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Page  4

10/08

Quadra-Fire  •  Hudson Bay  •  7003-121 Rev. i

1

Listing and Code Approvals

The product is listed to ANSI standards for “Vented Gas Ap-
pliance Heaters” and applicable sections of “Gas Burning 
Heating Appliances for Manufactured Homes and Recre-
ational Vehicles” and "Gas Fired Appliances for use at High 
Altitudes". 

A.  Appliance Certi

fi

 cation

B.  Glass Speci

fi

 cations

NOTE:  

This installation must conform with local codes. In the 

absence of local codes you must comply with the 

National 

Fuel Gas Code, ANSI Z223.1-latest edition 

in the U.S.A. 

and the 

CAN/CGA B149 Installation Codes 

in Canada.

D.  High Altitude Installations

Omni-Test Laboratories listed gas appliances are tested and 
approved without requiring changes for elevations from 0 to 
2000 feet in the U.S.A. and 0 to 4500 feet in Canada.

When installing this appliance at an elevation above 2000 
feet, it may be necessary to decrease the input rating by 
changing the existing burner orifi ce to a smaller size. Input 
rate should be reduced by 4% for each 1000 feet above a 
2000 foot elevation in the U.S.A.  If the heating value of the 
gas has been reduced, these rules do not apply. To identify 
the proper orifi ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in 
Canada), check with local authorities.

C.  BTU Speci

fi

 cations

This appliance is equipped with 5mm ceramic glass.  Replace 
glass only with 5mm ceramic glass.  Please contact your 
dealer for replacement glass.

WARNING

Do NOT use this appliance if any part has been under water. 
Immediately call a qualifi ed service technician to inspect 
the unit and to replace any part of the control system and 
any gas control which has been under water.

Manufactured Home or Mobile Home installation may occur 

only after the home is site located and must conform with 
the Manufactured Home Construction and Safety Standard, 
Title 24 CFR, Part 3280, or, when such a standard is 
not applicable, the Standard for Manufactured Home 
Installations, ANSI/NCSBCS A225.1, or Standard for Gas 
Equipped Recreational Vehicles and Mobile Housing, CSA 
Z240.4.

When installed, the appliance must be electrically grounded 

in accordance with local codes or, in the absence of local 
codes, with the National Electrical Code, ANSI/NFPA 70, or 
the Canadian Electrical Code, CSA C22.1.

* Thermal effi ciency maximum pipe with blower on.
** Canada minimum pipe.

Materials that are reported as passing ASTM E 136, 

Standard Test Method for Behavior of Materials in a Vertical 
Tube Furnace at 750°C, shall be considered non-combustible 
materials.

Materials made of or surfaced with wood, compressed 

paper, plant fibers, plastics, or other materials that can ignite 
and burn, whether flame proofed or not, or whether plastered 
or unplastered shall be considered combustible materials.

E.   Non-Combustible Materials

F.   Combustible Materials

Model

(US or Canada)

Maximum 

Input 

BTU

Minimum 

Input 

BTU

Orifi ce 

Size

(DMS) 

*Steady 

State 

Effi ciency 

%

**P.4

%

Hudson Bay 

(NG)

42,000

28,000

.125

84.02

64.03

Hudson Bay

(LP)

40,500

31,000

.076

85.71

65.43

MODEL:

Hudson Bay

LABORATORY:

OMNI Test Laboratories, Inc.
061-S-29b-5

TYPE:

Direct Vent Gas Heater

STANDARD:

ANSI Z21.88-2002

ּ

CSA 2.33-2002

ּ

 

 

UL307b

ּ

CAN/CBA 2.17-M91

G. Electrical Codes

NOTICE:  This appliance must be electrically wired and 
grounded in accordance with local codes or, in the absence 
of local codes, with 

National Electric Code ANSI/NFPA 70-

latest edition 

or the 

Canadian Electric Code CSA C22.1.

•  A 110-120 VAC circuit for this product must be protected with 

ground-fault circuit-interrupter protection, in compliance with 
the applicable electrical codes, when it is installed in locations 
such as in bathrooms or near sinks.

Summary of Contents for Hudson Bay Direct Vent Gas Appliance...

Page 1: ...n manufactured home USAonly or mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home con struction and safety standard Title 24 CFR Part 3280 o...

Page 2: ...TEMENTS LES MEUBLES LA GAZOLINE ET LES AUTRES LIQUIDES DE VAPEUR INFLAMMABLE LOIGN S CAUTION DO NOT OPERATE THIS APPLIANCE WITH GLASS REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL S SHOULD BE DON...

Page 3: ...on 12 G Vertical Termination 15 Section 6 Gas Information A Fuel Conversions 22 B Gas Pressures 24 C Gas Connection 25 Section 7 Electrical Information A Recommendation for Wire 26 B Connecting to the...

Page 4: ...Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not appli...

Page 5: ...st vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF AL...

Page 6: ...o tective surface Remove log set and component pack from firebox Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before startin...

Page 7: ...ions in manual WARNING B Clearances Figure 3 1 NOTE Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring manufacturer for maximum temperature allowed on fl...

Page 8: ...Measure horizontal clearances from this surface See Figure 4 4 for specific clearances Opening HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARG...

Page 9: ...__________________________________________ _ _ QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMA X...

Page 10: ...flue WARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect See Figure 5 1 Two 45...

Page 11: ...914mm VERTICAL DISTANCE FROM APPLIANCE TO TO THE 90 ELBOW TOTAL HORIZONTAL RUN TO OUTSIDE OF EXTERIOR WALL INCLUDING ELBOWS EX 2 EX 1 11 2 4 6 8 10 12 14 15 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0...

Page 12: ...r installation instructions Connect vent sections per installation instructions Maintain all clearances to combustibles Do NOT allow vent to sag below connection point to appliance Maintain specified...

Page 13: ...tic around its outside edges so as to make a seal between it and the wall attach termination cap to the exterior wall with the four wood screws provided The arrow on the vent cap should be pointing up...

Page 14: ...hment from the vent pipe to the vent termination cap must be sealed with silicone Termination caps shall not be recessed into a wall or siding FOLD STRAP HERE WALL THIMBLE COVER CEILING FIRESTOP AS RE...

Page 15: ...for required 1 in 25mm clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces See page 17 Figure 5 16 Check the in...

Page 16: ...outlined in the current CAN CGA B149 Installation Codes in Canada the National Fuel Gas Code NFPA 54 ANSI Z223 1 in USA or local codes Note that for steep roof pitches the vent height must be increase...

Page 17: ...sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces...

Page 18: ...p edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Step 7 Complete the cathedral ceiling installation by following the sam...

Page 19: ...nto the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed wit...

Page 20: ...framed a wall thimble is required This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles Figure 5 25 Step 4 To determine the length of flex...

Page 21: ...Figure 5 25 page 20 If needed add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover Step 8 Secure the top adapter to the flashing U...

Page 22: ...t and socket Figure 6 2 Lift burner up and out of the firebox opening Figure 6 3 Remove the three screws on the front of the burner support Set screws aside Figure 6 4 Slide the burner support to the...

Page 23: ...rn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed WARNING Figure 6 5 With a 5 8 in wrench remove the orifice retaining nut Replace with appropriate...

Page 24: ...LP Minimum Inlet Pressure 4 5 inches w c 11 0 inches w c Maximum Inlet Pressure 7 0 inches w c 14 0 inches w c Manifold Pressure on HI 3 5 inches w c 10 0 inches w c WARNING Verify inlet pressures Hi...

Page 25: ...d and Commonwealth of Massachusetts approved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet If substituting for these co...

Page 26: ...ostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box...

Page 27: ...improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION RED 28 IN 711...

Page 28: ...all fingerprint oils from the gold or nickel surface of crown PRIOR to lighting the appliance Figure 8 1 Open lower access panel Pull out and unhook the two spring latches on the bottom of the applian...

Page 29: ...f firebox Holding against heat exchangers slide baffle towards front of appliance D Grille Installation Figure 8 5 Following instructions stated above remove the door of appliance Remove the four scre...

Page 30: ...still breakable the logs do not become fragile until after the appliance is burned and they have cured After curing any handling must be done with care as breakage can easily occur PLEASE NOTE Logs h...

Page 31: ...he right rear log and the left front log G Mineral Wool Follow ember placement instructions in manual Do NOT place embers directly over burner ports Replace ember material annually Explosion Risk WARN...

Page 32: ...om the bracket The blower motor comes standard with two male spade wire connectors If your appliance has a different con nection use the two female spade wire connectors pro vided to modify the applia...

Page 33: ...a horizontal termination After adjustment tighten nut to lock in place K Glass Replacement 1 Turn off gas to appliance 2 Remove door from the appliance and set on a protec tive surface 3 Remove door c...

Page 34: ...that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent caps B Controls...

Page 35: ...the power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5...

Page 36: ...detectors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if app...

Page 37: ...e thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocoupl...

Page 38: ...ng exhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to...

Page 39: ...ching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL...

Page 40: ...as neces sary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for...

Page 41: ...ence Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 Figure 12 1 Appliance Dimensions Location Inches Millim...

Page 42: ...n 184 mm 7 1 4 in 184 mm 5 1 4 in 133 mm 25 1 4 in 641 mm 37 1 4 in 946 mm 49 1 4 in 1251 mm 13 1 4 in 337 mm 13 1 4 in 337 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm SLP45 SLP...

Page 43: ...ling Firestop SLP WS Wall Firestop SLP HVS Pipe Support Hanger 950 Vinyl Protector Kit SL Pipe DRC RADIUS Decorative Radius Cover HTI DV WT Wall Thimble RF4 8 Roof Flashing TERMINATION KITS SLP TRAP2...

Page 44: ...03 121 Rev i D Service Parts List R HUDBAY FS Service Parts Diagram Part number list on following page Log Set Assembly Hudson Bay Free Standing 1 2 3 4 5 6 10 9 8 7 Beginning Manufacturing Date April...

Page 45: ...0110 10 Valve Cover 7003 119 Adaptor Inner 4 200 2470 Adaptor 6 5 8 7000 162 Brick Retainer 479 0190 Electrode EZ Flush 42 842 4580 Y Fan Deflector 468 0190 Flex Line 3 8 comp x 30 200 2940 Y Flex Lin...

Page 46: ...0730 Y 3 Piezo Ignitor 291 513 Y 4 Knob On Off 571 534 Y 5 Knob Hi Lo 571 533 Y 6 Valve NG 842 0240 Y Valve LP 842 0230 Y Valve Bracket 7003 118 7 Latch Assembly Qty 2 reg 7003 005 Y 8 Blower 812 490...

Page 47: ...ble under this warranty is limited to the purchase price of the product In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular...

Page 48: ...ed and approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warra...

Page 49: ...___________ Hudson Bay Direct Vent Gas Appliance Do NOT discard this manual CAUTION Important operating and maintenance instructions included Read understand and follow these instruc tions for safe in...

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