Horn 8 Common 9 NC Input Output Jack Left Lights Inhibit 4 Inhibit 5 Right Lights 1 2 3 4 5 6 Actuator Channels Actuator Channels Output Module Omni bottom ISM Intelligent Seating Module ...

Page 130: ...nhibit 4 Way PGD Bus 2 Way PGD Actuator Inhibit2 Inhibit3 SHORTING PLUG 7 5 KOhm Dual Toggle Single Actuator Driver Dual Toggle Switch 3 5 mm Stereo Phone Jack 4 Way Amp Mate N Loc DUAL TOGGLE HARNESS R NET DUAL TOGGLE TILT Drive Right Drive Left Red Black 2 way SB50 Red Battery 2 way SB50 Black Red Black Battery Connector Block 4 X CAN 4 Way PGD Bus 4 Way PGD Bus 4 Way PGD Bus 4 Way PGD Bus 4 Way...

Page 131: ... Drive Left Red Black 2 way SB50 Red Battery 2 way SB50 Black Red Black Battery Connector Block 4 X CAN 4 Way PGD Bus 4 Way PGD Bus 4 Way PGD Bus 4 Way PGD Bus 4 Way PGD Bus Attendant Contr ol Specialty Input Device ONMI Universal Specialty Control Interface Infrared Device s Specialty Input Device 4 Way PGD Bus 9 Way D Connector 9 Way D Connector External 3rd Party Wireless Devices Bluetooth Modu...

Page 132: ...RHYTHM SERVICE MANUAL PAGE 0 14 2009 SUNRISE MEDICAL ...

Page 133: ... voltage then replace the joystick module 1 1 1 1 1 2 2 If the voltage meter reads zero voltage measure the corresponding pins on the VR2 controller as shown in figure 1 1 2 If the voltage reads full voltage at the motor controller then replace the remote cable Troubleshooting No Power cont 1 1 3 3 If the voltage meter reads zero at the motor controller then measure the battery harness connector a...

Page 134: ... Wire Harness Check that the battery wire harness has the polarity correct Set the meter to dc volts and measure the connector with the red lead on the terminal and the black lead on the negative terminal as shown in figure 1 2 1 If the polarity is reversed correct battery wiring 1 2 1 Section 1 ...

Page 135: ...rts to blink Each bar represents a 5V value The controller requires 18V to start and a minimum of 16V to work once started Indicates the wheelchair batteries are being charged with the offboard charger You will not be able to drive the wheelchair until the charger is disconnected and you have reset the control system by switching off the power and then powering up again The control system has gone...

Page 136: ...ntact Sunrise Medical Technical Service for assistance The wheelchair is being prevented from driving by an external signal Verify that the battery charger is not connected Contact Sunrise Medical Technical Service for assistance Ensure that the joystick is centered upon power up If it is centered replace the hand control and or cable A control system fault is indicated Make sure that all connecti...

Page 137: ...connected into the external profile switch jack user switch If the emergency stop switch is operated or disconnected this symbol will flash Environmental This icon will appear when the environmental mode is entered BlueTooth This icon will appear when Bluetooth mode is entered In Focus When the control system contains more than one method of direct control such as a secondary joystick module or a ...

Page 138: ...RHYTHM SERVICE MANUAL 2009 PAGE 2 4 SUNRISE MEDICAL Section 2 ...

Page 139: ...n figure 3 1 1 If the meter reads between 0 to 1 5 ohms then replace the controller If none of the above corrects the problem replace the left motor Two Bars Left Motor Disconnected One Bar Low Battery Voltage This code could indicate discharged batteries failed batteries or poor battery connections Begin by recharging the batteries and then refer to Section 1 to check batteries and connections A3...

Page 140: ...ed thick wire on the 4 pin left motor connector to each of the top contacts of the connector figure 3 2 1 Measure the resistance from the bottom contact of the black thick wire on the 4 pin left motor connector to each of the top contacts of the connector see below right If all of the readings are open then replace the controller If any of the readings are short then replace the left motor Three B...

Page 141: ...damaged connector Use the meter to check the resistance across the two bottom contacts of the thicker wires on the 4 pin motor connector as shown in figure 3 3 1 If the meter reads between 0 to 1 5 ohms then replace the controller If none of the above corrects the problem replace the right motor Otherwise check the brushes on the right motor Figure 3 3 2 Ensure that they are not excessively worn R...

Page 142: ...the control system Check that the batteries are fully charged and in good condition examine the joystick for damage This fault can be caused by a joystick that fails to center itself due to being dirty bent or broken If this is the case replace the joystick module Note If replacing the joystick does not resolve the issue replace the cable connecting the joystick to the controller Seven Bars Possib...

Page 143: ...3 5 2 2 1 3 The parking brakes have a bad connection Check the parking break and motor connections Make sure the control system connections are secure Measure the two small contacts on the four pin motor connector fig 3 5 1 If both motor connectors read approximately 60 ohms then replace the controller Otherwise replace the motor that does not read approximately 60 ohms 3 5 1 Controller Fault A co...

Page 144: ...RHYTHM SERVICE MANUAL 2009 PAGE 3 6 SUNRISE MEDICAL ...

Page 145: ...Hand control c Control module Refer to Control Module Replacement section of this manual d Retest as necessary 3 Verify that the bus cables are correctly mated between the hand control and the control module fig 4 2 Note This connector is mated incorrectly The connectors are designed to visually indicate when they are not mated correctly If yellow is showing between the halves A push them closer t...

Page 146: ...t motor cable 6 Manually tilt the seat back and remove the shroud from the base Refer to Battery Removal section of this manual 7 Disconnect the batteries fig 4 2 3 R net Troubleshooting Procedures fig 4 2 2 fig 4 2 1 fig 4 2 3 4 Disconnect the joystick harness bus cable from the controller Use a Multimeter to test voltage at the positive red and negative black ports in the controller module fig 4...

Page 147: ...le links connected to positive terminal of each battery fig 4 3 2 Normal resistance is less than 1 ohm If open replace the defective battery harness Retest as necessary R net Troubleshooting Procedures 9 Verify that battery voltage is present at each connector leading to the batteries fig 4 3 1 Each battery should be approximately 12 volts fig 4 3 1 fig 4 3 2 ...

Page 148: ...RHYTHM SERVICE MANUAL 2009 PAGE 4 4 SUNRISE MEDICAL ...

Page 149: ... Text Corrective Action Joystick Error Ensure that the joystick is centered upon power up If it is centered replace the hand control Low Battery Recharge the batteries After charging perform the Battery Testing section of this manual High Battery Verify that the battery charger is not defective Leave the chair on for a few minutes to drain off the excess charge Check the condition of the battery c...

Page 150: ...at the Intelligent Seating Module ISM has become excessive warm Note An ISM is only required when there are more than 2 actuators and may not be mounted on this power chair Allow the unit to cool If the error repeats the actuator may be defective or over loaded Overtemp Lamps Note This fault can only occur if an Intelligent Seating Module is used on this power chair and connected to external light...

Page 151: ...he specialty control User Switch Detached Indicates that a user switch has become disconnected Reconnect the switch Gone to Sleep The predetermined sleep time has been exceeded due to inactivity by the user Charging This indication is present when the battery charger is connected There may also be an error in the control module Contact Sunrise Technical Service for assistance 1 In this example one...

Page 152: ...orming the following test a Ensure that the seat is in the full down position b Use Multimeter and measure continuity between the indicated pins below on the 6 pin connector mounted on the tilt When down the indication should be closed fig 5 4 2 If it is open replace the micro switch assembly Refer to Tilt Actuator and Micro Switch Removal section of this manual If the test passes replace in this ...

Page 153: ...ep is indicated by a turtle on either the color Joystick or Omni 1 Tilt the seat all the way back and observe the hand control or Omni to see if the turtle symbol is displayed If the turtle A is displayed fig 5 5 1 contact Sunrise Medical Technical Service for assistance If no turtle is displayed continue to step 2 2 Tilt the seating system beyond 16 degrees fig 5 5 1 fig 5 5 2 fig 5 5 3 A 3 Locat...

Page 154: ...actuator appears to be running but the tilt is not moving replace the tilt actuator 3 If the actuator does not appear to be running locate the 6 pin connector on the rear of the tilt actuator fig 5 6 2 and disconnect it The tilt actuator used in the tilt system receives power through a 6 pin connector located at the rear of the tilt The actuator also contains micro switches that open at the end of...

Page 155: ...oltage is not important since it is reverses when the opposite direction is selected 6 If voltage is not present replace the cable leading to the control module Retest with new cable If the new cable does not correct the problem replace the control module Voltage to the actuator 7 At the 6 pin connector fig 5 7 2 on the rear of the tilt check to see if the actuator is capable of tilting if power i...

Page 156: ...e tilt actuator Note The value recorded in one direction is the forward resistance through a diode and will vary with the type of Multimeter used This value is not important as long as there is continuity in one direction only This value may even be high The value recorded in the other direction is across the open contact of the end of stroke micro switch and should be open 11 Tilt is in the full ...

Page 157: ...by programming The minimum angle for each chair is based on how the chair was ordered The ISM Intelligent Seating Module calculates the degree based on the resistance of the recline actuator s internal potentiometer To determine what angle your back should be calibrated to you can contact Sunrise Customer Service to see confirm what angle was requested when the chair was built Making changes to th...

Page 158: ...tor Channels Actuator Channels 1 Start by bringing the backrest into the upright position Remove the shroud covering the backrest and locate the ISM fig 6 2 1 2 The recline Inhibit connector is the 2 pin connector located at Inhibit 4 port in the ISM fig 6 2 3 Check the recline potentiometer resistance at the Inhibit 4 harness as shown fig 6 2 2 Section 6 fig 6 2 2 ...

Page 159: ...ove the recline actuator follow installation instructions from this manual Once removed run direct power to the actuator until you are able to match the desired resistance 1 0 k ohms when monitoring pins 3 4 with your multi meter Once this reading is achieved you will be able to rotate the actuator rod to match the length listed on the calibration chart fig 6 3 2 Power Chair will not Drive in Cree...

Page 160: ... the 2 pin connector at actuator port 5 Fig 6 3 4 Check for resistance at this harness normal resistance would be 2 to 4 ohms If you have verified resistance at this connection Replace the ISM Left Lights Inhibit 4 Inhibit 5 Right Lights 1 2 3 4 5 6 Actuator Channels Actuator Channels 5 If your reading is open re test the resistance at the 6 pin connection leading directly from the recline actuato...

Page 161: ... in mid stroke and greater than 1 m ohms when at either extremity If you have verified resistance at this connection Replace the ISM Left Lights Inhibit 4 Inhibit 5 Right Lights 1 2 3 4 5 6 Actuator Channels Actuator Channels 4 If your reading is open re test the resistance at the 6 pin connection leading directly from the shear actuator fig 6 5 2 at pins 1 and 5 If your reading is open replace th...

Page 162: ...RHYTHM SERVICE MANUAL 2009 PAGE 6 6 SUNRISE MEDICAL ...

Page 163: ...grest We are offering two versions of power legrest Center Mount legrest actuator and Swing away Dual Elevating Articulating ELR ALR With these new assemblies the actuator is attached directly to the legrest Power ELR ALR Swing Away Legrest Power Center Mount Legrest Section 7 ...

Page 164: ...it 4 Inhibit 5 Right Lights 1 2 3 4 5 6 Actuator Channels Actuator Channels 4 Check resistance at this 2 pin connection fig 7 2 1 5 If no resistance If found check resistance at the 6 pin connection directly from the actuator at pins 1 and 5 fig 7 2 2 If no resistance is found replace the legrest actuator that is not functioning If resistance is verified at this actuator connector replace the harn...

Page 165: ...RHYTHM SERVICE MANUAL PAGE 8 1 2009 SUNRISE MEDICAL Seating System Mounting Instructions Section 8 Non Tilt Module Packer Interface ...

Page 166: ...RHYTHM SERVICE MANUAL 2009 PAGE 8 2 SUNRISE MEDICAL ASAP Tilt Only Seating System Mounting Instructions Seat to Tilt Mounting Section 8 ...

Page 167: ...RHYTHM SERVICE MANUAL PAGE 8 3 2009 SUNRISE MEDICAL Traditional Rehab Seating System Mounting Instructions Seat to Tilt Mounting Section 8 ...

Page 168: ...RHYTHM SERVICE MANUAL 2009 PAGE 8 4 SUNRISE MEDICAL Tilt to Interface Mounting Section 8 ...

Page 169: ...RHYTHM SERVICE MANUAL PAGE 8 5 2009 SUNRISE MEDICAL New Power Recline Seating System Mounting Instructions Seat to Recline Mounting Section 8 ...

Page 170: ...RHYTHM SERVICE MANUAL 2009 PAGE 8 6 SUNRISE MEDICAL fig 7 7 New Power Tilt Recline Seating System Mounting Instructions Seat to Tilt Recline Mounting Section 8 ...

Page 171: ...YTHM SERVICE MANUAL PAGE 8 7 2009 SUNRISE MEDICAL fig 7 11 Seat to Floor Height Matrix Actual STFH dimensions are listed for short configuration Add 1 for Med Add 2 for Tall add 3 for Extra Tall Section 8 ...

Page 172: ... 6 2 C 4 E 5 E No Go 3 No M odule 19 3 1 A 3 C No Go No Go No M odule with T ransit 19 8 2 B 3 C No Go No Go 6 No M odule 20 4 1 A No Go No Go No Go No M odule with T ransit 20 9 2 B No Go No Go No Go 9 Asap Seating No M odule 17 1 1 A 3 C 4 D 5 E No M odule with T ransit 17 6 2 B 3 C 4 D 5 E T ilt 18 6 1 A 3 C 4 D 5 E T ilt with T ransit 19 1 2 B 3 C 4 D 5 E 0 No M odule 18 2 1 A 3 C 4 D 5 E No M...

Page 173: ...ule with T ransit 19 5 2 B 3 C No Go No Go 6 No M odule 20 1 1 A No Go No Go No Go No M odule with T ransit 20 6 2 B No Go No Go No Go 9 T raditional R ehab Seating 12 14 W idth No M odule 16 8 1 A 3 C 4 D 5 E No M odule with T ransit 17 3 2 B 3 C 4 D 5 E T ilt 17 5 1 A 3 C 4 D 5 E T ilt with T ransit 18 0 2 B 3 C 4 D No Go 0 No M odule 17 9 1 A 3 C 4 D 5 E No M odule with T ransit 18 4 2 B 3 C 4 ...

Page 174: ...d Clearance Non Tilt S TF 18 19 20 21 17 18 19 20 1 A 13 4 5 8 5 5 8 6 5 8 7 5 8 3 3 8 4 3 8 5 3 8 6 3 8 2 A 14 3 5 8 4 5 8 5 5 8 6 5 8 2 3 8 3 3 8 4 3 8 5 3 8 3 A 15 2 5 8 3 5 8 4 5 8 5 5 8 1 3 8 2 3 8 3 3 8 4 3 8 4 A 16 1 5 8 2 5 8 3 5 8 4 5 8 3 8 1 3 8 2 3 8 3 3 8 5 A 17 5 8 1 5 8 2 5 8 3 5 8 NOGO 3 8 1 3 8 2 3 8 R E D S HADE D AR E AS AR E NO GO s DE FAULT CONFIGUR ATE ION FR OM FACTOR Y ...

Page 175: ...footrest length on a Power ALR ELR loosen the two 4 0 mm allens to undo the footrest extension tube Fig 8 6 The actuator is secured to the legrest by a bolt at each end To better access the top bolt you will need to remove the knee pad first A 13mm open wrench on the nut and a 13mm socket to remove the knee pad bracket Fig 8 7 ...

Page 176: ...NUAL 2009 PAGE 8 12 SUNRISE MEDICAL Section 8 Use a 13 mm open wrench and a 13mm socket to release the top nut Fig 8 8 Removing the legrest actuator from the ELR ALR cont Repeat this process for the bottom nut Fig 8 9 A ...

Page 177: ...the seat back bracket The factory setting is 4 measured from the top of the seat pan to the pivot point This may be adjusted in intervals fig 8 1 3 Use a 7 16 socket and ratchet to remove the pivot point A Raise it to the desired location fig 8 2 4 Reinsert and tighten the bolts securing the pivot point 5 As the pivot point is raised the Recline actuator and gas strut MUST also be raised an equal ...

Page 178: ... adjusted by moving the mounting brackets to the front or rear in the seat pan track 7 Loosen the two mounting bolts C and slide the bracket to the desired location fig 8 4 C 8 It is important to also adjust the placement of the recline actuator pivot bracket when seat depth has been changed See fig 8 5 ...

Page 179: ...RHYTHM SERVICE MANUAL PAGE 9 1 2009 SUNRISE MEDICAL Section 9 OBP Programming Quick Guide ...

Page 180: ...RHYTHM SERVICE MANUAL 2009 PAGE 9 2 SUNRISE MEDICAL Section 9 OBP Programming Quick Guide ...

Page 181: ......

Page 182: ...182 2006 Sunrise Medical ...

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