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Installation, Operating & Maintenance Manual 

 

31 

10/25/2004 

allowing water to leak out. As a precaution, check the deposits and the blackening of the wall of the 
cylinder, and replace the cylinder if necessary. 

 

CAUTION: 

always disconnect the main power before touching the cylinder in the event of leaks, as current may 

flow through the water. 

Cylinder maintenance 

The life of the cylinder depends on a number of factors, including: the amount and type of mineral in the water, 
the correct use and sizing of the humidifier, and the output, as well as HU315ful and regular maintenance. Due 
to the aging of the plastic and the consumption of the electrodes, even an openable steam cylinder has a 
limited life, and it is therefore recommended to replace it after 5 years or 10,000 operating hours. 

Important warnings 

The humidifier and its cylinder contain live electrical components and hot surfaces, and therefore all service 
and/or maintenance operations must be performed by expert and qualified personnel, who are aware of the 
necessary precautions. Before performing any operations on the cylinder, check that the humidifier is 
disconnected from the power supply. Remove the cylinder from the humidifier only after having drained it 
completely using the manual drain button or procedure. Check that the model and the power supply voltage of 
the new cylinder correspond to the data on the rating label. 

Replacing the cylinder 

IMPORTANT WARNING:

 the cylinder may be hot. Allow it to cool before touching it or use protective gloves. 

To replace the cylinder: 

 

completely drain the cylinder by pressing and holding the manual drain switch or by pressing the 

 and 

 buttons simultaneously for 2 seconds to force a manual drain.  This procedure can be stopped at 

any time by again pressing the 

 and 

 buttons for 2 seconds; 

 

turn the humidifier off and disconnect the main power; 

 

open and remove the cover; 

 

remove the steam hose from the cylinder; 

 

disconnect the electrical connections from the top of the cylinder; 

 

release the cylinder from its holding bracket and lift it up to remove it; 

 

install the new cylinder in the humidifier by performing the previous operations in reverse. 

WARNING: Electrical connections to the cylinder must be tight or possible fire hazard may result. 

 

Maintenance of the other plumbing components 

IMPORTANT WARNINGS: 

 

When cleaning the plastic components do not use detergents 
or solvents; 

 

Scale can removed using a solution of Lime-A-Way

 

®

, CLR

®

or 5% phosphoric acid, then rinse with water. 

 

External power must always be disconnected when 
performing any maintenance on the humidifier. 

 

 

Fill valve:

 

After having disconnected the 
cables and the hoses, remove the 
valve and check the condition of the 
inlet filter; clean if necessary using 
the same cleaning solution as for 
the steam cylinder and a soft brush. 

 

Supply and drain manifold

Check that there are no mineral 
deposits in the cylinder attachment 
and clean if necessary.  Check that 
the seal (o-ring) is not damaged or 
cracked; replace if necessary. 
 

 

Drain valve /drain pump

Remove the valve body or pump, clean if necessary using the same cleaning 

Item No. 

Description 

fill/drain manifold 

fill valve 

drain valve 

fill cup fill pipe  

cylinder supply pipe  

overflow pipe  

fill cup 

drain pan 

drain column  

10 

drain pipe  

11 

drain pump  

12 

conductivity meter  

Summary of Contents for HU315 SERIES

Page 1: ...1C9 Tel 514 630 4444 Fax 514 630 4454 website www quatro air com Simplified INSTALLATION MANUALand Detailed Installation manual are included in this package HU315 HUMIDIFIER SERIES Note HU315 has rep...

Page 2: ...d blower distribution module fig 2 a 3 Plastic bag with plastic water adapter rubber seal clamps 8 Pin electrical connector mounting screws and anchors 4 Wall mounted sensor box located in the humidif...

Page 3: ...e from the sensor to expose the terminal strip inside See figures 5 6 3 control wires not supplied need to be wired from the wall mounted sensor to the green connector terminals 4I 5I and 6I See figur...

Page 4: ...there is a jumper installed across 7I and 8I as in figure 7 4 Connect Plumbing Water supply and drain connections are made according to the following diagram NOTE Drain line must be trapped under the...

Page 5: ...pm Connection 1 1 2 nominal diameter Typical temperature 212 F Water supply The HU315 must be supplied with cold water not softened having the following characteristics Model HU315 Instant flow rate 0...

Page 6: ...midify rooms or ducts using a distribution system The installation use and maintenance operations must be carried out according to the instructions contained in this manual and on the labels applied i...

Page 7: ...rain 17 Accessing Changing Configuration Parameters 17 Notes about special parameters 21 STANDARD FACTORY SETTINGS 22 Seasonal Shut Down 23 Resetting the Hour Counter 23 Alarms 24 Trouble Shooting 28...

Page 8: ...ebsite www quatro air com Description Of The Components HU315 33 lbs hr modulating steam humidifier 208 3 60 Model HU315 No Description 1 Steam generator cylinder 2 Water drain valve 3 Power contactor...

Page 9: ...om of the steam cylinder 11 As the water fills the cylinder it will reach the electrodes 10 and current will begin to flow As the water continues to fill the cylinder the current will increase and thi...

Page 10: ...The front cover is secured by a capture screw located underneath the QUATRO logo Twist the QUATRO logo to reveal the screw and use a phillips head screwdriver to remove it Then simply lift the front...

Page 11: ...low rate 0 3 gpm Connection 1 4 O D Compression Temperature limits 34 to 104 F Pressure limits 15 to 116 psi Hardness limits 400 ppm CaCO3 Conductivity range 125 to 1250 S cm micromhos Water drain The...

Page 12: ...following diagram NOTE Drain line must be trapped under the unit to prevent flash steam from condensing in the unit cabinet Physical location of the supply and drain connections are located as shown...

Page 13: ...separate from any control wiring Per the table on the following page make sure that the unit has the proper number of turns through the TAM Torroid Amperage Monitor which is on the control board Also...

Page 14: ...in the room In the case where the HU315 uses a direct discharge blower unit this is the only control needed Control wiring is made directly to the control board terminals 1 terminal block G dehumidif...

Page 15: ...2 Do not connect power if the humidifier is damaged or even partially wet When installation is completed flush the supply pipe for around 30 minutes by piping water directly into the drain without se...

Page 16: ...t be multiplied by 1000 8 LED to indicate dehumidify mode 9 LED to indicate alarm 10 LED to indicate humidifier is producing steam Flashing indicates lower than required production 11 LED to indicate...

Page 17: ...seconds without pressing SEL or PRG will revert to the old value Activating Manual Drain In addition to the manual drain switch on the side of the humidifier pressing the and buttons simultaneously fo...

Page 18: ...ut actual d4 0 0 to 19999 h Run time hours d5 0 to 1555 S cm Conductivity of the feed water d6 0 0 to 199 A Current Amperage d9 0 0 to 199 kg h Rated steam output 1 when accessing parameter A0 paramet...

Page 19: ...C Room sensor minimum Accessible only in control mode A0 2 3 or 4 Used for scaling sensors A4 2 A3 to 255 100 RH C Room sensor maximum A5 10 0 to 10 0 0 RH C Room sensor offset A6 0 to 4 0 Type of out...

Page 20: ...relay 64 enable periodic draining b2 0 to 120 0 s Shut down delay time b3 10 0 to 10 0 0 Current measurement gain b4 0 to 199 0 S cm Water conductivity 0 automatic measurement 0k2 2k0 b5 0 to 199 1k5...

Page 21: ...ON OFF and room sensor 3 term with ON OFF and hi limit sensor Notes about special parameters b1 setting 2 Drain under power If parameter b1 includes setting 2 the humidifier will continue to produce s...

Page 22: ...com STANDARD FACTORY SETTINGS HU315 Parameters H Controller Parameter HU315 STAND ALONE A0 2 A1 1 A2 0 A3 0 A4 100 A5 0 A6 N A A7 N A A8 N A A9 N A b1 2 b2 0 b3 0 0 b4 0 b5 15 b6 20 b7 75 b8 100 b9 10...

Page 23: ...witch on the side of the humidifier and disconnect power from the humidifier Shut off the water to the humidifier In the event of malfunction of the drain valve the cylinder can be emptied manually by...

Page 24: ...ted from the main power check the internal electrical connections Shut down N A Active N A EC High supply water conductivity 1 Check limit set for b6 2 Turn the machine off and clean the water conduct...

Page 25: ...ve Manual Ed Drain malfunction Check the drain circuits and the correct operation of the drain valve Shut down Manual Active Manual Ec High water conductivity pre alarm Check the conductivity of the s...

Page 26: ...obe and the setting of parameter A0 see chap 7 Shut down Manual Active Auto E4 Hi limit sensor not connected Check the connection of the probe parameter A6 for the outlet probe and the setting of para...

Page 27: ...the manual drain sequence Sequence ends on its own Idr Complete draining for extended inactivity The unit is emptying the cylinder after an extended period of non use Sequence ends on its own Dr Comp...

Page 28: ...mineral in the fill cup 4 drain solenoid valve leaking 1 check that the steam hose is not kinked or sagging trapping condensate 2 clean the fill valve strainer 3 clean the fill cup 4 check for 24Vac...

Page 29: ...al drains to control the minerals 2 If you are using a softener check the salt being used If it contains any additives discontinue use flush all lines and convert to pure salt or unsoftened water 3 Ch...

Page 30: ...that there are no significant water leaks and the general condition of the cylinder Check that during operation there is no arcing between the electrodes Every three months or no more than 1000 operat...

Page 31: ...y drain the cylinder by pressing and holding the manual drain switch or by pressing the and buttons simultaneously for 2 seconds to force a manual drain This procedure can be stopped at any time by ag...

Page 32: ...s Re start the humidifier and perform a number of supply and drain cycles from 2 to 4 then check for any water leaks Replacement Parts Three Phase Humidifiers HU315 Part s Water Parts Fill Cup Conduct...

Page 33: ...Installation Operating Maintenance Manual 33 10 25 2004...

Page 34: ...t humidifier replacement parts warranty is 60 days from date of Invoice Warranty replacement parts are warranted for remainder of original unit warranty or 60 days whichever is longer so long as the p...

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